Full-automatic rapid detection device for bottle caps

Abstract

The utility model provides a full-automatic rapid detection device for bottle caps, which relates to the field of bottle cap detection, and is characterized in that the front end of a driving cylinder is connected with a pushing plate through a connecting assembly and an inserting rod, uniformly arranged contact assemblies are adhered and fixed at the front end of the pushing plate, and two sides of the contact assemblies made of flexible rubber materials are of inclined structures. When the bottle cap has defects, the contact assembly is in flexible contact with the outside of the bottle body, abrasion of the outside of the bottle body is avoided, meanwhile, the two sides of the contact assembly are of inclined structures, the contact assembly can be located at different heights, the bottle body and the bottle cap are pushed to move, the bottle cap is prevented from toppling over, and after the contact assembly is stressed, the elastic assembly can be compressed. By means of elasticity, the strength in contact with the bottle is eliminated, and the problems that when a common bottle cap full-automatic rapid detection device pushes the beverage bottle to move, the beverage bottle is prone to toppling over, and even the outer portion of the beverage bottle is scratched are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of bottle cap detection, in particular to a full-automatic rapid detection device for bottle caps. Background Art

[0002] After the bottle cap is installed on the beverage bottle, it is necessary to inspect the bottle cap for deformation, roundness, flash, black spots, dirt, missing materials and other appearance defects. When inspecting, a fully automatic rapid inspection device is needed. The fully automatic rapid inspection device has high precision, high efficiency and stability that cannot be achieved by manual inspection, and can work continuously for 24 hours. The automatic inspection equipment uses CCD industrial cameras to replace most manual inspections. The common bottle cap fully automatic rapid inspection devices on the market need to push the beverage bottle and the bottle cap out together when defects are detected in the bottle cap. When pushing the beverage bottle to move, it is easy to cause the beverage bottle to tip over, and even cause scratches on the outside of the beverage bottle. When the beverage bottle and the bottle cap are moving on the conveyor belt, they are prone to misalignment and cannot be centered, which will affect the detection accuracy later. Summary of the invention

[0003] The disclosed embodiment relates to a fully automatic rapid detection device for bottle caps. During detection, two contact plates are in symmetrical state and contact with the bottle body. After contacting the bottle body, the guide plate compresses the spring. The two contact plates push the bottle body and the bottle cap to a central position by virtue of the different forces, which facilitates central transportation. When the bottle cap is detected, it can be aligned with the CCD industrial camera to avoid affecting the detection accuracy.

[0004] According to a first aspect of the present disclosure, a fully automatic rapid detection device for bottle caps is provided, which specifically includes: a detection device; a conveyor belt is provided at the front end of the detection device, a controller is installed at the bottom of the detection device, a pre-inspection component is installed on the right side of the detection device, the pre-inspection component is connected to the controller through a line, the pre-inspection component and the bottle cap are at the same height, a CCD industrial camera is installed above the detection device, the CCD industrial camera is connected to the controller through a line, a display component is installed on the side of the detection device, a drive cylinder is installed inside the detection device, an auxiliary structure is fixed at both ends of the right side of the detection device by bolts, and the two auxiliary structures are symmetrically arranged, the front end of the drive cylinder is connected to the push plate through a connecting component and a plug rod, and the front end of the push plate is bonded and fixed with evenly arranged contact components, and the contact components made of flexible rubber material are inclined structures on both sides; the auxiliary structure is connected to the guide plate through a plug-in structure and a control plate, the guide plate is fixedly connected to the contact plate through a kit, the contact plate made of plastic material is inclined, and the two contact plates are symmetrically arranged.

[0005] In at least some embodiments, a connecting component is fixed to the telescopic end of the driving cylinder, and two round rod-shaped plug rods are fixed to the top of the connecting component; a rear part is provided at the rear of the pushing plate, and a bottom groove is provided at the bottom of the pushing plate and the rear part, and the connecting component and the plug rod are inserted into the bottom of the bottom groove; an outer part with a triangular structure is respectively bonded to both sides of the contact component, the outer part is fixedly connected to the elastic component, and the outer end of the elastic component is in sliding contact with the pushing plate.

[0006] In at least some embodiments, a guide member with a wedge-shaped structure at the top is fixed inside the auxiliary structure of each U-shaped structure, a plug-in structure of the U-shaped structure is inserted into the interior of the auxiliary structure, and the guide member is inserted into the interior of the plug-in structure; a guide plate of a T-shaped structure is welded and fixed to the top of the plug-in structure, a guide plate and an inner rod structure are inserted through the interior of the guide plate, and both can be freely pulled and pulled inside the guide plate, the inner rod structure is fixed inside the guide plate, a spring is sleeved on the outside of the inner rod structure, and the spring is in contact with the guide plate; the inner end of the guide plate is sleeved with a kit, a positioning rod is fixed at the middle position of the inner top of the kit, and the positioning rod is inserted inside the top of the guide plate.

[0007] The utility model provides a fully automatic rapid detection device for bottle caps, which has the following beneficial effects:

[0008] During inspection, the two contact plates are in symmetrical contact with the bottle body. After contacting the bottle body, the guide plate compresses the spring. The two contact plates push the bottle body and the bottle cap to the center position due to different forces, which is convenient for centering transportation. When the bottle cap is inspected, it can be aligned with the CCD industrial camera to avoid affecting the inspection accuracy.

[0009] When a defect in the bottle cap is detected, the CCD industrial camera transmits the information to the controller, which controls the operation of the drive cylinder, controls the push plate and the contact component to move together, and the contact component is in flexible contact with the outside of the bottle body to avoid wear on the outside of the bottle body. At the same time, the two sides of the contact component are inclined structures, so that it can be at different heights, and push the bottle body and the bottle cap to move at the same time to avoid the bottle cap from tipping over. At the same time, after the contact component is subjected to force, the elastic component can be compressed to eliminate the contact bottle force with the help of elasticity. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0011] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0012] In the attached picture:

[0013] Figure 1 A three-dimensional structural schematic diagram of the present application is shown;

[0014] Figure 2 The exploded three-dimensional structure diagram of the present application is shown;

[0015] Figure 3 A schematic diagram of the exploded three-dimensional structure of the present application is shown;

[0016] Figure 4 A schematic diagram of the three-dimensional structure of the detection device of the present application is shown;

[0017] Figure 5 A schematic diagram of the exploded bottom view of the driving cylinder of the present application is shown;

[0018] Figure 6 The schematic diagram of the exploded three-dimensional structure of the auxiliary structure of the present application is shown;

[0019] Reference numerals list

[0020] 1. Detection device; 101. Pre-inspection component; 102. CCD industrial camera; 103. Display component; 104. Controller;

[0021] 2. Driving cylinder; 201. Connecting assembly; 202. Inserting rod; 203. Pushing plate; 204. Rear member; 205. Bottom groove; 206. Contact assembly; 207. External member; 208. Elastic assembly;

[0022] 3. Auxiliary structure; 301. Guide member; 302. Plug-in structure; 303. Control board; 304. Guide plate; 305. Inner rod structure; 306. Kit; 307. Positioning rod; 308. Contact plate. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figures 1 to 6 :

[0025] The utility model proposes a fully automatic rapid detection device for bottle caps, comprising: a detection device 1; a conveyor belt is arranged at the front end of the detection device 1, a material discharge port is arranged at the front end of the detection device 1, the material discharge port is located at the side of the conveyor belt, a controller 104 is installed at the bottom of the detection device 1, a pre-inspection component 101 is installed at the right side of the detection device 1, the side of the bottle cap is pre-inspected, the pre-inspection component 101 is connected to the controller 104 through a line, the pre-inspection component 101 and the bottle cap are at the same height, a CCD industrial camera 102 is installed above the detection device 1, the CCD industrial camera 102 is connected to the controller 104 through a line, and detection information can be transmitted to the controller 104, a display component 103 is installed at the side of the detection device 1, a driving cylinder 2 is installed inside the detection device 1, the driving cylinder 2 is connected to the controller 104 through a line, the outer end of the driving cylinder 2 is aligned with the material discharge port, and the right side of the detection device 1 An auxiliary structure 3 is fixed to both ends of the side by bolts, and the two auxiliary structures 3 are symmetrically arranged. The front end of the driving cylinder 2 is connected to the pushing plate 203 through the connecting component 201 and the insert rod 202. The front end of the pushing plate 203 is bonded and fixed with evenly arranged contact components 206. The contact components 206 made of flexible rubber material have inclined structures on both sides, which can flexibly contact with the bottle body and control the central movement of the bottle body to avoid the bottle body from tipping over when being pushed out; the auxiliary structure 3 is connected to the guide plate 304 through the plug-in structure 302 and the control board 303, and the guide plate 304 is fixedly connected to the contact plate 308 through the kit 306. The contact plate 308 made of plastic material is inclined, and the two contact plates 308 are symmetrically arranged, so that the contact plate 308 contacts the conveyed bottle body, pushes the bottle body to move in the center, and drives the bottle cap to align with the CCD industrial camera 102, thereby improving the detection accuracy.

[0026] In the present disclosure, Figure 2 and Figure 5 As shown, a connecting component 201 is fixed to the telescopic end of the driving cylinder 2, and two round rod-shaped plug rods 202 are fixed to the top of the connecting component 201 to improve the connection accuracy with the pushing plate 203; a rear piece 204 is provided at the rear of the pushing plate 203, and a bottom groove 205 is provided at the bottom of the pushing plate 203 and the rear piece 204, and the connecting component 201 and the plug rod 202 are inserted into the bottom groove 205; an outer piece 207 with a triangular structure is respectively bonded to both sides of the contact component 206 to assist in supporting the contact component 206, and the outer piece 207 is fixedly connected to the elastic component 208, and the outer end of the elastic component 208 is in sliding contact with the pushing plate 203, and the impact force generated by the contact is eliminated by means of elasticity.

[0027] In the present disclosure, Figure 3 and Figure 6As shown, a guide member 301 with a wedge-shaped top is fixed inside each auxiliary structure 3 of a U-shaped structure, which controls the guided insertion of the plug-in structure 302. The plug-in structure 302 of a U-shaped structure is inserted inside the auxiliary structure 3, and the guide member 301 is inserted inside the plug-in structure 302 to support the use of the plug-in structure 302; a guide plate 304 of a T-shaped structure is welded and fixed on the top of the plug-in structure 302, and a guide plate 304 and an inner rod structure 305 are inserted through the inside of the guide plate 304, so that the guide plate 304 and the inner rod structure 305 are guided to move, and both can be freely pulled inside the guide plate 304, and the inner rod structure 305 is fixed inside the guide plate 304, and a spring is sleeved on the outside of the inner rod structure 305, which contacts the guide plate 304 and is reset by elastic control of the contact plate 308; a set 306 is sleeved on the inner end of the guide plate 304, and a positioning rod 307 is fixed at the middle position of the inner top of the set 306, and the positioning rod 307 is inserted inside the top of the guide plate 304 to improve the positioning connection effect.

[0028] Embodiment 2, based on embodiment 1, as Figure 5 As shown, if the contact component 206 is used many times and becomes more worn or damaged, the push plate 203 can be directly pulled up to disengage the connecting component 201 and the insertion rod 202 from the bottom groove 205, so that the push plate 203 can drive the contact component 206 and the elastic component 208 to be easily disassembled for replacement or repair.

[0029] The working principle of this embodiment is as follows: first, the push plate 203 is controlled to be positioned and installed, and then the plug-in structure 302 is controlled to be inserted into the interior of the auxiliary structure 3, so that the guide member 301 controls the plug-in structure 302 to be positioned and installed, and then the beverage bottle assembled with the bottle body and the bottle cap is placed on the conveyor belt by means of a tool, and the conveyor belt controls the movement of the bottle cap and the bottle body. While moving, the bottle body contacts the two contact plates 308, and the contact plates 308 use their own structure and the elasticity of the spring to push the bottle body to move, control the central displacement of the bottle body, and make the bottle cap and the CCD industrial camera 102 in the same direction. Online, when the bottle cap moves to the position of the pre-inspection component 101, the bottle cap can be pre-inspected. When the bottle cap and the bottle body move to the bottom of the CCD industrial camera 102, the CCD industrial camera 102 detects the bottle cap. If a defect is detected in the bottle cap, the CCD industrial camera 102 transmits the information to the controller 104. The controller 104 controls the operation of the drive cylinder 2, controls the displacement of the push plate 203 and the contact component 206, and the contact component 206 flexibly contacts the bottle body, and at the same time pushes the bottle body to move in a vertical state, and is discharged through the discharge port to prevent the bottle body from tipping over.

[0030] In this article, there are a few points to note:

[0031] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0032] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0033] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. Bottle cap full-automatic rapid detection device, characterized in that: include: A detection device (1); a conveyor belt is provided at the front end of the detection device (1); a controller (104) is installed at the bottom of the detection device (1); a pre-inspection component (101) is installed on the right side of the detection device (1); the pre-inspection component (101) is connected to the controller (104) via a line; the pre-inspection component (101) and the bottle cap are at the same height; a CCD industrial camera (102) is installed above the detection device (1); the CCD industrial camera (102) is connected to the controller (104) via a line; a display component (103) is installed on the side of the detection device (1); a driving cylinder (2) is installed inside the detection device (1); and both ends of the right side of the detection device (1) are respectively fixed by bolts. There is an auxiliary structure (3), and the two auxiliary structures (3) are symmetrically arranged. The front end of the driving cylinder (2) is connected to the push plate (203) through a connecting component (201) and a plug rod (202), and the front end of the push plate (203) is bonded and fixed with evenly arranged contact components (206), and the two sides of the contact components (206) made of flexible rubber material are inclined structures; the auxiliary structure (3) is connected to the guide plate (304) through a plug-in structure (302) and a control plate (303), and the guide plate (304) is fixedly connected to the contact plate (308) through a kit (306), and the contact plate (308) made of plastic material is inclined. The two contact plates (308) are symmetrically arranged.

2. The bottle cap full-automatic rapid detection device according to claim 1 is characterized in that: A connecting assembly (201) is fixed to the telescopic end of the driving cylinder (2), and two plugging rods (202) of round rod-shaped structures are fixed to the top end of the connecting assembly (201).

3. The bottle cap full-automatic rapid detection device according to claim 2 is characterized in that: A rear piece (204) is provided at the rear of the push plate (203), a bottom groove (205) is provided at the bottom of the push plate (203) and the rear piece (204), and a connecting component (201) and an insertion rod (202) are inserted into the bottom groove (205).

4. The bottle cap full-automatic rapid detection device according to claim 3 is characterized in that: An outer component (207) with a triangular structure is bonded to both sides of the contact component (206), the outer component (207) is fixedly connected to the elastic component (208), and the outer end of the elastic component (208) is in sliding contact with the push plate (203).

5. The bottle cap full-automatic rapid detection device according to claim 4 is characterized in that: A guide member (301) having a wedge-shaped top end is fixed inside the auxiliary structure (3) of each U-shaped structure, a plug-in structure (302) of a U-shaped structure is inserted into the auxiliary structure (3), and the guide member (301) is inserted into the plug-in structure (302).

6. The fully automatic rapid detection device for bottle caps according to claim 5, characterized in that: A guide plate (304) of a T-shaped structure is welded and fixed to the top of the plug-in structure (302), and a guide plate (304) and an inner rod structure (305) are inserted through the guide plate (304). The two can be freely pulled inside the guide plate (304), and the inner rod structure (305) is fixed inside the guide plate (304). A spring is sleeved on the outside of the inner rod structure (305), and the spring is in contact with the guide plate (304).

7. The bottle cap full-automatic rapid detection device according to claim 6, characterized in that: The inner end of the guide plate (304) is sleeved with a sleeve (306), and a positioning rod (307) is fixed at the middle position of the inner top of the sleeve (306), and the positioning rod (307) is inserted into the inner top of the guide plate (304).

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