Dough processing guide structure
By designing the dough processing guide structure and using the forward and reverse switching of the umbrella wheel drive and the reverse gear, the spiral direction of the long strips of dough is aligned, which solves the problems of dough sticking and uneven stacking in traditional line-noodle production, and improves production Efficiency and dough consistency.
Patent Information
- Application Number
- CN202420175821.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-24
AI Technical Summary
In traditional line and surface production processes, dough strips are prone to stick together after semi-automated machinery production, requiring a lot of manual separation and difficult to be neatly stacked.
A dough processing guide structure is designed, including a support frame, a load-bearing component, a reverse gear, a forward and reverse switching assembly and a power assembly. The drive motor drives the load-bearing assembly to rotate, and the umbrella wheel drive and the reverse gear are used for forward and reverse switching. , to realize the uniform spiral direction of the dough strips.
It effectively solves the problem of long dough sticks and uneven stacking after production, reduces the time and labor intensity of manual separation and stacking, and allows the dough to be neatly placed in the basin to facilitate subsequent operations.
Smart Images
Figure CN222366946U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of noodle production, in particular to a dough processing guide structure. Background Art
[0002] The process of making vermicelli is very complicated. It takes 20 steps such as kneading and rolling, and nearly 10 hours to turn flour into thin noodles. Traditionally, vermicelli has been made by hand, but in order to cope with the current market, the kneading and rolling processes have begun to be semi-automated by machinery. However, the long strips of dough produced will pile up into a ball, which makes it easy for the long strips of dough to stick together, and it takes a lot of manpower to separate them. Utility Model Content
[0003] The utility model aims to provide a dough processing guide structure, which can guide the produced dough strips and align them in a spiral direction, so as to facilitate the subsequent manual operation.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dough processing guide structure, comprising a support frame, a bearing assembly, a reverse gear, a forward and reverse switching assembly for controlling the gear position of the reverse gear, and a power assembly for driving the bearing assembly to rotate, wherein the power assembly is located at the rear side of the support frame, a sliding assembly is fixed to the upper surface of the support frame, a support plate is fixed to the upper surface of the sliding assembly, a stepless speed regulator is fixed to the front end of the support plate, the reverse gear is fixed to the rear side of the stepless speed regulator, an output shaft at one end of the stepless speed regulator is transmission-connected to the output shaft of the reverse gear, and an output shaft at the other end of the stepless speed regulator is transmission-connected to the output shaft of the reverse gear. The gear shifter is connected to the transmission device of the present invention by a transmission mechanism, and a square groove is fixed on the rear side of the reverse gear, and a first rotating shaft is rotatably fixed to the bottom of the square groove through a first bearing, a first umbrella wheel is fixed on the first rotating shaft, and a second rotating shaft is rotatably fixed to the side wall of the square groove through a second bearing, and a second umbrella wheel meshing with the first umbrella wheel is fixed on the second rotating shaft, one end of the second rotating shaft passes through the side wall of the square groove and is transmission connected to the input end of the reverse gear, a bearing assembly is fixed on the upper surface of the first rotating shaft, the forward and reverse switching assembly is located on the right side of the support plate, and the output end of the forward and reverse switching assembly is connected to the gear switch of the reverse gear.
[0005] Furthermore, the bearing assembly includes a T-shaped bearing seat, the T-shaped bearing seat is fixed on the first rotating shaft, and a carrying plate is fixed on the upper end of the T-shaped bearing seat.
[0006] Furthermore, the forward and reverse switching assembly includes a fixed bracket, a telescopic cylinder is fixed on the upper end of the fixed bracket, and an output end of the telescopic cylinder passes through the fixed bracket and is fixedly connected to the gear switch of the reverse gear through an L-shaped fixing plate.
[0007] Furthermore, the power assembly includes a driving motor, a U-shaped frame, a first pulley and a second pulley, the output shaft of the driving motor is fixed with the first pulley, the U-shaped frame is mounted on the upper end of the driving motor, a long shaft is fixed on the U-shaped frame through a third bearing, one end of the long shaft is fixed with the second pulley, the first pulley and the second pulley are connected by a first belt transmission, and the other end of the long shaft is fixed with a roller capable of driving the carrier plate to rotate, and the roller is located on the lower surface of the carrier plate.
[0008] Furthermore, the sliding assembly includes a fixed seat and a sliding rod, the fixed seat is fixed to the left and right sides of the support frame, the sliding rod is fixed to the upper surface of the fixed seat, and a sliding block capable of sliding on the sliding rod is fixed to the lower surface of the support plate.
[0009] Furthermore, the rolling assembly includes a connecting shaft and a rack, the rack is fixed on the supporting frame and is located between the fixed seats, a third pulley is fixed to one end of the connecting shaft, a gear meshing with the rack is fixed to the other end of the connecting shaft, a fourth pulley is fixed to the output shaft at the other end of the stepless speed regulator, and the fourth pulley and the third pulley are connected by a second belt transmission.
[0010] Furthermore, a fifth pulley is fixed to an output shaft at one end of the stepless speed regulator, a sixth pulley is fixed to an output shaft of the reverse gear, and the fifth pulley is connected to the sixth pulley via a third belt transmission.
[0011] Furthermore, sensors are fixed to both the front and rear ends of the side of the support frame.
[0012] Furthermore, universal wheels are fixed at the end corners of the lower surface of the support frame.
[0013] The beneficial effects of the utility model are as follows: the utility model provides power through a driving motor to drive the long-axis roller to rotate, the roller drives the bearing assembly to rotate through friction, the bearing assembly drives the first rotating shaft to rotate, the first rotating shaft drives the second rotating shaft to rotate through the first umbrella wheel and the second umbrella wheel transmission, and in the forward and reverse switching assembly, the telescopic cylinder is driven to operate, which can drive the switch of the reverse gear to shift gears, and the control support plate can move forward or backward, so as to guide the long strips of dough produced, so that the dough can be spirally aligned in the basin in the spiral direction, so that the dough can be neatly arranged in the basin for subsequent processes such as stringing noodles. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the mechanism of the utility model;
[0015] Figure 2 A schematic diagram of the structure of the upper loading plate of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the sliding component and the rolling component in the utility model;
[0017] Figure 4 Schematic diagram of the first umbrella wheel and the second umbrella wheel core.
[0018] Among them: 1. Support frame, 2. Reverse gear, 3. Rolling assembly, 31. Connecting shaft, 32. Rack, 33. Third pulley, 34. Fourth pulley, 35. Second belt, 36. Gear, 4. Forward and reverse switching assembly, 41. Fixed bracket, 42. Telescopic cylinder, 43. L-shaped fixed plate, 44. Shift switch, 5. Sliding assembly, 51. Fixed seat, 52. Sliding rod, 53. Sliding block, 61. T-shaped carrier, 62. Carrier, 7 , power assembly, 71, drive motor, 72, U-shaped frame, 73, first pulley, 74, second pulley, 75, long shaft, 76, roller, 77, first belt, 8, support plate, 9, square groove, 10, stepless speed regulator, 11, first rotating shaft, 12, first umbrella wheel, 13, second rotating shaft, 14, second umbrella wheel, 15, fifth pulley, 16, sixth pulley, 17, third belt, 18, sensor, 19, universal wheel. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings.
[0020] See also Figures 1 to 4The utility model provides an embodiment: a dough processing guide structure, comprising a support frame 1, a bearing assembly, a reverse gear 2, a forward and reverse switching assembly 4 for controlling the gear position of the reverse gear 2, and a power assembly 7 for driving the bearing assembly to rotate, wherein the power assembly 7 is located at the rear side of the support frame 1, a sliding assembly 5 is fixed to the upper surface of the support frame 1, a support plate 8 is fixed to the upper surface of the sliding assembly 5, a stepless speed regulator 10 is fixed to the front end of the support plate 8, the reverse gear 2 is fixed to the rear side of the stepless speed regulator 10, an output shaft at one end of the stepless speed regulator 10 is transmission-connected with the output shaft of the reverse gear 2, and the output shaft at the other end of the stepless speed regulator 10 is transmission-connected with the rolling assembly 3 A square groove 9 is fixed on the rear side of the reverse gear 2, a first rotating shaft 11 is rotatably fixed to the bottom of the square groove 9 through a first bearing, a first umbrella wheel 12 is fixed on the first rotating shaft 11, a second rotating shaft 13 is rotatably fixed to the side wall of the square groove 9 through a second bearing, a second umbrella wheel 14 engaged with the first umbrella wheel 12 is fixed on the second rotating shaft 13, one end of the second rotating shaft 13 passes through the side wall of the square groove 9 and is transmission-connected to the input end of the reverse gear 2, a bearing assembly is fixed on the upper surface of the first rotating shaft 11, the forward and reverse switching assembly 4 is located on the right side of the support plate 8, and the output end of the forward and reverse switching assembly 4 is connected to the gear switch 44 of the reverse gear 2. The model of the reverse gear 2 is a manual 110 150 horizontal foot-operated 150 reinforced reverse gear for a motorcycle tricycle. The power component 7 provides power to drive the bearing component to rotate. The bearing component can transmit power to the rolling component 3 through the first umbrella wheel 12, the second umbrella wheel 14, and the reverse gear 2 stepless speed regulator 10, and control the support plate 8 to move. The forward gear or reverse gear of the reverse gear 2 can be switched through the forward and reverse switching component 4, so that the steering direction of the output of the reverse gear 2 can be controlled, and the output speed of the stepless speed regulator 10 can be adjusted through the speed switch of the stepless speed regulator 10, so that the moving speed of the support plate 8 can be adjusted.
[0021] Please continue reading Figure 1 As shown, in one embodiment of the utility model, the bearing assembly includes a T-shaped bearing seat 61, the T-shaped bearing seat 61 is fixed on the first rotating shaft 11, and a carrier plate 62 is fixed on the upper end of the T-shaped bearing seat 61. The T-shaped bearing seat 61 can increase the stability of the bearing.
[0022] Please continue reading Figure 1As shown, in one embodiment of the utility model, the forward and reverse switching assembly 4 includes a fixed bracket 41, a telescopic cylinder 42 is fixed to the upper end of the fixed bracket 41, and the output end of the telescopic cylinder 42 passes through the fixed bracket 41 and is fixedly connected to the gear switch 44 of the reverse gear 2 through an L-shaped fixing plate 43. The output end of the telescopic cylinder 42 can drive the gear switch 44 of the reverse gear 2 to move forward or backward, so that the reverse gear 2 can switch to forward gear or reverse gear.
[0023] Please continue reading Figure 1 to Figure 2 As shown, in one embodiment of the utility model, the power assembly 7 includes a driving motor 71, a U-shaped frame 72, a first pulley 73 and a second pulley 74, the output shaft of the driving motor 71 is fixed with the first pulley 73, the U-shaped frame 72 is mounted on the upper end of the driving motor 71, a long shaft 75 is fixed on the U-shaped frame 72 through a third bearing, one end of the long shaft 75 is fixed with the second pulley 74, the first pulley 73 and the second pulley 74 are connected by a first belt 77, and the other end of the long shaft 75 is fixed with a roller 76 capable of driving the carrier 62 to rotate, and the roller 76 is located on the lower surface of the carrier 62. The driving motor 71 can transmit power to the second pulley 74 through the first belt 77, and the second pulley 74 can transmit power to the roller 76 through the long shaft 75, so that the roller 76 can drive the carrier 62 to rotate.
[0024] Please continue reading Figure 1 , Figure 3 As shown, in one embodiment of the utility model, the sliding assembly 5 includes a fixed seat 51 and a sliding rod 52, the fixed seat 51 is fixed to the left and right sides of the support frame 1, the sliding rod 52 is fixed to the upper surface of the fixed seat 51, and the sliding block 53 that can slide on the sliding rod 52 is fixed to the lower surface of the support plate 8. The sliding block 53 can move forward and backward on the sliding rod 52, and the fixed seat 51 is used to fix the sliding rod 52. At the same time, both sides of the fixed seat 51 have a certain outward inclination, so as not to affect the sliding of the sliding block 53 on the sliding rod 52.
[0025] Please continue reading Figure 1 , Figure 3As shown, in one embodiment of the utility model, the rolling assembly 3 includes a connecting shaft 31 and a rack 32, the rack 32 is fixed on the support frame 1 and is located between the fixed seats 51, a third pulley 33 is fixed to one end of the connecting shaft 31, a gear 36 meshing with the rack 32 is fixed to the other end of the connecting shaft 31, and a fourth pulley 34 is fixed to the output shaft at the other end of the stepless speed regulator 10, and the fourth pulley 34 and the third pulley 33 are connected by a second belt 35. The stepless speed regulator 10 can drive the third pulley 33 to rotate through the second belt 35, thereby driving the gear 36 to mesh with the rack 32, thereby driving the support plate 8 to move forward and backward.
[0026] Please continue reading Figure 1 As shown, in one embodiment of the utility model, a fifth pulley 15 is fixed to an output shaft at one end of the stepless speed regulator 10, a sixth pulley 16 is fixed to an output shaft of the reverse gear 2, and the fifth pulley 15 is connected to the sixth pulley 16 through a third belt 17. The output shaft of the reverse gear 2 can drive the output shaft of the stepless speed regulator 10 to rotate, thereby transmitting power to the rolling assembly 3.
[0027] Please continue reading Figure 1 to Figure 2 As shown, in one embodiment of the utility model, sensors 18 are fixed at both the front and rear ends of the side of the support frame 1. The model of the sensor 18 is a small micro-touch mechanical contact of the Chint travel switch YBLX-ME-8108 roller rocker arm limiter, and the sensors 18 at both ends can be connected to the switch of the forward and reverse switching component 4. When the sensor 18 at the front end is touched by the slider under the support plate 8, the forward and reverse switching component 4 is driven to change the gear position of the reverse gear 2 to the reverse gear. When the sensor 18 at the rear end is touched by the slider under the support plate 8, the forward and reverse switching component 4 is driven to change the gear position of the reverse gear 2 to the forward gear.
[0028] Please continue reading Figure 1 to Figure 2 As shown, in one embodiment of the utility model, a universal wheel 19 is fixed at the end corner of the lower surface of the support frame 1. The universal wheel 19 can adjust the position of the support frame 1, and can never adjust the position of the connection between the roller 76 and the support assembly, and can also facilitate the transportation of the guided dough to the position of the next process.
[0029] The utility model has the following working principle: the driving motor in the power component of the utility model provides power, so that the bearing component can be driven to rotate, and the bearing component can transmit power to the rolling component through the first umbrella wheel, the second umbrella wheel, the reverse gear, and the stepless speed regulator, so as to control the support plate to move, and the forward gear or reverse gear of the reverse gear can be switched through the forward and reverse switching component, so as to control the steering direction of the output of the reverse gear, and the output speed of the stepless speed regulator can be adjusted through the speed regulating switch of the stepless speed regulator, so as to adjust the moving speed of the support plate.
[0030] The above description is only a preferred embodiment of the present utility model and cannot be understood as a limitation of the present application. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall fall within the scope of the present utility model.
Claims
1. A dough processing guide structure, characterized in that: The invention comprises a supporting frame, a bearing assembly, a reverse gear, a forward and reverse switching assembly for controlling the gear position of the reverse gear, and a power assembly for driving the bearing assembly to rotate, wherein the power assembly is located at the rear side of the supporting frame, a sliding assembly is fixed to the upper surface of the supporting frame, a supporting plate is fixed to the upper surface of the sliding assembly, a stepless speed regulator is fixed to the front end of the supporting plate, the reverse gear is fixed to the rear side of the stepless speed regulator, an output shaft at one end of the stepless speed regulator is transmission-connected to the output shaft of the reverse gear, an output shaft at the other end of the stepless speed regulator is transmission-connected to the rolling assembly, and the reverse gear is A square groove is fixed on the rear side, a first rotating shaft is rotatably fixed to the bottom of the square groove through a first bearing, a first umbrella wheel is fixed on the first rotating shaft, a second rotating shaft is rotatably fixed to the side wall of the square groove through a second bearing, a second umbrella wheel meshing with the first umbrella wheel is fixed on the second rotating shaft, one end of the second rotating shaft passes through the side wall of the square groove and is transmission-connected to the input end of the reverse gear, a bearing assembly is fixed to the upper surface of the first rotating shaft, the forward and reverse switching assembly is located on the right side of the support plate, and the output end of the forward and reverse switching assembly is connected to the gear switch of the reverse gear.
2. A dough processing guide structure according to claim 1, characterized in that: The bearing assembly comprises a T-shaped bearing seat, the T-shaped bearing seat is fixed on the first rotating shaft, and a carrying plate is fixed on the upper end of the T-shaped bearing seat.
3. A dough processing guide structure according to claim 1, characterized in that: The forward and reverse switching assembly comprises a fixed bracket, a telescopic cylinder is fixed on the upper end of the fixed bracket, and an output end of the telescopic cylinder passes through the fixed bracket and is fixedly connected to the gear switch of the reverse gear through an L-shaped fixed plate.
4. A dough processing guide structure according to claim 2, characterized in that: The power assembly includes a driving motor, a U-shaped frame, a first pulley and a second pulley, the first pulley is fixed to the output shaft of the driving motor, the U-shaped frame is mounted on the upper end of the driving motor, a long shaft is fixed to the U-shaped frame through a third bearing, one end of the long shaft is fixed to the second pulley, the first pulley and the second pulley are connected by a first belt transmission, and the other end of the long shaft is fixed to a roller that can drive the carrier to rotate, and the roller is located on the lower surface of the carrier.
5. The dough processing guide structure according to claim 1, characterized in that: The sliding assembly includes a fixed seat and a sliding rod. The fixed seat is fixed to the left and right sides of the support frame. The sliding rod is fixed to the upper surface of the fixed seat. The sliding block that can slide on the sliding rod is fixed to the lower surface of the support plate.
6. A dough processing guide structure according to claim 5, characterized in that: The rolling assembly includes a connecting shaft and a rack, the rack is fixed on the supporting frame and is located between the fixed seats, a third pulley is fixed to one end of the connecting shaft, a gear meshing with the rack is fixed to the other end of the connecting shaft, a fourth pulley is fixed to the output shaft at the other end of the stepless speed regulator, and the fourth pulley and the third pulley are connected by a second belt transmission.
7. The dough processing guide structure according to claim 1, characterized in that: A fifth pulley is fixed to an output shaft at one end of the stepless speed regulator, a sixth pulley is fixed to an output shaft of the reverse gear, and the fifth pulley is connected to the sixth pulley through a third belt transmission.
8. The dough processing guide structure according to claim 1, characterized in that: Sensors are fixed to both the front and rear ends of the side of the support frame.
9. The dough processing guide structure according to claim 1, characterized in that: Universal wheels are fixed at the end corners of the lower surface of the support frame.