Anti-blocking boiler feeding device
By introducing electric telescopic rods, dredging heads, flow tubes and pressure sensors into the boiler feeding device, automatic dredging and blockage and real-time flow monitoring are achieved, solving the problems of blockage and flow control of the boiler feeding device, and improving the practicality of the device and feeding accuracy.
Patent Information
- Application Number
- CN202420946281.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing boiler feeding devices lack blockage detection and dredging mechanisms, which leads to the inlet hopper being easily blocked and the material flow cannot be monitored in real time, making it difficult to control the feeding amount, and prone to the problem of adding more or less feeding.
A kind of anti-blocking boiler feeding device is designed, including a hopper, an electric telescopic rod, a dredging head, a flow tube, a pressure sensor and an industrial control machine. The blockage is automatically cleared through the electric telescopic rod and a dredging head, and real-time monitoring is used for flow monitor and display screen. and display the material flow rate and flow rate to ensure smooth material flow, and control the feeding amount through pressure sensors and industrial control machines.
Automatic detection and unblocking of blockages are realized, ensuring smooth material flow, providing flow monitoring and control functions, avoiding the problem of adding more or less feed, and improving the practicality and convenience of use of the device.
Smart Images

Figure CN222363904U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler charging, in particular to an anti-blocking boiler charging device. Background Art
[0002] A boiler is a device that uses the heat or other energy released by fuel combustion to heat the working fluid to certain parameters. Boilers are widely used in various industries such as food, clothing, medical care, pharmaceuticals, chemicals, and building materials processing. When the boiler is running, it is often necessary to use a boiler charging device to add fuel to the boiler.
[0003] The publication number authorized by China is CN213630495U, and it is a patent for a charging device for a cleaning boiler. The device includes a base, an upper surface of the base is fixedly connected to a feed bin, a through slot is provided on the top of the feed bin, a cover plate is arranged above the through slot, a mounting frame is fixedly connected to the upper surface of the feed bin, a slide slot is provided on the mounting frame, the inner cavity of the slide slot is slidably engaged with the cover plate, and both sides of the upper surface of the mounting frame are fixedly connected to fixed blocks, a slide rod is slidably inserted and connected to the middle of the fixed block, a connecting block is fixedly connected to the bottom end of the slide rod, and a spring is fixedly connected to the upper surface of the connecting block, and the spring is movably sleeved with the slide rod. The utility model utilizes a setting method in which the fixed block, the slide rod and the spring are matched. When the slide rod is pressed, the spring is stretched, and the connecting block squeezes the cover plate downward. When the squeezing of the connecting block is released, the spring contracts, so that the slide rod returns to its initial state, which is convenient for ensuring the sealing of the cover plate to the through slot at the top of the feed bin, and convenient for installing and removing the cover plate.
[0004] Although the above device can facilitate the installation and removal of the cover plate, there are still some problems when using the device:
[0005] 1. The device does not have a blockage detection and unblocking mechanism, and cannot prevent the device from being blocked. Therefore, the bottom of the feed hopper with a closed-end design is easily blocked due to the extrusion and static friction of the material.
[0006] 2. The device does not have a flow monitoring mechanism. When the user uses the device to add material, it is difficult to grasp the amount of material added, so it is easy to add too much or too little material.
[0007] In view of the above situation, technical innovation is carried out on the basis of the existing boiler charging device. Utility Model Content
[0008] The utility model aims to provide an anti-blocking boiler charging device to solve the problems raised in the above background technology.
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blocking-proof boiler feeding device, comprising a feeding hopper and an industrial computer, a fixing frame is fixed on one side of the feeding hopper, and an electric telescopic rod is fixed on the top of the fixing frame, a dredging head is fixed on the output end of the electric telescopic rod, a flow tube is fixed on the bottom end of the feeding hopper, and a connecting hose is fixed on the middle part of the bottom end of the flow tube, the bottom end of the connecting hose is connected to a feed pipe, supporting legs are fixed on both sides of the bottom end of the feeding hopper, and a pressure sensor is fixed on the bottom end of the supporting legs, and the industrial computer is fixed to the front end of the feeding hopper.
[0010] Furthermore, a feeding motor is fixed to one end of the feeding pipe, and an auger structure is fixed to the output shaft of the feeding motor.
[0011] Furthermore, the flow tube is a solid flow tube, and a flow monitor is fixed on one side of the flow tube.
[0012] Furthermore, a reset switch is provided at the top of the flow monitor, and the reset switch is electrically connected to the flow monitor.
[0013] Furthermore, a display component is provided at the front end of the flow monitor, and the display component includes a flow display screen and a flow velocity display screen, and a flow velocity display screen is provided at the bottom end of the flow display screen.
[0014] Compared with the prior art, the beneficial effects of the utility model are: the device is provided with a blockage detection and automatic unblocking structure. When the device is blocked, it can detect it and make an unblocking action to unblock it, so that the material can flow normally, which is beneficial to improve the practicality of the device. At the same time, the device is provided with a flow detection and reset mechanism, which can detect the material flow, so as to facilitate the staff to control the feeding amount.
[0015] 1. The utility model is provided with a hopper, an electric telescopic rod, a dredging head, a flow tube, a pressure sensor and an industrial computer. The electric telescopic rod, the flow tube and the pressure sensor are all electrically connected to the industrial computer. When the user puts materials into the hopper, the materials will enter the feeding pipe through the hopper, and the flow tube can monitor the flow rate and flow velocity of the materials. The pressure sensor has been reset to zero according to the weight of the hopper and other structures. When there is material in the hopper, the pressure sensor will output an electrical signal to the industrial computer due to the increase in pressure. Therefore, when the pressure sensor outputs an electrical signal, the industrial computer will determine that there is material in the hopper. There is material, and when the pressure sensor outputs an electrical signal and the flow tube monitors that the material flow rate is zero or is significantly lower, the industrial control machine will determine that a blockage has occurred in the hopper, thereby opening the electric telescopic rod. The electric telescopic rod can push the dredging head to continuously dredge the discharge hole at the bottom of the hopper, thereby resolving the blockage and allowing the material to resume flow. At this time, the industrial control computer will retract and stop the operation of the electric telescopic rod. Through the above structure, when the device is blocked, it can detect and make a dredging action to dredge it, so that the material can flow normally, which is beneficial to improving the practicality of the device.
[0016] 2. The utility model is provided with a flow tube, a flow monitor, a reset switch, a display assembly, a flow display screen and a flow rate display screen. The flow monitor is electrically connected to the flow tube, and can display the data detected by the flow tube through the flow display screen and the flow rate display screen. The reset switch is electrically connected to the flow monitor. When the user presses the reset switch 4, the data on the flow display screen will return to zero. When the user uses the device to add material to the boiler, the amount of material added can be viewed through the flow display screen, so that it is convenient to control the amount of material added subsequently according to the amount of material added, so as to avoid adding too much or too little. When the user presses the reset switch, the data on the flow display screen will return to zero, so that it is convenient for the user to detect the amount of material added each time. Through the above structure, the device can detect the material flow, so that it is convenient for the staff to control the amount of material added. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view structural diagram of an anti-blocking boiler charging device of the utility model;
[0018] Figure 2 This is a front view cross-sectional structural schematic diagram of an anti-blocking boiler charging device of the utility model;
[0019] Figure 3 The utility model is a partial front view enlarged structural schematic diagram of a flow tube, a flow monitor, a reset switch and a display assembly of an anti-blocking boiler charging device.
[0020] In the figure: 1. Feeding hopper; 2. Fixed frame; 3. Electric telescopic rod; 4. Dredging head; 5. Flow tube; 6. Connecting hose; 7. Feeding pipe; 8. Support leg; 9. Pressure sensor; 10. Industrial computer; 11. Feeding motor; 12. Auger structure; 13. Flow monitor; 14. Reset switch; 15. Display component; 1501. Flow display screen; 1502. Flow rate display screen. DETAILED DESCRIPTION
[0021] The following is combined with Figure 1-3 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0022] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] like Figure 1 and Figure 2As shown, a blocking-proof boiler feeding device comprises a feeding hopper 1 and an industrial computer 10, a fixing frame 2 is fixed on one side of the feeding hopper 1, and an electric telescopic rod 3 is fixed on the top of the fixing frame 2, a dredging head 4 is fixed on the output end of the electric telescopic rod 3, a flow tube 5 is fixed on the bottom end of the feeding hopper 1, and a connecting hose 6 is fixed on the middle part of the bottom end of the flow tube 5, and a feeding pipe 7 is connected to the bottom end of the connecting hose 6, supporting legs 8 are fixed on the left and right sides of the bottom end of the feeding hopper 1, and a pressure sensor 9 is fixed on the bottom end of the supporting legs 8, the industrial computer 10 is fixed to the front end of the feeding hopper 1, the electric telescopic rod 3, the flow tube 5, and the pressure sensor 9 are all electrically connected to the industrial computer 10, when the user puts material into the feeding hopper 1, the material will enter the feeding pipe 7 through the feeding hopper 1, and the flow tube 5 can monitor the flow rate and flow velocity of the material, and the pressure sensor 9 has been classified according to the weight of the feeding hopper 1 and other structures. Zero processing, when there is material in the feeding hopper 1, the pressure sensor 9 will output an electrical signal to the industrial computer 10 due to the increase in pressure. Therefore, when the pressure sensor 9 outputs an electrical signal, the industrial computer 10 will determine that there is material in the feeding hopper 1. When the pressure sensor 9 outputs an electrical signal and the flow tube 5 monitors that the material flow rate is zero or the flow rate is significantly lower, the industrial computer 10 will determine that a blockage has occurred in the feeding hopper 1, thereby opening the electric telescopic rod 3. The electric telescopic rod 3 can push the dredging head 4 to continuously dredge the discharge hole at the bottom of the feeding hopper 1, thereby solving the blockage and allowing the material to resume flow. At this time, the industrial computer 10 will retract and stop the operation of the electric telescopic rod 3. Through the above structure, when the device is blocked, it can detect and make a dredging action to dredge it, so that the material can flow normally, which is beneficial to improving the practicality of the device.
[0025] like Figure 1-3As shown, a feeding motor 11 is fixed to one end of the feeding pipe 7, and an auger structure 12 is fixed to the output shaft of the feeding motor 11, the flow tube 5 is a solid flow tube 5, and a flow monitor 13 is fixed to one side of the flow tube 5, the flow tube 5 is a solid flow tube 5, and a flow monitor 13 is fixed to one side of the flow tube 5, a reset switch 14 is provided at the top of the flow monitor 13, and the reset switch 14 is electrically connected to the flow monitor 13, a display component 15 is provided at the front end of the flow monitor 13, and the display component 15 includes a flow display screen 1501 and a flow velocity display screen 1502, a flow velocity display screen 1502 is provided at the bottom of the flow display screen 1501, and the flow monitor 13 is electrically connected to the flow tube 5, which can reset the flow tube 5 The detected data is displayed on the flow display screen 1501 and the flow rate display screen 1502. The reset switch 14 is electrically connected to the flow monitor 13. When the user presses the reset switch 14, the data on the flow display screen 1501 will return to zero. When the user uses the device to add materials to the boiler, the amount of material added can be checked through the flow display screen 1501, so that it is convenient to control the amount of subsequent material added according to the amount of material added, so as to avoid adding too much or too little. When the user presses the reset switch 14, the data on the flow display screen 1501 will return to zero, so that the user can detect the amount of material added each time. Through the above structure, the device can detect the material flow, so that the staff can control the amount of material added.
[0026] In summary: when using the anti-blocking boiler feeding device, the user can first connect the feeding pipe 7 to the boiler and turn on the feeding motor 11. At this time, the feeding motor 11 can drive the auger structure 12 to rotate. The user can add biomass pellet fuel or other granular fuel materials into the feeding hopper 1. The materials will enter the feeding pipe 7 through the flow tube 5 and the connecting hose 6 under the action of gravity and be input into the boiler by the rotating auger structure 12. The electric telescopic rod 3, the flow tube 5, and the pressure sensor 9 are all electrically connected to the industrial computer 10. When the user feeds When materials are put into the hopper 1, the materials will enter the feeding pipe 7 through the hopper 1, and the flow tube 5 can monitor the flow rate and flow velocity of the materials. The pressure sensor 9 has been reset to zero according to the weight of the hopper 1 and other structures. When there is material in the hopper 1, the pressure sensor 9 will output an electrical signal to the industrial computer 10 due to the increased pressure. Therefore, when the pressure sensor 9 outputs an electrical signal, the industrial computer 10 will determine that there is material in the hopper 1. When the pressure sensor 9 outputs an electrical signal, the flow tube 5 detects that the material flow velocity is zero or the flow velocity is significantly higher. When the flow rate is low, the industrial computer 10 determines that a blockage has occurred in the hopper 1, thereby opening the electric telescopic rod 3, and the electric telescopic rod 3 can push the dredging head 4 to continuously dredge the discharge hole at the bottom of the hopper 1, thereby solving the blockage and allowing the material to resume flowing. At this time, the industrial computer 10 will retract and stop the operation of the electric telescopic rod 3, and the flow monitor 13 is electrically connected to the flow tube 5, which can display the data detected by the flow tube 5 through the flow display screen 1501 and the flow velocity display screen 1502, and the reset switch 14 is electrically connected to the flow monitor 13. When the user presses the reset switch 14, the data on the flow display screen 1501 will return to zero. When the user uses the device to add materials to the boiler, the amount of material already added can be checked through the flow display screen 1501, thereby facilitating the control of the subsequent amount of material added according to the amount of material already added to avoid over-adding or under-adding. When the user presses the reset switch 14, the data on the flow display screen 1501 will return to zero, thereby facilitating the user to detect the amount of material added each time. This is the working principle of the anti-blocking boiler feeding device.
[0027] The above are only preferred embodiments of the utility model, and do not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings and above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A boiler charging device for preventing blocking, comprising a charging hopper (1) and an industrial computer (10), characterized in that: A fixing frame (2) is fixed on one side of the feeding hopper (1), and an electric telescopic rod (3) is fixed on the top of the fixing frame (2), a dredging head (4) is fixed on the output end of the electric telescopic rod (3), a flow tube (5) is fixed on the bottom end of the feeding hopper (1), and a connecting hose (6) is fixed in the middle of the bottom end of the flow tube (5), and a feed pipe (7) is connected to the bottom end of the connecting hose (6), supporting legs (8) are fixed on both left and right sides of the bottom end of the feeding hopper (1), and a pressure sensor (9) is fixed on the bottom end of the supporting legs (8), and the industrial computer (10) is fixed on the front end of the feeding hopper (1).
2. The anti-blocking boiler charging device according to claim 1 is characterized in that: A feeding motor (11) is fixed to one end of the feeding pipe (7), and an auger structure (12) is fixed to the output shaft of the feeding motor (11).
3. The anti-blocking boiler charging device according to claim 1 is characterized in that: The flow tube (5) is a solid flow tube (5), and a flow monitor (13) is fixed on one side of the flow tube (5).
4. The anti-blocking boiler charging device according to claim 3 is characterized in that: A reset switch (14) is provided at the top of the flow monitor (13), and the reset switch (14) is electrically connected to the flow monitor (13).
5. The anti-blocking boiler charging device according to claim 3 is characterized in that: The front end of the flow monitor (13) is provided with a display component (15), and the display component (15) comprises a flow display screen (1501) and a flow velocity display screen (1502), and the bottom end of the flow display screen (1501) is provided with a flow velocity display screen (1502).
Citation Information
Patent Citations
Feeding equipment for cleaning boiler
CN213630495U