Noise testing tool

Through the design of the noise test tooling, micromotor noise is automatically detected using microphones and positioning connectors, solving the problems of low efficiency and high subjectivity of traditional manual detection, and achieving more efficient and accurate abnormal sound recognition.

CN222365068UActive Publication Date: 2025-01-17MINZHUO ELECTRIC CO LTD
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Patent Information

Application Number
CN202420924049.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-17
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Traditional micromotor antonal detection relies on manual listening and knowledge, and is inefficient and has a great influence on experience and subjective judgment, making it difficult to accurately identify antonal failure.

Method used

Design a noise testing tool, including a test platform, motor fixture, microphone and positioning connector, collects the sound information of the motor through the microphone, and performs noise detection through the control system. The positioning connector can adjust the position of the microphone to find the best acquisition point.

Benefits of technology

It realizes automated noise detection, improves detection efficiency and accuracy, reduces dependence on the experience of detectors, and can flexibly adjust the position of the microphone for easy sound acquisition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a noise test tool, which comprises a test platform. A motor clamp; the motor clamp is mounted on the test platform, and an electronic connector is arranged on the motor clamp; the electronic connector is used for being in plug-in fit with a connector of a motor for electrical connection. The testing assembly comprises a testing clamp, a microphone and a positioning connecting piece, one end of the positioning connecting piece is connected to the testing platform, the other end of the positioning connecting piece is provided with the testing clamp, the testing clamp is used for clamping the microphone so that the microphone can correspond to the motor on the motor clamp, and the positioning connecting piece is used for adjusting the angle and the position of the testing clamp. According to the noise testing tool, the sound in the starting and running processes of the motor can be collected through the microphone, so that the noise detection of the motor can be carried out.
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Description

Technical Field

[0001] The utility model relates to the field of motor testing, in particular to a noise testing tool. Background Art

[0002] Micromotors are widely used electric motors and play an important role in the fields of household appliances, aerospace, automobile manufacturing, medical equipment, etc. However, due to quality control problems in the manufacturing process or wear and tear caused by long-term operation, micromotors may have abnormal noise failures, which will affect the normal operation of the machine or even cause damage. Therefore, the detection and identification of abnormal noise in micromotors is an important issue in modern industrial production. Traditional abnormal noise detection methods mainly rely on manual hearing recognition, which is not only inefficient, but also the results are greatly affected by the experience and subjective judgment of the inspectors. Utility Model Content

[0003] In order to overcome at least one of the defects of the prior art described above, the utility model provides a noise testing tool, which can collect the sound during the startup and operation of the motor through a microphone to perform noise detection on the motor.

[0004] The technical solution adopted by the utility model to solve the problem is:

[0005] A noise testing tool, comprising:

[0006] Test platform;

[0007] A motor fixture; the motor fixture is installed on the test platform, and an electronic connector is provided on the motor fixture; the electronic connector is used to be plugged in with the connector of the motor to be electrically connected;

[0008] The test assembly includes a test fixture, a microphone and a positioning connector, one end of the positioning connector is connected to the test platform, and the other end of the positioning connector is provided with the test fixture, the test fixture is used to clamp the microphone so that the microphone corresponds to the motor on the motor fixture, and the positioning connector is used to adjust the angle and position of the test fixture.

[0009] Furthermore, the positioning connector includes a positioning seat and a universal positioning hose, the positioning seat is fixedly connected to the test platform; one end of the universal positioning hose is connected to the positioning seat, and the other end of the universal positioning hose is connected to the test fixture.

[0010] Furthermore, the test fixture includes a clamping seat and two clamping arms, the bottom end of the clamping seat is provided with an insertion hole; the universal positioning hose is inserted into the insertion hole; the two clamping arms are arranged at intervals at the top end of the clamping seat and are spaced to form a clamping interval.

[0011] Furthermore, a clamping recess is provided at the bottom end of the clamping arm, and the clamping recesses of the two clamping arms are arranged opposite to each other and form the clamping interval.

[0012] Furthermore, a locking hole is provided at the top end of the clamping arm, wherein the locking hole of one of the clamping arms is used to pass a connecting piece, and the connecting piece is used to be connected to the locking hole of another clamping arm so that the interval between the two clamping arms is adjustable.

[0013] Furthermore, the motor clamp includes a clamping base, the top of the clamping base is provided with two insertion ports, and a circuit board is provided inside the clamping base; two side walls of the insertion port are respectively provided with two conductive sheets, and the two conductive sheets form the electronic connectors; the conductive sheets are electrically connected to the circuit board.

[0014] Furthermore, the conductive sheet is a metal spring sheet, and the metal spring sheet is provided with a protrusion protruding inwards.

[0015] Furthermore, the speaker is a microphone.

[0016] In summary, the utility model has the following technical effects:

[0017] 1. The clamped microphone on the test fixture corresponds to the motor on the test platform. When the motor is working, the microphone can receive the sound of the motor starting and working. The microphone can transmit the collected sound information to the control system of the test platform, and the control system can recognize the sound information to perform noise detection of the motor.

[0018] 2. Since the test fixture is connected to the test platform with a positioning connector, and the positioning connector can adjust the angle and position of the test fixture, that is, the position of the microphone clamped by the test fixture can be adjusted according to the position of the motor, such as up and down position adjustment or left and right position adjustment, or rotation for angle adjustment, allowing the microphone to be flexibly positioned at any position around the motor, making it easy to find the best sound collection point. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the noise testing tooling of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the test fixture of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the motor fixture of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the motor to be tested of the utility model.

[0023] Among them, the meanings of the figure numbers are as follows: 10, test platform; 20, motor fixture; 21, insertion port; 22, conductive sheet; 31, positioning seat; 32, universal positioning hose; 40, test fixture; 41, clamping seat; 42, clamping arm; 421, locking hole; 43, clamping interval; 50, microphone; 60, motor; 61, motor connector. DETAILED DESCRIPTION

[0024] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0027] See also Figure 1-Figure 4 The utility model discloses a noise test tool, including a test platform 10, a motor fixture 20 and a test assembly, wherein the motor fixture 20 and the test assembly are both mounted on the test platform 10. An electronic connector is provided on the motor fixture 20, and when assembling the motor 60 to be tested, the connector 61 of the motor can be inserted into the electronic connector of the motor fixture 20, and the connector 61 of the motor is electrically connected to the electronic connector of the motor fixture 20, so that the circuit of the motor 60 can be turned on.

[0028] The specific test assembly includes a test fixture 40, a microphone 50 and a positioning connector. One end of the positioning connector is connected to the test platform 10, and the other end of the positioning connector is provided with a test fixture 40. The test fixture 40 can clamp the microphone 50 so that the microphone 50 corresponds to the motor 60 on the motor fixture 20. The positioning connector can adjust the angle and position of the test fixture 40.

[0029] On the basis of the above structure, when using the noise test fixture of the utility model, the connector 61 of the motor can be inserted into the electronic connector of the motor fixture 20 on the test platform 10, the motor 60 can be electrically connected to the electronic connector of the motor fixture 20, and the circuit of the motor fixture 20 can be guided to the test circuit of the test platform 10. In addition, the clamping microphone 50 on the test fixture 40 corresponds to the motor 60 on the test platform 10. When the motor 60 is working, the microphone 50 can receive the sound of the motor 60 starting and working. The microphone 50 can transmit the collected sound information to the control system of the test platform 10, and the control system can recognize the sound information to perform noise detection of the motor 60.

[0030] In addition, since the test fixture 40 is connected to the test platform 10 by a positioning connector, and the positioning connector can adjust the angle and position of the test fixture 40, that is, the position of the microphone 50 clamped by the test fixture 40 can be adjusted according to the position of the motor 60, such as up and down position adjustment or left and right position adjustment, or rotation for angle adjustment, the microphone 50 is allowed to be flexibly positioned at any position around the motor 60, making it convenient to find the best sound collection point.

[0031] It should be noted that the control system on the test platform 10 can be a control computer, which can compare the sound information received from the microphone 50 with the sound information built into the system. The test process of the control system is a prior art, and its specific structure and test principle do not belong to the technical content to be protected by this application, and will not be described in detail here.

[0032] Furthermore, the positioning connector in this embodiment includes a positioning seat 31 and a universal positioning hose 32. The positioning seat 31 is fixed to the test platform 10, and one end of the universal positioning hose 32 is connected to the positioning seat 31, and the other end of the universal positioning hose 32 is connected to the test fixture 40. Specifically, the universal positioning hose 32 can be selected as a universal hose structure in the prior art. Universal hoses, such as flexible hoses, telescopic hoses, etc., are flexible pipes composed of an inner metal sleeve, a stainless steel wire mesh layer, and an outer PVC plastic or PU coating. They have flexible bending properties and high tensile strength, and can support the test fixture 40 and adjust the angle and position of the test fixture 40. When adjusting, the operator can rotate, stretch or bend the universal positioning hose 32 according to the position to be tested.

[0033] Of course, the positioning connector can also be formed by combining a telescopic sleeve with a rotating connector.

[0034] Furthermore, the above-mentioned test fixture 40 includes a clamping seat 41 and two clamping arms 42, and the bottom end of the clamping seat 41 is provided with an insertion hole, so that when the universal positioning hose 32 is assembled with the test fixture 40, the universal positioning hose 32 can be inserted into the insertion hole, and the two clamping arms 42 are arranged at intervals at the top of the clamping seat 41 and are spaced to form a clamping gap 43. The above-mentioned microphone 50 can be clamped in the clamping gap 43 of the two clamping arms 42 to realize the disassembly and assembly of the microphone 50.

[0035] More specifically, a clamping recess is provided at the bottom end of the clamping arm 42, and the clamping recesses of the two clamping arms 42 are arranged opposite to each other and form a clamping gap 43. The two clamping arms 42 are arranged correspondingly, so that the two clamping recesses can form a clamping gap 43 for the universal positioning hose 32 to pass through.

[0036] In order to further improve the clamping stability, a locking hole 421 can be provided at the top of the clamping arm 42, and the locking hole 421 of one clamping arm 42 is used to pass through a connector, and the connector is used to connect to the locking hole 421 of another clamping arm 42 so that the interval between the two clamping arms 42 can be adjusted. Specifically, after the microphone 50 is clamped in the clamping interval 43, the locking member in one locking hole 421 can be passed through and locked to the other locking hole 421, so that the two clamping arms 42 are locked, and the clamping stability is better. The above-mentioned connector can be a bolt, and the locking hole 421 is a threaded hole. The tail of the bolt can be screwed to the threaded hole, and the clamping tightness of the two clamping arms 42 can be adjusted by turning the bolt.

[0037] Furthermore, the motor clamp 20 includes a clamping base, two insertion ports 21 are provided at the top of the clamping base, and a circuit board is provided inside the clamping base; two side walls of the insertion port 21 are respectively provided with two conductive sheets 22, and the two conductive sheets 22 form electronic connectors; the conductive sheets 22 are electrically connected to the circuit board, so that when the connector 61 of the motor is inserted, the connector of the motor 60 can be correspondingly inserted between the two conductive sheets 22 of the clamping base to achieve electrical connection, so that the working circuit of the motor 60 can be connected to the circuit of the circuit board of the clamping base.

[0038] Furthermore, the conductive sheet 22 is a metal spring sheet, and the metal spring sheet is provided with a protrusion protruding inwardly. The protrusion structure protruding inwardly can abut against the connector 61 of the motor to achieve tight assembly of the electrical connection structure, and the electrical connection structure is more stable.

[0039] Furthermore, the microphone 50 is a microphone, and the sound is collected by the microphone.

[0040] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.

Claims

1. A noise testing tool, characterized in that: include, Test platform; A motor fixture; the motor fixture is installed on the test platform, and an electronic connector is provided on the motor fixture; the electronic connector is used to be plugged in with the connector of the motor to be electrically connected; The test assembly includes a test fixture, a microphone and a positioning connector, one end of the positioning connector is connected to the test platform, and the other end of the positioning connector is provided with the test fixture, the test fixture is used to clamp the microphone so that the microphone corresponds to the motor on the motor fixture, and the positioning connector is used to adjust the angle and position of the test fixture.

2. The noise testing tool according to claim 1, characterized in that: The positioning connector includes a positioning seat and a universal positioning hose, wherein the positioning seat is fixedly connected to the test platform; one end of the universal positioning hose is connected to the positioning seat, and the other end of the universal positioning hose is connected to the test fixture.

3. The noise testing tool according to claim 2, characterized in that: The test fixture comprises a clamping seat and two clamping arms, the bottom end of the clamping seat is provided with an insertion hole; the universal positioning hose is inserted into the insertion hole; the two clamping arms are arranged at intervals at the top end of the clamping seat and are spaced to form a clamping interval.

4. The noise testing tool according to claim 3, characterized in that: A clamping recess is provided at the bottom end of the clamping arm, and the clamping recesses of the two clamping arms are arranged opposite to each other and form the clamping interval.

5. The noise testing tool according to claim 4, characterized in that: The top end of the clamping arm is provided with a locking hole, wherein the locking hole of one of the clamping arms is used to pass a connecting piece, and the connecting piece is used to be connected to the locking hole of another clamping arm so that the interval between the two clamping arms is adjustable.

6. The noise testing tool according to any one of claims 1 to 5, characterized in that: The motor clamp includes a clamping base, the top of the clamping base is provided with two insertion ports, and a circuit board is provided inside the clamping base; two side walls of the insertion port are respectively provided with two conductive sheets, and the two conductive sheets form the electronic connectors; the conductive sheets are electrically connected to the circuit board.

7. The noise testing tool according to claim 6, characterized in that: The conductive sheet is a metal spring sheet, and the metal spring sheet is provided with a convex point protruding inwards.

8. The noise testing tool according to any one of claims 1 to 5, characterized in that: The speaker is a microphone.