Polyester fabric shaping equipment
By introducing adjustment mechanism and shaping chamber into the polyester fabric setting equipment, the problems of poor mechanical extrusion setting effect and easy wrinkle of fabric are solved, effective tension adjustment and heat setting of polyester fabric are achieved, and the setting efficiency is improved. The strength and durability of the fabric.
Patent Information
- Application Number
- CN202421125559.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing polyester fabric shaping equipment has limited shaping effect through mechanical extrusion, and high elastic fabrics are prone to deformed pleats when shaping, so it is necessary to adjust the tension of the fabric.
A polyester fabric shaping device including a rack, a chassis, an inlet port, a discharge port, a cloth inlet roller, a press roller assembly, a adjustment roller, a shaping chamber and a shaping mechanism is designed to adjust the fabric tension through the adjustment mechanism and use the The nozzles and air heaters in the shaping chamber spray the fabric with a shaping agent and dry it to prevent wrinkles and improve the shaping effect.
Effective tension adjustment and heat setting of polyester fabrics are achieved, preventing wrinkles from occurring in the fabric, improving the setting efficiency and effect, and enhancing the strength and durability of the fabric.
Smart Images

Figure CN222362270U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric shaping, and more specifically, to a polyester fabric shaping device. Background Art
[0002] Polyester fabric is a very commonly used chemical fiber clothing fabric in daily life. It has excellent wrinkle resistance and shape retention. It is suitable for outerwear, various bags, tents and other outdoor products. Polyester fabric has high elasticity and needs to be shaped during the production process to improve its strength and durability.
[0003] At present, a Chinese patent with application number CN202120101904.9 discloses a shaping device for polyester fabric production, including an equipment frame. By setting relevant equipment frames, pressure plates, telescopic rods, rotating pressure shafts and other components, the shaping operation of the relevant fabrics is performed, so that the fabrics can be shaped by mechanical extrusion when performing relevant production operations, replacing the traditional manual shaping operation, thereby improving the overall shaping efficiency. However, the shaping effect of the fabric only by mechanical extrusion is very limited, and the highly elastic polyester fabric is prone to deformation and wrinkles during shaping, and the tension of the fabric needs to be adjusted. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a polyester fabric shaping device which can adjust the tension and heat-set the fabric, thereby improving the shaping effect of the polyester fabric.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A polyester fabric shaping device, comprising a frame and a chassis, the chassis is placed on the frame, a feed port and a discharge port are respectively opened on both sides of the chassis, a cloth feed roller, a pressure roller assembly, an adjusting roller, a shaping chamber and a positioning roller are arranged in the chassis, a shaping mechanism is arranged on the chassis, a first motor is fixed on one side of the chassis, an output end of the first motor extends into the chassis and is fixedly connected to one end of the cloth feed roller, a winding mechanism is arranged on the discharge port side of the frame, a mounting box is arranged on the top of the chassis, an adjusting mechanism is arranged in the mounting box, and the adjusting mechanism includes The invention comprises a connecting plate, two guide rods, two springs, a threaded rod and a threaded sleeve. A through hole is provided on the top of the installation box. The threaded rod passes through the through hole and extends into the installation box. The threaded rod extends into the threaded sleeve and is threadedly connected with the threaded sleeve. The threaded rod passes through the connecting plate and the connecting plate is fixed on the threaded rod. The two guide rods are respectively fixedly connected to the two ends of the connecting plate. The two springs are respectively sleeved on the two guide rods. The bottom ends of the two guide rods extend into the machine box. The adjusting roller is placed between the two guide rods, and the two ends of the adjusting roller are respectively rotatably connected to the two guide rods.
[0007] It is further configured that the shaping chamber is surrounded by a plurality of partitions, and channels for fabrics to pass through are provided on both sides of the shaping chamber, the shaping mechanism comprises a shaping agent box, a water pump, a valve, a nozzle, a pipe and a heater, the shaping agent box is placed on the chassis, one end of the pipe is connected and communicated with the shaping agent box, the other end of the pipe extends into the shaping chamber and is fixedly connected to the nozzle, the water pump and the valve are placed on the chassis and are cooperatively connected to the pipe, and the heater is placed in the shaping chamber and is located below the nozzle.
[0008] It is further configured that the pressure roller assembly includes a first pressure roller and a second pressure roller, both ends of the first pressure roller and the second pressure roller are rotatably connected to the inner wall of the chassis, and a space for the fabric to pass through is provided between the first pressure roller and the second pressure roller.
[0009] It is further configured that the winding mechanism includes a second motor, a winding roller and a fixed plate, the fixed plate is fixed on the frame, the second motor is fixed on the fixed plate, and the output end of the second motor passes through the fixed plate and is fixedly connected to one end of the winding roller.
[0010] It is further configured that the chassis is provided with a hinged door.
[0011] By adopting the above technical scheme, the beneficial effects of the utility model are as follows: by setting an adjustment mechanism, the threaded rod can be further screwed into or out of the threaded sleeve, the spring can be compressed or restored, the degree to which the connecting rod extends into the chassis is adjusted, the height of the adjustment roller is adjusted, and the tension of the polyester fabric wound around the adjustment roller is adjusted; the fabric passes through two pressure rollers to prevent wrinkles from occurring on the fabric; a shaping chamber is provided in the chassis, and the shaping mechanism is used to spray the fabric with a fabric shaping agent and quickly dry it through a warm air blower, and the winding mechanism can wind up the shaped fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.
[0013] Figure 2 It is a schematic cross-sectional structure diagram of an embodiment of the utility model.
[0014] Figure 3 It is a schematic diagram of the side sectional structure of the adjusting mechanism of the embodiment of the utility model.
[0015] Figure numerals: 1 frame, 2 chassis, 200 shaping chamber, 201 feed port, 202 discharge port, 203 box door, 3 installation box, 4 cloth feed roller, 5 first motor, 6 adjustment roller, 7 positioning roller, 8 connecting plate, 9 guide rod, 10 spring, 11 threaded rod, 12 threaded sleeve, 13 first pressure roller, 14 second pressure roller, 15 partition, 16 shaping agent box, 17 water pump, 18 valve, 19 nozzle, 20 pipeline, 21 heater, 22 second motor, 23 winding roller, 24 fixed plate. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] Reference Figures 1 to 3 The utility model is further described in detail.
[0018] A polyester fabric shaping device comprises a frame 1 and a chassis 2, wherein the chassis 2 is placed on the frame 1, and a feed port 201 and a discharge port 202 are respectively arranged on both sides of the chassis 2, and a hinged door 203 is arranged on the chassis 2, and a cloth feed roller 3, a pressure roller assembly, a shaping chamber 200 and a positioning roller 8 are arranged in the chassis 2, and the cloth feed roller 3 is placed on the side of the feed port 201, and a first motor 5 is fixed outside the chassis 2, and the output end of the first motor 5 extends into the chassis 2 and is fixedly connected to one end of the cloth feed roller 3, and the other end of the cloth feed roller 3 is rotatably connected to the inner wall of the chassis 2, and the output end of the first motor 5 rotates to drive the fabric passing through the cloth feed roller 4 to be sent into the chassis 2.
[0019] The pressing roller assembly is placed on one side of the cloth feeding roller 3, and the pressing roller assembly includes a first pressing roller 13 and a second pressing roller 14. Both ends of the first pressing roller 13 and the second pressing roller 14 are rotatably connected to the inner wall of the chassis. The fabric is transmitted between the first pressing roller 13 and the second pressing roller 14. The first pressing roller 13 and the second pressing roller 14 can smooth the fabric to prevent wrinkles.
[0020] The top of the chassis 2 is provided with an installation box 3, the bottom of the installation box 3 is connected to the chassis 2, and an adjustment mechanism is provided in the installation box 3, the adjustment mechanism includes a connecting plate 8, two guide rods 9, two springs 10, a threaded rod 11 and a threaded sleeve 12. A through hole is provided on the top of the installation box 3, the threaded rod passes through the through hole and extends into the installation box 3, the threaded rod 11 passes through the connecting plate 8 and the connecting plate 8 is fixed on the threaded rod 11, the threaded rod 11 extends into the threaded sleeve 12 and is threadedly connected to the threaded sleeve 12, and the top ends of the two guide rods 9 are respectively connected to the connecting plate 8 and the threaded rod 11 is connected to the threaded sleeve 12. The two ends of the connecting plate 8 are fixedly connected, and the two springs 10 are respectively sleeved on the two guide rods 9. The bottom ends of the two guide rods 9 extend into the chassis 2. The adjusting roller 6 is placed in the chassis 2 and located between the two guide rods 9. The two ends of the adjusting roller 6 are respectively rotatably connected with the two guide rods 9. The depth of the threaded rod 11 entering the threaded sleeve 12 is adjusted by rotating the threaded rod 11. The height of the guide rod 9 and the adjusting roller 6 fixed on the guide rod 9 can be adjusted, and the adjusting roller 6 is lower than the height of the cloth feeding roller 4 and the second pressing roller 14 to control the tension of the warp fabric.
[0021] The shaping chamber 200 is surrounded by a plurality of partitions 15, and passages for fabrics to pass through are arranged on both sides of the shaping chamber 200. The shaping mechanism 200 includes a shaping agent tank 16, a water pump 17, a valve 18, a nozzle 19, a pipe 20 and a heater 21. The shaping agent tank 16 is placed on the chassis 2. The fabric shaping agent can be stored in the shaping agent tank 16. One end of the pipe 20 is connected and communicated with the shaping agent tank 16, and the other end of the pipe 20 extends into the shaping chamber 200 and The water pump 17 and the valve 18 are connected and communicated with the nozzle 19, and are placed on the chassis 2 and connected with the pipe 20. When the valve 18 is opened, the water pump 17 can extract the fabric setting agent from the setting agent material box 16, and the fabric setting agent enters the nozzle 19 along the pipe 20 and is sprayed onto the fabric below through the nozzle 19. The heater 21 is fixed in the setting chamber 200 and is located below the nozzle 19, and delivers warm air to the fabric from bottom to top, so that the fabric sprayed with the setting agent can be quickly dried.
[0022] The positioning roller 7 is rotatably connected to the chassis 2 and is placed between the shaping chamber 200 and the discharge port 202. The fabric that has been shaped can bypass the positioning roller 7 for positioning and is convenient for being conveyed out of the chassis 2. The winding mechanism is placed on the frame 1 and is located on one side of the discharge port 202. The winding mechanism includes a second motor 22, a winding roller 23 and a fixed plate 24. The fixed plate 24 is fixed on the frame 1, and the second motor 22 is fixed on the fixed plate 24. The output end of the second motor 22 passes through the fixed plate 24 and is fixedly connected to one end of the winding roller 23. The output end of the second motor 22 rotates to drive the winding roller 23 to rotate to wind the fabric.
[0023] The working principle of the embodiment of the utility model is: the polyester fabric is fed into the chassis 2 from the feed port 201, the fabric is passed over the top of the feed roller 4, and is fed into the shaping chamber 200 from between the first pressure roller 13 and the second pressure roller 14, the threaded rod 11 is rotated so that the threaded rod 11 penetrates into the threaded sleeve 12, the two springs 10 are compressed, the bottom ends of the two guide rods 9 move downward, and drive the adjusting roller 6 connected to the guide rod 9 to move downward, the adjusting roller 6 pushes the fabric between the feed roller 4 and the pressure roller assembly downward, and adjusts the tension of the fabric, which can be adjusted according to the actual situation of the fabric. The height of the adjustment roller 6 is controlled to adapt to the adjustment of the tension of the fabric. The box door 203 can be opened for easy observation and operation. After the fabric enters the shaping chamber 200, the valve 18 and the water pump 17 can be opened, and the fabric shaping agent in the shaping agent box 16 is sprayed to the fabric below through the nozzle 19. At the same time, the heater 21 below blows warm air upward to quickly dry the fabric. The fabric is sent to the discharge port 202 and wound around the winding roller 23. The output end of the second motor 22 rotates to drive the winding roller 23 to rotate, so that the fabric that has been shaped is automatically wound on the winding roller 23.
[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any common changes and substitutions made by those skilled in the art within the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A polyester fabric shaping device, comprising a frame and a chassis, wherein the chassis is placed on the frame, characterized in that: The two sides of the chassis are respectively provided with a feed port and a discharge port, a cloth feed roller, a pressure roller assembly, an adjusting roller, a shaping chamber and a positioning roller are arranged in the chassis, a shaping mechanism is arranged on the chassis, a first motor is fixed on one side of the chassis, an output end of the first motor extends into the chassis and is fixedly connected to one end of the cloth feed roller, and a winding mechanism is arranged on the discharge port side of the frame. A mounting box is provided on the top of the chassis, and an adjustment mechanism is provided in the mounting box. The adjustment mechanism includes a connecting plate, two guide rods, two springs, a threaded rod and a threaded sleeve. A through hole is provided on the top of the mounting box, and the threaded rod extends into the mounting box through the through hole, and the threaded rod extends into the threaded sleeve and is threadedly connected with the threaded sleeve, and the threaded rod passes through the connecting plate and the connecting plate is fixed on the threaded rod, and the two guide rods are respectively fixedly connected to the two ends of the connecting plate, and the two springs are respectively sleeved on the two guide rods, and the bottom ends of the two guide rods extend into the chassis, and the adjusting roller is placed between the two guide rods, and the two ends of the adjusting roller are respectively rotatably connected to the two guide rods.
2. A polyester fabric shaping device according to claim 1, characterized in that: The shaping chamber is surrounded by a plurality of partitions, and channels for fabrics to pass through are provided on both sides of the shaping chamber. The shaping mechanism comprises a shaping agent box, a water pump, a valve, a nozzle, a pipe and a heater. The shaping agent box is placed on the chassis, one end of the pipe is connected and communicated with the shaping agent box, the other end of the pipe extends into the shaping chamber and is fixedly connected to the nozzle, the water pump and the valve are placed on the chassis and are connected to the pipe, and the heater is placed in the shaping chamber and below the nozzle.
3. The polyester fabric shaping equipment according to claim 1, characterized in that: The pressing roller assembly comprises a first pressing roller and a second pressing roller. Both ends of the first pressing roller and the second pressing roller are rotatably connected to the inner wall of the chassis. A space for fabrics to pass through is provided between the first pressing roller and the second pressing roller.
4. The polyester fabric shaping equipment according to claim 1, characterized in that: The winding mechanism comprises a second motor, a winding roller and a fixed plate, wherein the fixed plate is fixed on the frame, the second motor is fixed on the fixed plate, and the output end of the second motor passes through the fixed plate and is fixedly connected to one end of the winding roller.
5. The polyester fabric shaping equipment according to claim 1, characterized in that: The case is provided with a hinged case door.
Citation Information
Patent Citations
Shaping equipment for polyester fabric production
CN214938497U