Dye automatic supply device of dyeing machine
By designing an automatic dye replenishment device in the dyeing machine, and using weight sensors and feeding systems to achieve automatic dye replenishment, the problem of timely detection and replenishment of dyes in the prior art is solved, ensuring the accuracy of dye replenishment and efficiency.
Patent Information
- Application Number
- CN202421556856.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing dyeing machines cannot detect it in time after the dye is used, resulting in the equipment stopping operation, and the artificial dye replenishment is difficult to control, making it easy to overflow problems.
A dye automatic dye replenishment device is designed, which uses weight sensors to monitor the weight of the dye barrel in real time. When a certain change is reached, the controller issues an instruction to start the feed valve and feed pump to transport the dye in the storage tube. To the dye barrel, ensure timely recharge and avoid spillage, and heat in the storage tube to prevent dye from agglomeration.
It realizes automatic and timely recharge of dyes, avoids inaccuracy and overflow problems of manual operation, and improves the operating efficiency and practicality of the equipment.
Smart Images
Figure CN222362268U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing machines, in particular to an automatic dye replenishing device for a dyeing machine. Background Art
[0002] Dyeing machines are machines used to dye textiles, etc. They are suitable for linen, cotton, rayon, and blended seamless underwear, stockings, and silk. They have uniform dyeing, strong penetration, are not easy to damage the dyed items, and are easy to operate, which can shorten the process time to a certain extent.
[0003] At present, after the dye inside the dyeing machine is used up, the staff cannot know it in the first time, causing the dyeing machine to stop running, thereby affecting the dyeing speed of the dyeing machine. At the same time, the existing dyeing machine usually requires manual replenishment of the dye. Manual replenishment is not easy to control the amount of dye replenishment, and dye replenishment overflow may occur, which has certain limitations when used. Utility Model Content
[0004] In view of the above problems, the utility model provides a dyeing machine dye automatic replenishment device
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A dyeing machine automatic dye replenishing device comprises a support frame, a bottom plate is fixedly provided at the bottom of the support frame, a first support plate is fixedly provided at the top of the bottom plate, a weight sensor is fixedly provided at the top of the first support plate, a second support plate is fixedly provided at the top of the weight sensor, a dye cartridge is fixedly provided at the top of the second support plate, a connecting block is fixedly provided inside the support frame, a storage pipe is fixedly provided inside the connecting block, a feed valve is fixedly provided at the top of the dye cartridge, a feed end of the feed valve is fixedly provided with a feed pipe, the feed pipe penetrates the storage pipe and extends to the inside of the storage pipe, a discharge end of the feed valve penetrates the dye cartridge and extends to the inside of the dye cartridge, and a feed assembly is provided at the top of the support frame.
[0007] Preferably, the feeding assembly includes a dye box fixedly arranged on the top of the support frame, a feed pump is fixedly arranged on the right side of the dye box, the feed end of the feed pump passes through the dye box and extends to the interior of the dye box, a feed pipe is fixedly arranged at the discharge end of the feed pump, and the discharge end of the feed pipe and the feed end of the storage pipe are fixedly connected.
[0008] Preferably, a heating plate is fixedly disposed inside the support frame, and the heating plate and the material storage tube are overlapped.
[0009] Preferably, a discharge pipe is fixedly provided at the bottom of the dye cylinder, and a feed end of the discharge pipe passes through the dye cylinder and extends to the interior of the dye cylinder.
[0010] Preferably, a first fixing plate is fixedly provided on the rear side of the bottom of the support frame, and a second fixing plate is fixedly provided on the front side of the bottom of the support frame.
[0011] Preferably, there are multiple material delivery valves, and the multiple material delivery valves are distributed linearly.
[0012] Preferably, there are two heating plates, and the two heating plates are symmetrically distributed.
[0013] Beneficial effects of the utility model:
[0014] The automatic dye replenishing device for the dyeing machine has the advantages that the dye inside the dye cylinder will decrease during dyeing, and the weight of the dye cylinder is monitored in real time by a weight sensor. The detected weight will change. When a certain change is reached, it can be known that the dye inside the dye cylinder has been used up, and a command is issued by a controller to cause a feed component to transport the dye to the inside of a storage pipe, and then the feed valve is started to draw out the dye inside the storage pipe through the feed pipe and send it to the inside of the dye cylinder. The change of the dye cylinder is detected in real time by the weight sensor, and the amount of dye added to the dye cylinder can be known, thereby avoiding manual addition of dye. At the same time, the weight of the dye is detected in real time, and the dye can be replenished immediately after the dye is used up, and it can be ensured that the dye replenishment will not overflow, thereby improving the practicality of the device.
[0015] The automatic dye replenishing device of the dyeing machine starts the heating plate to heat the storage pipe to prevent the dye inside the storage pipe from agglomerating in cold climates. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is the structural isometric drawing of the utility model;
[0017] Figure 2 It is a front cross-sectional view of the structure of the utility model;
[0018] Figure 3 yes Figure 2 A magnified view of the structure at A;
[0019] Figure 4 yes Figure 2 A magnified view of the structure at B;
[0020] In the figure: 1. support frame; 2. dye box; 3. feed pump; 4. feed pipe; 5. storage pipe; 6. bottom plate; 7. first support plate; 8. weight sensor; 9. second support plate; 10. dye cylinder; 11. discharge pipe; 12. feed valve; 13. feed pipe; 14. heating plate; 15. connecting block; 16. first fixed plate; 17. second fixed plate. DETAILED DESCRIPTION
[0021] The technical solution of the utility model is described below in conjunction with the accompanying drawings and embodiments.
[0022] like Figure 1-4 The utility model discloses an automatic dye replenishing device for a dyeing machine, comprising a support frame 1, a bottom plate 6 is fixedly arranged at the bottom of the support frame 1, a first support plate 7 is fixedly arranged at the top of the bottom plate 6, a weight sensor 8 is fixedly arranged at the top of the first support plate 7, a second support plate 9 is fixedly arranged at the top of the weight sensor 8, a dye cylinder 10 is fixedly arranged at the top of the second support plate 9, a connecting block 15 is fixedly arranged inside the support frame 1, a storage pipe 5 is fixedly arranged inside the connecting block 15, a delivery valve 12 is fixedly arranged on the top of the dye cylinder 10, a feed end of the delivery valve 12 is fixedly arranged with a feed pipe 13, the feed pipe 13 penetrates the storage pipe 5 and extends to the inside of the storage pipe 5, the discharge end of the delivery valve 12 penetrates the dye cylinder 10 and extends to the inside of the dye cylinder 10, and a feed assembly is arranged on the top of the support frame 1. The automatic dye replenishing device for the dyeing machine reduces the dye inside the dye cylinder 10 during dyeing, and the weight of the dye cylinder 10 is monitored in real time by the weight sensor 8. The detected weight will change. When a certain change is reached, it can be known that the dye inside the dye cylinder 10 is used up, and then a command is issued by the controller to make the feed component transport the dye to the inside of the storage pipe 5, and then the feed valve 12 is started, and the dye inside the storage pipe 5 is extracted through the feed pipe 13 and sent to the inside of the dye cylinder 10. The weight sensor 8 detects the changes in the dye cylinder 10 in real time, and the amount of dye added to the dye cylinder 10 can be known, thereby avoiding artificial addition of dye. At the same time, the weight of the dye is detected in real time, and the dye can be replenished immediately after the dye is used up, and it is ensured that the dye replenishment will not overflow, thereby improving the practicality of the device.
[0023] Specifically, the feeding assembly includes a dye box 2 fixedly arranged on the top of the support frame 1, a feed pump 3 fixedly arranged on the right side of the dye box 2, a feed end of the feed pump 3 passes through the dye box 2 and extends to the interior of the dye box 2, a feed pipe 4 is fixedly arranged at the discharge end of the feed pump 3, the discharge end of the feed pipe 4 and the feed end of the storage pipe 5 are fixedly connected, the feed pump 3 is started, the dye inside the dye box 2 is extracted and transported to the interior of the storage pipe 5 through the feed pipe 4, so as to transport the dye to the interior of the storage pipe 5, and at the same time, after the dye inside the dye cylinder 10 is added enough, the dye inside the feed pipe 4 will enter the interior of the storage pipe 5, and the dye will not fall into the interior of the dye cylinder 10 through the circulation of the storage pipe 5, thereby causing the dye in the dye cylinder 10 to overflow.
[0024] Specifically, a heating plate 14 is fixedly installed inside the support frame 1. The heating plate 14 and the storage tube 5 are overlapped. There are two heating plates 14, and the two heating plates 14 are symmetrically distributed. The heating plate 14 is started to heat the storage tube 5 to prevent the dye inside the storage tube 5 from clumping in cold climates.
[0025] Specifically, a discharge pipe 11 is fixedly provided at the bottom of the dye cylinder 10 , and a feed end of the discharge pipe 11 passes through the dye cylinder 10 and extends to the inside of the dye cylinder 10 . The dye is extracted through the discharge pipe 11 by an external extraction component.
[0026] Specifically, a first fixing plate 16 is fixedly provided on the rear side of the bottom of the support frame 1 , and a second fixing plate 17 is fixedly provided on the front side of the bottom of the support frame 1 . The first fixing plate 16 and the second fixing plate 17 are used to support the device.
[0027] Specifically, there are multiple delivery valves 12 , and the multiple delivery valves 12 are linearly distributed. The delivery valve 12 is an electromagnetic valve for delivering dye, and can be remotely controlled to switch. The multiple delivery valves 12 are used to deliver dye to different dye cylinders 10 .
[0028] The working principle of the utility model is as follows: the weight of the dye cylinder 10 is monitored in real time through the weight sensor 8. When the dye inside the dye cylinder 10 is transported to the machine for dyeing through the discharge pipe 11, the weight detected by the weight sensor 8 will change. When a certain change is reached, it can be known that the dye inside the dye cylinder 10 is used up. Then, a command is issued through the controller to start the feed pump 3, extract the dye inside the dye box 2 and transport it to the storage pipe 5 through the feed pipe 4, and then start the feed valve 12 to extract the dye inside the storage pipe 5 through the feed pipe 13 and send it to the inside of the dye cylinder 10. The weight sensor 8 detects the changes in the dye cylinder 10 in real time, and the amount of dye inside the dye cylinder 10 can be known. The storage pipe 5 can be heated by the heating plate 14.
[0029] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, as well as a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. An automatic dye replenishing device for a dyeing machine, comprising a support frame (1), characterized in that: A bottom plate (6) is fixedly arranged at the bottom of the support frame (1), a first support plate (7) is fixedly arranged at the top of the bottom plate (6), a weight sensor (8) is fixedly arranged at the top of the first support plate (7), a second support plate (9) is fixedly arranged at the top of the weight sensor (8), a dye cartridge (10) is fixedly arranged at the top of the second support plate (9), a connecting block (15) is fixedly arranged inside the support frame (1), a material storage pipe (5) is fixedly arranged inside the connecting block (15), a material delivery valve (12) is fixedly arranged at the top of the dye cartridge (10), a material delivery end of the material delivery valve (12) is fixedly arranged with a material delivery pipe (13), the material delivery pipe (13) penetrates the material storage pipe (5) and extends to the inside of the material storage pipe (5), the material delivery end of the material delivery valve (12) penetrates the dye cartridge (10) and extends to the inside of the dye cartridge (10), and a material feeding assembly is arranged at the top of the support frame (1).
2. The automatic dye replenishing device for a dyeing machine according to claim 1, characterized in that: The feed assembly comprises a dye box (2) fixedly arranged on the top of the support frame (1); a feed pump (3) is fixedly arranged on the right side of the dye box (2); a feed end of the feed pump (3) passes through the dye box (2) and extends into the interior of the dye box (2); a feed pipe (4) is fixedly arranged at the discharge end of the feed pump (3); and the discharge end of the feed pipe (4) is fixedly connected to the feed end of the storage pipe (5).
3. The automatic dye replenishing device for a dyeing machine according to claim 1, characterized in that: A heating plate (14) is fixedly arranged inside the support frame (1), and the heating plate (14) and the material storage pipe (5) are overlapped.
4. The automatic dye replenishing device for a dyeing machine according to claim 1, characterized in that: A discharge pipe (11) is fixedly arranged at the bottom of the dye cylinder (10), and a feed end of the discharge pipe (11) penetrates the dye cylinder (10) and extends into the interior of the dye cylinder (10).
5. The automatic dye replenishing device for a dyeing machine according to claim 1, characterized in that: A first fixing plate (16) is fixedly arranged on the rear side of the bottom of the support frame (1), and a second fixing plate (17) is fixedly arranged on the front side of the bottom of the support frame (1).
6. The automatic dye replenishing device for a dyeing machine according to claim 1, characterized in that: The number of the material delivery valves (12) is multiple, and the multiple material delivery valves (12) are distributed linearly.
7. The automatic dye replenishing device for a dyeing machine according to claim 3, characterized in that: The number of the heating plates (14) is two, and the two heating plates (14) are symmetrically distributed.