Semi-coke drying machine with low breakage rate

By using buffer components and partition design in the orchid dryer, the vibration of the equipment is absorbed and the drying process is accelerated, and the problems of crushing and poor uniformity caused by vibration of the orchid dryer in the prior art are solved, achieving more efficient Drying effect.

CN222364329UActive Publication Date: 2025-01-17茂县新纪元电冶有限公司
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Patent Information

Application Number
CN202420782636.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-17
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing orchid charcoal dryers are prone to vibration during the drying process, causing orchid charcoal to break, affecting the quality of the finished product and drying uniformity, and reducing production efficiency.

Method used

By introducing buffer assembly and partition design into the dryer, the impact force is absorbed and released using springs and support frames, reducing the impact of equipment vibration, and accelerating the drying process by driving the rotating shaft and partitions through the motor.

Benefits of technology

The crushing rate of orchid charcoal is reduced, the drying speed and finished product quality are improved, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of drying machines, and discloses a low-breakage-rate semi-coke drying machine which comprises a drying machine body, machine doors are arranged on the left side and the right side of the front end of the drying machine body respectively, a control panel is fixedly connected to the outer wall of the front end of the machine door on the right side, and a plurality of connecting plates are fixedly connected to the opposite sides of the rear ends of the machine doors on the two sides respectively. Grooves are formed in the left side and the right side of the front end of the drying machine body correspondingly, electric push rods are fixedly connected to the inner walls of the grooves in the two sides correspondingly, and the electric push rods on the two sides are connected with a machine door through transmission assemblies correspondingly. According to the semi-coke drying device, the integrity and stability of the device are protected through the buffer assembly, the breakage rate of semi-coke is reduced, the effect of improving the quality of finished products is achieved, through cooperation of the motor, the rotating shaft, the containing plate and the partition plate, the semi-coke can rotate, the drying speed of the semi-coke is increased, and the effect of improving the production efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of drying machines, in particular to a blue charcoal drying machine with a low crushing rate. Background Art

[0002] Lignite dryer is a kind of equipment specially used for drying lignite, which is a fuel raw material usually used for heating and combustion in industrial production. However, lignite usually needs to be dried from collection to sale to reduce its water content, improve calorific value and combustion efficiency.

[0003] After searching, the announcement number CN219995728U is a kind of low-breakage rate semi-coke dryer, "including a semi-coke drying device, the upper end of which is equipped with a drying device liner, and the upper end of which is provided with a first hole; a dryer temperature controller is installed next to the dryer time control button, so after the user places the semi-coke, he lifts the semi-coke placement bucket along the U-shaped handle and puts it back into the first hole, and then the user picks up the dryer top plate and covers it back on the top of the drying device liner. At this time, the user turns on the semi-coke dryer switch, and the semi-coke dryer switch will start the semi-coke drying device, and adjusts the drying temperature and time of the drying device liner by rotating the dryer time control button and the dryer temperature controller. After the adjustment is completed, the semi-coke inside the semi-coke placement bucket can be dried."

[0004] Based on the above patent, the temperature and time of the drying of the inner tank of the drying device are adjusted by rotating the dryer time control knob and the dryer temperature controller. After the adjustment is completed, the lignite in the lignite placement barrel can be dried. However, when the device is in use, it only reduces the drying breakage rate of the lignite by adjusting the drying temperature, which may not be effective. During the drying process, the lignite is easily impacted and vibrated, resulting in the breakage of the lignite, affecting the quality of the finished product. In addition, the drying uniformity of the lignite is poor, resulting in some carbon blocks being over-dried and some carbon blocks still having a high water content, thereby reducing production efficiency.

[0005] To this end, in view of the fact that the existing lignite dryer is prone to vibration during the drying process of the lignite, which causes the lignite to break, affects the quality of the finished product, and has poor drying uniformity, reducing the drying efficiency, a lignite dryer that solves the above problems is needed. Utility Model Content

[0006] In order to solve the problems in the prior art that the lignite dryer is prone to vibration during the drying process, which leads to the breakage of the lignite, affects the quality of the finished product, and has poor drying uniformity and reduces the drying efficiency, the present application provides a device that can protect the integrity and stability of the equipment through a buffer component, thereby reducing the breakage rate of the lignite, and through the cooperation of a motor, a rotating shaft, a placement plate and a partition, the lignite can be rotated, thereby increasing the drying speed of the lignite and achieving the effect of improving production efficiency.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A low-crushing-rate semi-coke dryer comprises a dryer body, wherein machine doors are arranged on both left and right sides of the front end of the dryer body, a control panel is fixedly connected to the front end outer wall of the machine door on the right side, a plurality of connecting plates are fixedly connected to the rear ends of the machine doors on both sides opposite to each other, grooves are arranged on both left and right sides of the front end of the dryer body, electric push rods are fixedly connected to the inner walls of the grooves on both sides, the electric push rods on both sides are connected to the machine doors through transmission components, buffer grooves are fixedly connected to the left and right sides of the top end of the dryer body, and the buffer grooves on both sides are connected to a support frame through a buffer component.

[0009] As a further improvement of the utility model, the transmission assembly includes a toothed plate fixedly connected to the ends of the telescopic rods of the electric push rods on both sides and a gear rotatably connected to the inner walls of the connecting plates on both sides, the outer walls of the opposite ends of the toothed plates on both sides are meshed and connected to the outer walls of the gears on both sides, and the outer walls of the toothed plates on both sides are slidably connected to the inner walls of the grooves.

[0010] As a further improvement of the present invention, the buffer assembly includes connecting columns fixedly connected to the left and right sides of the bottom end of the support frame, the outer walls of the connecting columns are arranged on the inner walls of the buffer groove, and the support frame is connected to the dryer body through a spring.

[0011] As a further improvement of the utility model, the top ends of the springs on both sides are fixedly connected to the left and right sides of the bottom end of the support frame, and the ends of the springs on both sides away from the support frame are fixedly connected to the left and right sides of the dryer body and located at the top ends of the buffer grooves on both sides.

[0012] As a further improvement of the utility model, the outer walls of the springs on both sides are arranged on the outer walls of the connecting columns on both sides, and the bottom inner walls of the buffer grooves on both sides are fixedly connected with buffer pads.

[0013] As a further improvement of the utility model, a motor is fixedly connected to the middle of the top end of the support frame, the driving end of the motor passes through the support frame and is fixedly connected to a rotating shaft, and the end of the rotating shaft away from the motor is rotatably connected to the bottom inner wall of the dryer body.

[0014] As a further improvement of the utility model, the outer wall of the rotating shaft is fixedly connected with a plurality of placement plates, the top outer wall of the placement plate is fixedly connected with a plurality of partitions, and the outer wall of the placement plate and the partition at one end away from the rotating shaft is rotatably connected to the inner wall of the dryer body.

[0015] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0016] 1. In the utility model, when the dryer body is drying the blue charcoal, some driving power sources will vibrate, and the electric source is supported by the support frame, and then the external impact force is absorbed and released by the spring, which is converted into elastic deformation energy, thereby reducing the impact of the external impact on the equipment. At the same time, the connecting column enters the buffer groove due to vibration, increasing the buffer space of the impact force, and the connecting column contacts the buffer pad, which absorbs and disperses the impact force through the soft material and design characteristics of the buffer pad, plays a certain elastic supporting role, protects the integrity and stability of the equipment, thereby reducing the breakage rate of the blue charcoal and achieving the effect of improving the quality of the finished product.

[0017] 2. In the utility model, the semi-coke is placed in a placement tray, dispersed by partitions, and the driving motor drives the rotating shaft, the placement tray and the partitions to rotate, so that the semi-coke can rotate, thereby increasing the drying speed and achieving the effect of improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a low-crushing-rate blue charcoal drying machine proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of a partition of a low-crushing rate blue charcoal drying machine proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of a groove of a blue charcoal dryer with a low breakage rate proposed by the utility model.

[0021] Legend:

[0022] 1. Dryer body; 2. Buffer tank; 3. Buffer pad; 4. Support frame; 5. Spring; 6. Connecting column; 7. Motor; 8. Rotating shaft; 9. Placement plate; 10. Partition; 11. Groove; 12. Electric push rod; 13. Tooth plate; 14. Machine door; 15. Control panel; 16. Connecting plate; 17. Gear. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0026] In the description of this application, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0027] In addition, if the terms "horizontal" or "vertical" appear in the description of this application, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0028] In the description of the present application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two elements.

[0029] Embodiment 1: A low-crushing-rate semi-coke dryer, comprising a dryer body 1, with machine doors 14 arranged on both left and right sides of the front end of the dryer body 1, a control panel 15 fixedly connected to the front end outer wall of the right machine door 14, a plurality of connecting plates 16 fixedly connected to the opposite sides of the rear ends of the machine doors 14 on both sides, grooves 11 arranged on both left and right sides of the front end of the dryer body 1, electric push rods 12 fixedly connected to the inner walls of the grooves 11 on both sides, buffer grooves 2 fixedly connected to the left and right sides of the top of the dryer body 1, a supporting frame 4 arranged on the top of the dryer body 1, wherein the telescopic rod ends of the electric push rods 12 on both sides are fixedly connected to tooth plates 13 and the inner walls of the connecting plates 16 on both sides are rotatably connected to gears 17, the outer walls of the opposite ends of the tooth plates 13 on both sides are meshedly connected to the outer walls of the gears 17 on both sides, and the outer walls of the tooth plates 13 on both sides are slidably connected to the inner walls of the grooves 11;

[0030] Furthermore, the control panel 15 is used to control the driving of the electric push rod 12, so that the electric push rod 12 drives the tooth plate 13 to move forward and backward, and the groove 11 limits the tooth plate 13. The tooth plate 13 and the gear 17 are engaged, and the gear 17 rotates to drive the connecting plate 16 and the machine doors 14 on both sides to rotate and open to the left and right, thereby realizing the automatic opening and closing effect of the machine door 14.

[0031] Embodiment 2: Wherein, connecting columns 6 are fixedly connected to the left and right sides of the bottom end of the support frame 4, and the outer walls of the connecting columns 6 are arranged on the inner walls of the buffer groove 2. The support frame 4 is connected to the dryer body 1 through springs 5, and the top ends of the springs 5 ​​on both sides are fixedly connected to the left and right sides of the bottom end of the support frame 4. One end of the springs 5 ​​on both sides away from the support frame 4 is fixedly connected to the left and right sides of the dryer body 1 and the top ends of the buffer grooves 2 on both sides. The outer walls of the springs 5 ​​on both sides are arranged on the outer walls of the connecting columns 6 on both sides, and the bottom inner walls of the buffer grooves 2 on both sides are fixedly connected with buffer pads 3;

[0032] Furthermore, the electric source equipment is fixedly supported by the support frame 4, and the external impact force is absorbed and released by the spring 5, which is converted into elastic deformation energy, thereby reducing the impact of the external impact on the equipment. At the same time, the connecting column 6 enters the buffer groove 2 due to vibration, thereby increasing the buffering space of the impact force. The connecting column 6 contacts the buffer pad 3, and the soft material and design characteristics of the buffer pad 3 absorb and disperse the impact force, thereby playing a certain elastic supporting role, protecting the integrity and stability of the equipment, thereby reducing the breakage rate of the lignite.

[0033] Figure 1 and Figure 2As shown, a motor 7 is fixedly connected to the middle of the top of the support frame 4, and the driving end of the motor 7 passes through the support frame 4 and is fixedly connected to a rotating shaft 8. The end of the rotating shaft 8 away from the motor 7 is rotatably connected to the inner wall of the bottom end of the dryer body 1, and the outer wall of the rotating shaft 8 is fixedly connected to a plurality of placement plates 9, and the outer wall of the top of the placement plate 9 is fixedly connected to a plurality of partitions 10, and the outer wall of the end of the placement plate 9 and the partition 10 away from the rotating shaft 8 is rotatably connected to the inner wall of the dryer body 1;

[0034] Furthermore, the lignite is placed on a placement tray 9 and dispersedly placed through partitions 10. The motor 7 is used as an electric source to drive the rotating shaft 8, the placement tray 9, the partitions 10 and the lignite to rotate together, so that the lignite rotates and the drying speed of the lignite is accelerated.

[0035] Working principle: First, the control panel 15 controls the electric push rod 12 to drive the tooth plate 13 to move, the tooth plate 13 and the gear 17 are meshed, and the gear 17 drives the connecting plate 16 and the machine doors 14 on both sides to rotate and open to both sides, so that the machine door 14 can open and close automatically. Then, the semi-coke is placed on the placement tray 9, and the semi-coke can be dispersed through the partition 10 to avoid stacking and uneven drying. Then, the electric push rod 12 is driven again to close the machine door 14, so that the dryer body 1 dries the semi-coke. At the same time, the driving motor 7 drives the rotating shaft 8, the placement tray 9, the partition 10 and The semi-coke rotates together to accelerate the drying of the semi-coke. At the same time, the motor 7 will generate vibration when being driven. The support frame 4 fixes the motor 7, and the spring 5 absorbs and releases the external impact force, converting it into elastic deformation energy, thereby reducing the impact of external impact on the equipment. At the same time, the connecting column 6 enters the buffer groove 2 due to the vibration, and the buffer space of the impact force is increased. The connecting column 6 contacts the buffer pad 3, and the soft material and design characteristics of the buffer pad 3 absorb and disperse the impact force, which plays a certain elastic supporting role, protects the integrity and stability of the equipment, and thus reduces the breakage rate of the semi-coke.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A low crushing rate blue charcoal dryer, comprising a dryer body (1), characterized in that: The front end of the dryer body (1) is provided with machine doors (14) on both sides, the front end outer wall of the right machine door (14) is fixedly connected to a control panel (15), and the rear ends of the machine doors (14) on both sides are fixedly connected to a plurality of connecting plates (16) on opposite sides, the front end of the dryer body (1) is provided with grooves (11) on both sides, the inner walls of the grooves (11) on both sides are fixedly connected to electric push rods (12), and the electric push rods (12) on both sides are connected to the machine door (14) through transmission components, and the top of the dryer body (1) is fixedly connected to buffer grooves (2) on both sides, and the buffer grooves (2) on both sides are connected to the support frame (4) through buffer components.

2. A low-breakage-rate blue charcoal drying machine according to claim 1, characterized in that: The transmission assembly comprises a toothed plate (13) fixedly connected to the telescopic rod ends of the electric push rods (12) on both sides, and a gear (17) rotatably connected to the inner walls of the connecting plates (16) on both sides, the outer walls of the opposite ends of the toothed plates (13) on both sides are meshedly connected to the outer walls of the gears (17) on both sides, and the outer walls of the toothed plates (13) on both sides are slidably connected to the inner walls of the grooves (11).

3. The low-breakage-rate blue charcoal drying machine according to claim 1, characterized in that: The buffer assembly comprises connecting columns (6) fixedly connected to both left and right sides of the bottom end of the support frame (4); the outer walls of the connecting columns (6) are arranged on the inner walls of the buffer groove (2); and the support frame (4) is connected to the dryer body (1) via a spring (5).

4. A low-breakage-rate blue charcoal drying machine according to claim 3, characterized in that: The top ends of the springs (5) on both sides are fixedly connected to the left and right sides of the bottom end of the support frame (4), and the ends of the springs (5) on both sides away from the support frame (4) are fixedly connected to the left and right sides of the dryer body (1) and are located at the top ends of the buffer grooves (2) on both sides.

5. A low-breakage-rate blue charcoal drying machine according to claim 4, characterized in that: The outer walls of the springs (5) on both sides are arranged on the outer walls of the connecting columns (6) on both sides, and the inner walls of the bottom ends of the buffer grooves (2) on both sides are fixedly connected with buffer pads (3).

6. The low-breakage-rate blue charcoal drying machine according to claim 1, characterized in that: A motor (7) is fixedly connected to the middle of the top end of the support frame (4); a driving end of the motor (7) passes through the support frame (4) and is fixedly connected to a rotating shaft (8); an end of the rotating shaft (8) away from the motor (7) is rotatably connected to the inner wall of the bottom end of the dryer body (1).

7. A low-breakage-rate blue charcoal drying machine according to claim 6, characterized in that: The outer wall of the rotating shaft (8) is fixedly connected to a plurality of placement plates (9), the top outer wall of the placement plate (9) is fixedly connected to a plurality of partitions (10), and the outer walls of the placement plates (9) and the partitions (10) at one end away from the rotating shaft (8) are rotatably connected to the inner wall of the dryer body (1).

Citation Information

Patent Citations

  • Semi-coke drying machine with low breakage rate

    CN219995728U