Pipeline production monitoring device
By designing a pipeline production monitoring device, the reciprocating rotation of the giant bearing seat and adjustment ring, the ring array setting of the camera and the lighting mechanism, the problems of low detection efficiency and high leakage detection rate in the prior art are solved, and the entire outer wall of the pipeline is realized Direction and no blind spot detection significantly improves the comprehensiveness and accuracy of the detection.
Patent Information
- Application Number
- CN202420926223.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the production process of existing pipelines, pipeline quality inspection relies on manual visual inspection or simple automation equipment, resulting in low detection efficiency, high missed inspection rate, and the inability to achieve comprehensive and accurate detection without dead corners. Especially when identifying pipeline surface defects, it is difficult to achieve full Detection of orientation and no blind spots.
A pipeline production monitoring device is designed, including a giant bearing seat, adjustment ring, camera mechanism, lighting mechanism, drive mechanism and telescopic mechanism. Through the reciprocating rotation of the adjustment ring and the movement of the oblique block, the camera can ensure that the camera can fully equip the outer wall of the pipeline. , camera operation without dead angles, and through the coordination of limit blocks and electromagnetic locks, height adjustment and accurate positioning detection can be achieved.
It realizes all-round and blind spot detection of the outer wall of the pipeline, significantly improves the comprehensiveness and accuracy of defect identification, enhances the versatility and practicality of the device, and adapts to pipelines of different specifications and discharge locations.
Smart Images
Figure CN222364930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monitoring devices for pipeline production, in particular to a pipeline production monitoring device. Background Art
[0002] As we all know, in the current pipeline production process, the quality inspection of the pipeline after production mainly relies on manual visual inspection or some simple automated equipment, which has problems such as low detection efficiency, high missed detection rate, high subjectivity, and inability to monitor in real time. Especially in identifying surface defects of pipelines, due to the complex shape and long length of pipelines, manual inspection is difficult to achieve all-round and accurate inspection without blind spots, and the labor intensity is high and time-consuming. When the existing camera device for pipeline production monitors the pipeline, the monitoring blind spot is large and it cannot fully identify whether the production status around the outer wall of the pipeline is of qualified quality. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content
[0003] To solve the above technical problems, the utility model provides a pipeline production monitoring device, comprising a support plate and a giant bearing seat, the giant bearing seat is provided with an adjusting ring, the adjusting ring is provided with a camera mechanism and a lighting mechanism, the outer side of the adjusting ring is provided with an adjusting gear, the bottom end of the giant bearing seat is provided with an adjusting plate, the adjusting plate is provided with a driving mechanism, the output end of the driving mechanism is provided with an output gear, the output gear is meshed and connected with the adjusting gear, a guide mechanism is provided between the support plate and the adjusting plate, an adjusting box and a telescopic mechanism are provided at the top of the adjusting plate, an adjusting groove is provided at the top of the adjusting box, an inclined plate is provided between the adjusting groove and the adjusting plate, an inclined block is provided between the output end of the telescopic mechanism and the adjusting groove, a limiting groove is provided at one end of the adjusting groove, an iron plate and a limiting block are provided on the limiting groove, the limiting block is connected to the inclined plate, and an electromagnetic lock is provided on the limiting block.
[0004] The utility model discloses a pipeline production monitoring device, wherein the guide mechanism comprises a guide column and a guide rod, wherein the guide column is installed at the top end of the support plate, the guide rod is installed at the bottom end of the adjustment plate, an opening is provided at the top end of the guide column, and the guide rod passes through the opening.
[0005] The utility model discloses a pipeline production monitoring device, wherein the guide mechanisms are provided in plurality and arranged in an array.
[0006] The utility model provides a pipeline production monitoring device, wherein the camera mechanism comprises a camera, the camera is installed on the inner wall and one end of the adjustment ring, and a plurality of cameras are provided and arranged in a ring array.
[0007] The utility model provides a pipeline production monitoring device, wherein the camera installed at one end of the adjusting ring is tilted.
[0008] The utility model provides a pipeline production monitoring device, wherein the lighting mechanism comprises a lighting lamp, and the lighting lamp is installed on the inner wall and one end of the adjustment ring, and a plurality of the lighting lamps are provided and arranged in a circular array.
[0009] The utility model provides a pipeline production monitoring device, wherein the telescopic mechanism is an electric telescopic rod.
[0010] The utility model provides a pipeline production monitoring device, wherein the driving mechanism is a servo motor.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the pipeline production monitoring device, the adjusting ring and the driving mechanism linked thereto can reciprocate the adjusting ring on the giant bearing seat at a certain angle through the reciprocating rotation of the output gear and the adjusting gear. This design ensures that the camera mechanism can perform all-round and blind-angle camera operations on the outer wall of the pipeline, completely solving the problem of detection blind spots caused by limited viewing angles in traditional methods, and significantly improving the comprehensiveness and accuracy of defect identification;
[0012] By controlling the telescopic mechanism to adjust the position of the inclined block, the inclined plate is pushed to move in the adjusting groove, driving the giant bearing seat and the adjusting ring to adjust up and down. At the same time, the coordinated use of the limit block, electromagnetic lock and limit groove ensures the stable locking of the inclined plate position and avoids detection deviations caused by changes in the pipeline position. This highly adjustable and precisely positioned design enables the device to flexibly adapt to pipelines of different specifications and different discharge positions, significantly enhancing the versatility and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;
[0014] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;
[0015] Figure 3 This is a half-section view of the structure of the utility model;
[0016] Figure 4 It is a left half-section view of the structure of the utility model.
[0017] In the figure: 1. Support plate; 2. Giant bearing seat; 3. Adjustment ring; 4. Adjustment gear; 5. Adjustment plate; 6. Driving mechanism; 7. Output gear; 8. Adjustment box; 9. Telescopic mechanism; 10. Inclined plate; 11. Inclined block; 12. Iron plate; 13. Limit block; 14. Electromagnetic lock; 15. Guide column; 16. Guide rod; 17. Camera; 18. Lighting lamp. DETAILED DESCRIPTION
[0018] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0019] like Figures 1 to 4 As shown, a pipeline production monitoring device of the utility model comprises a support plate 1 and a giant bearing seat 2, an adjusting ring 3 is provided on the giant bearing seat 2, a camera mechanism and a lighting mechanism are provided on the adjusting ring 3, an adjusting gear 4 is provided on the outer side of the adjusting ring 3, an adjusting plate 5 is provided at the bottom end of the giant bearing seat 2, a driving mechanism 6 is provided on the adjusting plate 5, an output gear 7 is provided at the output end of the driving mechanism 6, and the output gear 7 is meshed and connected with the adjusting gear 4, a guiding mechanism is provided between the support plate 1 and the adjusting plate 5, an adjusting box 8 and a telescopic mechanism 9 are provided at the top of the adjusting plate 5, an adjusting slot is provided at the top of the adjusting box 8, and a An inclined plate 10, an inclined block 11 is provided between the output end of the telescopic mechanism 9 and the adjusting groove, a limiting groove is provided at one end of the adjusting groove, an iron plate 12 and a limiting block 13 are provided on the limiting groove, the limiting block 13 is connected to the inclined plate 10, and an electromagnetic lock 14 is provided on the limiting block 13. In this embodiment, the adjusting ring 3 and the driving mechanism 6 linked thereto can reciprocate the adjusting ring 3 on the giant bearing seat 2 at a certain angle through the reciprocating rotation of the output gear 7 and the adjusting gear 4. This design ensures that the camera mechanism can perform all-round and dead-angle video recording of the outer wall of the pipeline, which completely solves the problem of detection blind spots caused by limited viewing angle in traditional methods, and significantly improves the comprehensiveness and accuracy of defect identification.
[0020] The utility model provides a pipeline production monitoring device, wherein the guide mechanism comprises a guide column 15 and a guide rod 16, wherein the guide column 15 is mounted on the top end of the support plate 1, and the guide rod 16 is mounted on the bottom end of the adjustment plate 5, and an opening is provided on the top end of the guide column 15, through which the guide rod 16 passes. By passing the guide rod 16 through the opening of the guide column 15, the adjustment plate 5 can drive the guide rod 16 to move, and the guide rod 16 can move linearly in the opening, so that the adjustment plate 5 can move linearly stably.
[0021] The utility model provides a pipeline production monitoring device, wherein the guide mechanisms are provided in a plurality and arranged in an array, and the plurality of guide mechanisms arranged in an array are used to perform replacement guide lifting and movement, so that the giant bearing seat 2 can be lifted and moved more stably.
[0022] The utility model provides a pipeline production monitoring device, wherein the camera mechanism includes a camera 17, and the camera 17 is installed on the inner wall and one end of the adjusting ring 3. The camera 17 is provided with a plurality of cameras and arranged in a circular array. The camera 17 is installed on the inner wall of the adjusting ring 3, so that the camera 17 can take a picture of the pipeline at the center position of the adjusting ring 3 to observe whether the outer surface of the pipeline is normal. The camera 17 is also installed at one end of the adjusting ring 3, so as to facilitate the observation and monitoring of the subsequent work of the pipeline.
[0023] The utility model provides a pipeline production monitoring device, wherein the camera 17 installed at one end of the adjusting ring 3 is tilted. By tilting the camera 17 installed at one end of the adjusting ring 3, it is convenient to observe whether personnel are performing post-processing on the pipeline.
[0024] The utility model provides a pipeline production monitoring device, wherein the lighting mechanism includes a lighting lamp 18, wherein the lighting lamp 18 is installed on the inner wall and one end of the adjusting ring 3, wherein the lighting lamp 18 is provided in plurality and arranged in a circular array, and the lighting lamp 18 can illuminate the pipeline passing through the center position of the adjusting ring 3, so that the camera 17 can normally photograph the pipeline, and the lighting lamp 18 is installed on the inner wall and one end of the adjusting rod, so that the camera 17 can photograph the outer wall of the pipeline and the subsequent direction of the pipeline.
[0025] In the pipeline production monitoring device of the utility model, the telescopic mechanism 9 is an electric telescopic rod, which has the characteristics of high precision and low power consumption, so that the movement accuracy of the inclined block 11 can be adjusted with high precision.
[0026] The utility model provides a pipeline production monitoring device, wherein the driving mechanism 6 is a servo motor, which has the characteristic of high rotation accuracy, so that the rotation accuracy of the output gear 7 can be adjusted with high accuracy, which is convenient for high-precision rotation adjustment of the angle of the gear 4, and has a beneficial effect.
[0027] The utility model discloses a pipeline production monitoring device, which, when working, is placed near the pipeline production and discharging equipment. The produced pipeline directly passes through the center position of the adjusting ring 3 when discharging. The produced pipeline is photographed by a camera mechanism, and then an external appearance recognition system is used to identify whether the pipeline has defects, so as to facilitate the later repair and treatment by personnel. The pipeline is illuminated by a lighting mechanism, so that it is convenient for the camera mechanism to normally perform a camera operation on the outer wall of the pipeline. The external appearance recognition system is a common intelligent recognition system in the prior art, such as deep learning, image analysis and other intelligent recognition technologies, which are not described in detail in this structure. At the same time, the output end of the driving mechanism 6 is controlled to reciprocate and rotate the output gear 7, so that the output gear 7 can drive the adjusting gear 4 to reciprocate, so that the adjusting ring 3 can stably reciprocate and rotate at an angle on the giant bearing seat 2, which can reduce the blind spots of the pipeline photographed by the camera mechanism, and can perform camera recognition operations on the outer wall of the pipeline without blind spots. In order to locate the discharge pipe at the center position of the adjusting ring 3, it is necessary to adjust the height of the giant bearing seat 2. At this time, the inclined block 11 is moved by controlling the output end of the telescopic mechanism 9. The inclined block 11 moves linearly in the adjusting groove. The inclined block 11 contacts and pushes the inclined part of the inclined plate 10. The inclined plate 10 moves upward in the adjusting groove, so that the adjusting plate 5 drives the giant bearing seat 2 to move upward. The guiding mechanism can make the adjusting plate 5 move linearly more stably, so that the pipe passes through the center position of the adjusting ring 3. The limit block 13 is located in the limit groove, which can prevent the inclined plate 10 from leaving the adjusting groove. The electromagnetic lock 14 of the limit block 13 is controlled. The electromagnetic lock 14 absorbs the iron plate 12 in the limit groove, so that the inclined plate 10 is fixed. The inclined block 11 supports the inclined plate 10 and the electromagnetic lock 14 absorbs the iron plate 12, so that the inclined plate 10 can be stably and reliably fixed, so that the pipe passes stably through the center position of the adjusting ring 3, which is convenient for the camera mechanism to normally shoot the outer wall of the pipe.
[0028] The utility model provides a pipeline production monitoring device, and its installation method, connection method or setting method are all common mechanical methods, and can be implemented as long as it can achieve its beneficial effects; technicians in this industry only need to install and operate it according to the accompanying instruction manual.
[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A pipeline production monitoring device, comprising a support plate (1) and a giant bearing seat (2), characterized in that: The giant bearing seat (2) is provided with an adjustment ring (3), the adjustment ring (3) is provided with a camera mechanism and a lighting mechanism, the outer side of the adjustment ring (3) is provided with an adjustment gear (4), the bottom end of the giant bearing seat (2) is provided with an adjustment plate (5), the adjustment plate (5) is provided with a driving mechanism (6), the output end of the driving mechanism (6) is provided with an output gear (7), the output gear (7) is meshed and connected with the adjustment gear (4), a guide mechanism is provided between the support plate (1) and the adjustment plate (5), the An adjusting box (8) and a telescopic mechanism (9) are provided at the top of the adjusting plate (5); an adjusting slot is provided at the top of the adjusting box (8); an inclined plate (10) is provided between the adjusting slot and the adjusting plate (5); an inclined block (11) is provided between the output end of the telescopic mechanism (9) and the adjusting slot; a limiting slot is provided at one end of the adjusting slot; an iron plate (12) and a limiting block (13) are provided on the limiting slot; the limiting block (13) is connected to the inclined plate (10); and an electromagnetic lock (14) is provided on the limiting block (13).
2. A pipeline production monitoring device according to claim 1, characterized in that: The guide mechanism comprises a guide column (15) and a guide rod (16); the guide column (15) is mounted on the top end of the support plate (1); the guide rod (16) is mounted on the bottom end of the adjustment plate (5); an opening is provided at the top end of the guide column (15); and the guide rod (16) passes through the opening.
3. A pipeline production monitoring device according to claim 2, characterized in that: The guide mechanisms are provided in plurality and arranged in an array.
4. A pipeline production monitoring device according to claim 3, characterized in that: The camera mechanism comprises a camera (17), and the camera (17) is mounted on the inner wall and one end of the adjustment ring (3). The camera (17) is provided in plurality and arranged in a ring array.
5. A pipeline production monitoring device according to claim 4, characterized in that: The camera (17) installed at one end of the adjustment ring (3) is arranged to be tilted.
6. A pipeline production monitoring device according to claim 5, characterized in that: The lighting mechanism comprises a lighting lamp (18), which is mounted on the inner wall and one end of the adjustment ring (3). A plurality of the lighting lamps (18) are arranged in a circular array.
7. A pipeline production monitoring device according to claim 6, characterized in that: The telescopic mechanism (9) is an electric telescopic rod.
8. A pipeline production monitoring device according to claim 7, characterized in that: The driving mechanism (6) is a servo motor.