Conveying mechanism and rotary workbench

By directly connecting the motor output shaft and the roller in the photovoltaic transmission mechanism, the reducer is eliminated, and the problems of low transmission efficiency, accuracy and high cost are solved, and efficient and accurate photovoltaic panel transmission is achieved.

CN222360733UActive Publication Date: 2025-01-17SHANGHAI LEIZHI MOTOR
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Patent Information

Application Number
CN202420517646.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-01-17
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The transmission efficiency and accuracy in the existing photovoltaic transmission mechanism are low and the cost is high, mainly due to the efficiency loss and accuracy influence caused by the addition of a reducer to the transmission mechanism.

Method used

By directly connecting the output shaft of the motor to the roller, the reducer is eliminated and a small size and high power motor is used to drive the paper roll, which improves the transfer efficiency and accuracy and reduces costs.

Benefits of technology

It has achieved improvements in transmission efficiency, improvements in transmission accuracy and reductions in costs, and met the efficient automated transmission needs of photovoltaic panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a conveying mechanism and a rotary workbench. The conveying mechanism comprises a first mounting frame, transmission roll paper, a rolling shaft and a motor, the motor is fixedly mounted on the first mounting frame, and an output shaft of the motor is connected with the rolling shaft; the transmission roll paper is laid on the top face of the first installation frame, the two ends of the transmission roll paper are fixedly connected with the rolling shaft, and the rolling shaft is arranged in the first installation frame and used for rotating under driving of the motor and driving the transmission roll paper to move. The area, located on the top face of the first installation frame, of the transmission roll paper is used for containing a photovoltaic cell panel. According to the conveying mechanism and the rotary workbench, a speed reducer is omitted, the conveying efficiency and the conveying precision are improved, and the cost of the conveying mechanism is reduced.
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Description

Technical Field

[0001] The present disclosure relates to the photovoltaic field, and in particular to a transmission mechanism and a rotating workbench. Background Art

[0002] With the increasing demand for the photovoltaic screen printing industry, domestic related automation equipment manufacturers are flourishing, and each is advancing in a healthy competition in the red ocean of cost optimization. Automatic screen printing photovoltaic panels feed photovoltaic panels to the printing machine workbench through an external transmission line. Before printing, the photovoltaic panels need to be automatically adjusted to the specified position. The position of the photovoltaic panels is detected by vision, and then the turntable rotates the positioned photovoltaic panels to the bottom of the printing head. The printing head completes the printing action according to the position information provided by the visual detection. The position positioning of the photovoltaic panels is completed by the paper roll transmission mechanism. The transmission mechanism is driven by a motor. In order to meet the torque required for the paper roll movement of the transmission mechanism, a reducer, such as a planetary reducer, is usually set. However, the addition of a reducer to the transmission mechanism will cause a loss in transmission efficiency, and the position transmission accuracy is also affected by the accuracy of the reducer. In addition, the cost of the transmission mechanism is relatively high. Summary of the invention

[0003] In view of the deficiencies of the above-mentioned related technologies, the purpose of the present application is to provide a conveying mechanism and a rotating worktable, aiming to solve the problems of low conveying efficiency and precision and high cost existing in the existing conveying mechanisms.

[0004] An embodiment of the present disclosure provides a conveying mechanism, including a first mounting frame, a transmission paper roll, a roller and a motor, wherein the motor is fixedly mounted on the first mounting frame, and an output shaft thereof is connected to the roller; the transmission paper roll is laid on the top surface of the first mounting frame, and both ends thereof are fixedly connected to the roller respectively, and the roller is arranged in the first mounting frame for rotating under the drive of the motor and driving the transmission paper roll to move, and the area of ​​the transmission paper roll located on the top surface of the first mounting frame is used for placing photovoltaic panels.

[0005] The transmission mechanism provided in this embodiment directly connects the output shaft of the motor to the roller, thereby eliminating the need for a speed reducer, improving transmission efficiency and transmission accuracy and reducing the cost of the transmission mechanism.

[0006] Optionally, the power of the motor is greater than the minimum power required by the transmission mechanism.

[0007] Optionally, the flange size of the motor is less than or equal to 40 mm, and / or the power of the motor is greater than 100 W.

[0008] Optionally, the flange size of the motor is 40 mm or 25 mm, and / or the power of the motor is 150 W, 200 W, 300 W, 350 W or 400 W.

[0009] Optionally, a synchronous wheel is provided at the front end of the motor, and the synchronous wheel is fixedly connected to the output shaft of the motor. The output shaft is used to connect to the roller through the synchronous wheel, the conveyor belt and the driven pulley to drive the transmission roll to move.

[0010] Optionally, the motor further comprises a fixing block, wherein the fixing block is arranged between the synchronous wheel and the motor body, the fixing block is fixedly connected to the motor body, and at least one end of the fixing block is provided with a mounting groove for mounting the motor.

[0011] Optionally, the conveying mechanism further comprises two driven rollers, and the two driven rollers are respectively arranged on two sides of the top surface of the first mounting frame which are perpendicular to the movement direction of the top surface of the transmission roll paper.

[0012] An embodiment of the present disclosure also provides a rotating workbench, which includes a second mounting frame and a rotating device. At least two side surfaces of the second mounting frame are respectively provided with the conveying mechanism as described above. A fixing hole is provided on the bottom surface of the second mounting frame. The rotating device is connected to the fixing hole to drive the conveying mechanism to rotate.

[0013] Optionally, the second mounting frame includes four side surfaces perpendicular to the bottom surface, and the four side surfaces are respectively provided with the conveying mechanism.

[0014] Optionally, the rotating device includes a rotating motor, and a rotating shaft of the rotating motor is connected to the fixing hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the structure of a rotary workbench provided in an embodiment of the present disclosure;

[0016] Figure 2 A schematic diagram of the structure of a motor provided in an embodiment of the present disclosure.

[0017] Figure numerals: motor 10, synchronous wheel 11, fixed block 12, motor body 13, mounting groove 121, conveying mechanism 20, transmission paper roll 21, roller 22, first mounting frame 23, driven roller 24, conveyor belt 25, driven pulley 26, rotating worktable 30, second mounting frame 31. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present application are given in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thoroughly and comprehensively understood.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0020] like Figure 1 As shown, the embodiment of the present disclosure provides a conveying mechanism 20, which includes a first mounting frame 23, a transmission paper roll 21, a roller 22 and a motor 10; the motor 10 is fixedly mounted on the first mounting frame 23, and its output shaft is connected to the roller 22; the transmission paper roll 21 is laid on the top surface of the first mounting frame 23, and its two ends are respectively fixedly connected to the roller 22, and the roller 22 is arranged in the first mounting frame 23, and is used to rotate under the drive of the motor 10 and drive the transmission paper roll 21 to move, and the area of ​​the transmission paper roll 21 located on the top surface of the first mounting frame 23 is used for placing the photovoltaic panel 40.

[0021] In one example of this embodiment, a roller and a motor are respectively provided, and the output shaft of the motor is connected to the roller, thereby driving the roller to rotate; in another example, a motor and two rollers are provided, and the output shafts of the motor are respectively connected to the two rollers, thereby driving the two rollers to rotate; and in yet another example, two motors and two rollers may be provided, and the output shafts of the two motors are respectively connected to the two rollers, thereby driving the two rollers to rotate.

[0022] The transmission mechanism provided in this embodiment directly connects the output shaft of the motor to the roller, thereby eliminating the need for a speed reducer, improving transmission efficiency and transmission accuracy and reducing the cost of the transmission mechanism.

[0023] In this embodiment, the power of the motor is greater than the minimum power required by the transmission mechanism, that is, the power of the motor is greater than the power actually required by the transmission mechanism, so that the motor can provide sufficient output torque to drive the movement of the transmission roll and ensure the stable operation of the transmission mechanism. For example, the transmission mechanism only needs a 100W motor to operate normally, but the power of the motor actually used is 120W or 150W or a motor with higher power is used.

[0024] like Figure 2As shown, the motor 10 is used to drive the movement of the transmission roll 21 carrying the photovoltaic panel 40, and the flange size of the motor 10 is less than or equal to 40mm, and / or the power of the motor 10 is greater than 100W.

[0025] The motor 10 provided in the embodiment of the present disclosure satisfies the torque required for the movement of the transmission paper roll 21 of the photovoltaic panel transmission mechanism 20 by setting the power of the small-sized driving motor 10 to be greater than 100W, thereby eliminating the need for a reducer, improving transmission efficiency, improving transmission accuracy and reducing costs.

[0026] As some of the preferred methods, the inventors have found through research that when the power of the motor 10 is set to 150W, 200W, 300W, 350W or 400W, the transmission efficiency can be greatly improved.

[0027] As some of the preferred methods, the inventors have found through research that when the flange size of the motor 10 is 40 mm or 25 mm, setting the power of the motor 10 to the above-mentioned specific values ​​can further improve the transmission efficiency, and a small-sized and high-power motor can reduce the installation space used to install the motor.

[0028] It can be understood that the above-mentioned flange size refers to a size that is equivalent to the stator outer diameter size of the motor, and the difference between the flange size and the stator outer diameter size is in the range of 1-3 mm.

[0029] As one example, a synchronous wheel 11 is provided at the front end of the motor 10, and the synchronous wheel 11 is fixedly connected to the output shaft. The output shaft is used to connect to the roller 22 through the synchronous wheel 11, the conveyor belt 25 and the driven pulley 26 to drive the transmission roll paper 21 to move.

[0030] As one example, the motor 10 also includes a fixed block 12, which is arranged between the synchronous wheel 11 and the motor body 13, and the fixed block 12 is fixedly connected to the motor body 13, and at least one end of the fixed block 12 is provided with a mounting groove 121 for mounting the motor 10.

[0031] As one example, the mounting grooves 121 may be respectively provided at the upper and lower ends of the fixing block 12 , or the mounting groove 121 may be provided at only one end.

[0032] It is understandable that the motor 10 can be fixed to the transmission mechanism 20 by installing screws on the mounting slots 121 .

[0033] As one example, the conveying mechanism 20 further includes two driven rollers 24 , and the two driven rollers 24 are respectively arranged on two sides of the top surface of the first mounting frame 23 that are perpendicular to the moving direction of the top surface of the transmission roll paper 21 .

[0034] The beneficial effect of the conveying mechanism provided by the embodiment of the present disclosure is that by directly connecting the output shaft of the motor with the roller, the reducer is omitted, the conveying efficiency of the conveying mechanism is improved, the conveying accuracy is improved, and the cost is reduced.

[0035] The disclosed embodiment also provides a rotary table 30, the rotary table 30 includes a second mounting frame 31 and a rotating device, at least two sides of the second mounting frame 31 are respectively provided with the above-mentioned conveying mechanism 20, the bottom surface of the second mounting frame 31 is provided with a fixing hole, the rotating device is connected to the fixing hole, and is used to drive the conveying mechanism 20 to rotate. The rotary table of this embodiment is used to convey the photovoltaic cell panel to the printing machine workbench, adjust the photovoltaic cell panel to a specified position before printing, visually detect the position of the photovoltaic cell panel, and then the rotary table rotates the positioned photovoltaic cell panel to the bottom of the printing head.

[0036] As one example, the second mounting frame 31 has four side surfaces perpendicular to the bottom surface, and each side surface is fixedly provided with a transmission mechanism 20. In this embodiment, by providing four transmission mechanisms, the working efficiency of the rotary workbench can be greatly improved.

[0037] In this embodiment, the rotating device includes a rotating motor, and a rotating shaft of the rotating motor is connected to the fixing hole.

[0038] The beneficial effect of the rotary workbench provided by the embodiment of the present disclosure is that by directly connecting the output shaft of the motor that drives the transmission mechanism to move with the roller, the reducer is omitted, the transmission efficiency is improved, the transmission accuracy is improved, and the cost is reduced.

[0039] In this embodiment, the power of the driving motor 10 of the rotating worktable 30 is set to be greater than 100 W, so that the torque required for the transmission roll 21 of the photovoltaic panel transmission mechanism 20 is met, and the transmission efficiency is further improved.

[0040] It should be understood that the application of the present invention is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made based on the above description. All these improvements and changes should fall within the scope of protection of the claims attached to the present invention.

Claims

1. A transmission mechanism, characterized in that: It includes a first mounting frame, a transmission paper roll, a roller and a motor; the motor is fixedly mounted on the first mounting frame, and its output shaft is connected to the roller; the transmission paper roll is laid on the top surface of the first mounting frame, and its two ends are respectively fixedly connected to the roller, the roller is arranged in the first mounting frame, and is used to rotate under the drive of the motor and drive the transmission paper roll to move, and the area of ​​the transmission paper roll located on the top surface of the first mounting frame is used for placing photovoltaic panels.

2. The transmission mechanism according to claim 1, characterized in that: The power of the motor is greater than the minimum power required by the transmission mechanism.

3. The transmission mechanism according to claim 2, characterized in that: The flange size of the motor is less than or equal to 40 mm, and / or the power of the motor is greater than 100 W.

4. The transmission mechanism according to claim 3, characterized in that: The flange size of the motor is 40 mm or 25 mm, and / or the power of the motor is 150 W, 200 W, 300 W, 350 W or 400 W.

5. The conveying mechanism according to any one of claims 1 to 4, characterized in that: A synchronous wheel is provided at the front end of the motor, and the synchronous wheel is fixedly connected to the output shaft of the motor. The output shaft is used to be connected to the roller through the synchronous wheel, the conveyor belt and the driven pulley to drive the transmission roll to move.

6. The conveying mechanism according to claim 5, characterized in that: The motor further comprises a fixing block, which is arranged between the synchronous wheel and the motor body, the fixing block is fixedly connected to the motor body, and at least one end of the fixing block is provided with a mounting groove for mounting the motor.

7. The conveying mechanism according to claim 1, characterized in that: The conveying mechanism further comprises two driven rollers, which are respectively arranged on two sides of the top surface of the first mounting frame which are perpendicular to the moving direction of the top surface of the transmission roll paper.

8. A rotary table, characterized in that: The rotating workbench includes a second mounting frame and a rotating device, at least two side surfaces of the second mounting frame are respectively provided with a conveying mechanism as described in any one of claims 1 to 7, a fixing hole is provided on the bottom surface of the second mounting frame, and the rotating device is connected to the fixing hole to drive the conveying mechanism to rotate.

9. The rotary table according to claim 8, characterized in that: The second mounting frame includes four side surfaces perpendicular to the bottom surface, and the four side surfaces are respectively provided with the conveying mechanisms.

10. The rotary table according to claim 9, characterized in that: The rotating device comprises a rotating motor, and a rotating shaft of the rotating motor is connected to the fixing hole.