Control valve processing device
By designing spray painting components, heating components and dust removal components for valves, the problem of uneven spraying of valves in the existing technology is solved, and the integrity and efficiency of the spraying process are improved.
Patent Information
- Application Number
- CN202420212179.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The existing valve anti-corrosion treatment installation is difficult to spray paint during clamping, resulting in uneven spraying and requiring secondary spraying repair.
A control valve valve treatment device is designed, including a painting component, a heating component and a dust removal component. The painting assembly ensures the integrity of spraying through two electric lifting rods and motor-controlled rotating nozzles; the heating assembly speeds up the drying time of paint through heating rods; the dust removal assembly absorbs the dust generated by spray painting through an air suction pump.
It achieves the integrity and uniformity of the spraying process, reduces the need for secondary spraying, speeds up work efficiency, and reduces the hazards and accumulation of dust.
Smart Images

Figure CN222369428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of valve processing, in particular to a valve processing device for a control valve. Background Art
[0002] Valves are control components in pipeline fluid delivery systems. They are used to change the cross-section of the passage and the direction of medium flow. They have functions such as diversion, cut-off, throttling, check, diversion or overflow pressure relief. During the production process of valves, in order to extend the service life of the valves, anti-corrosion coatings need to be sprayed on the outside of the valves.
[0003] In Chinese patent CN202222900000.X, the utility model provides a valve production anti-corrosion treatment spraying device, which relates to the technical field of spraying devices, including an annular plate, the bottom inner wall of the annular plate and near both sides are fixed with fixed plates, the top of the fixed plate is provided with a lifting plate, the top of the fixed plate is embedded and fixed with a first motor, and the center of the lifting plate is penetrated and threaded with a first screw. In the utility model, by placing the valve on the workbench, and then pushing the clamping plate to clamp the valve through the electric push rod, the first motor drives the first screw to rotate and raise the lifting plate, when the valve is lifted between the two L-shaped plates, the L-shaped plate is driven close to the valve by the second motor, and the moving plate is driven to move by the third motor, which can make the valve detach from the workbench and make the nozzles on the bottom of the moving plate and the inner wall of the L-shaped plate spray paint on the valve surface, so that the nozzle can spray the paint evenly on the valve surface.
[0004] Existing valve anti-corrosion treatment devices are mostly to clamp the surface and spray paint for anti-corrosion. However, it is difficult to spray paint on the parts that contact with the clamp during the clamping process. After the completion, a second spraying is performed to repair it, resulting in uneven overall spraying.
[0005] Therefore, in order to solve the above problems, a control valve processing device is proposed. Utility Model Content
[0006] In order to make up for the shortcomings of the existing technology, the existing valve anti-corrosion treatment device is solved. Most of them are to clamp the surface and spray paint for anti-corrosion. However, it is difficult to spray paint on the parts in contact with the clamp during the clamping process. After the end, a second spraying is performed to repair it, resulting in uneven overall spraying.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the control valve valve processing device described in the utility model includes a paint spraying component, a heating component is arranged on the top of the paint spraying component, and a dust removal component is arranged on the bottom of the paint spraying component; the paint spraying component includes a main body base, a groove, a first electric lifting rod, a motor, a supporting slide bar, a turntable, a support rod, a first switch, a nozzle, a first gear, a second gear, and a second electric lifting rod. A groove is opened inside the main body base, and the first electric lifting rod is installed inside the groove, and the top of the first electric lifting rod is fixedly connected to the second electric lifting rod, a motor is arranged on the side of the first electric lifting rod, and the top of the motor is rotatably connected to the second gear, and one side of the second gear is meshed with the first gear, the other side of the first gear is fixedly connected to the turntable, and the bottom of the turntable is fixedly connected to the supporting slide bar, the top of the turntable is fixedly connected to the support rod, and one side of the support rod is fixedly connected to the nozzle, and the other side of the support rod is fixedly connected to the first switch.
[0008] Preferably, the turntable forms a rotating structure through the first gear, the second gear, the motor and the main base, and the first gear and the second gear are meshed with each other, the support rod is symmetrically arranged in two about the vertical center axis of the turntable, and the first switch and the nozzle are arranged at equal intervals on the support rod, the second electric lifting rod forms a lifting structure through the first electric lifting rod and the main base, and four second electric lifting rods are arranged at equal angles on the top of the first electric lifting rod.
[0009] Preferably, the heating assembly includes a cover, a power supply, a second switch, an electric wire, a buckle, and a heating rod, the top of the cover is fixedly connected to the power supply, the top of the power supply is fixedly connected to the second switch, and the side of the power supply is fixedly connected to the electric wire, the inside of the cover is fixedly connected to the buckle, and the inside of the buckle is snap-connected to the heating rod.
[0010] Preferably, three second switches are arranged at equal intervals on the top of the power supply, and the power supply and the second switches are arranged at equal intervals about the horizontal center axis of the cover, the heating rod and the buckle form a snap-fit structure, and the buckle and the heating rod are arranged at equal intervals inside the cover.
[0011] Preferably, the dust removal assembly includes a first pipeline, an air pump, and a second pipeline, one side of the first pipeline is fixedly connected to the air pump, and the other side of the air pump is fixedly connected to the second pipeline.
[0012] Preferably, the second pipeline forms a communication structure with the main body base through the vacuum pump, the first pipeline, and the bottom end of the second pipeline is connected to a cyclone tower.
[0013] The utility model is beneficial in that:
[0014] 1. The utility model is provided with a paint spraying assembly, and two electric lifting rods are provided to cooperate with each other. The first electric lifting rod can be lifted and lowered for easy placement, and the second electric lifting rod can be extended into the valve for support to ensure the integrity of the spraying. A motor is provided to control the nozzles on the two support rods to rotate and spray, so that the spraying process is more complete, and each nozzle has a separate switch control, and the number of nozzles can be selected according to valves of different sizes, thereby preventing the problem of waste of raw materials;
[0015] 2. The utility model is provided with a heating assembly, and a heating rod is provided outside the nozzle to heat the valve after spraying, which can speed up the drying time of the paint and increase the working efficiency. Each heating rod is controlled by a separate switch, and several heating rods can be selected to work according to needs to avoid energy waste. The heating rods are more convenient to disassemble, clean and replace through the snap connection;
[0016] 3. The utility model is provided with a dust removal component. By arranging an air pump and a pipe at the bottom, the dust generated by spraying paint can be sucked away to reduce harm to the human body, and the dust can be prevented from accumulating at the bottom to clean the bottom. In addition, the cover is closed on three sides and open on one side, so that the outside air flow enters the device through the open side. The dust is collected and concentratedly processed through the pipe, which can prevent the dust from splashing to the outside to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model as a whole viewed from the front;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the paint spraying assembly of the utility model;
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the heating component of the utility model;
[0021] Figure 4 It is a three-dimensional structural schematic diagram of the dust removal component of the utility model.
[0022] In the figure: 1. paint spraying assembly; 2. heating assembly; 3. dust removal assembly; 101. main body base; 102. groove; 103. first electric lifting rod; 104. motor; 105. support slide rod; 106. turntable; 107. support rod; 108. first switch; 109. nozzle; 110. first gear; 111. second gear; 112. second electric lifting rod; 201. cover; 202. power supply; 203. second switch; 204. wire; 205. buckle; 206. heating rod; 301. first pipeline; 302. vacuum pump; 303. second pipeline. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] See also Figure 1 and Figure 4 A control valve processing device is shown, comprising a paint spraying component 1, a heating component 2 is arranged on the top of the paint spraying component 1, and a dust removal component 3 is arranged on the bottom of the paint spraying component 1; a groove 102 is opened inside the main body base 101, and a first electric lifting rod 103 is installed inside the groove 102, and the top of the first electric lifting rod 103 is fixedly connected to the second electric lifting rod 112, a motor 104 is arranged on the side of the first electric lifting rod 103, and the top of the motor 104 is rotatably connected to the second gear 111, and one side of the second gear 111 is meshed with the first gear 110, and the other side of the first gear 110 is fixedly connected to a turntable 106, and the bottom of the turntable 106 is fixedly connected to a support slide rod 105, and the top of the turntable 106 is fixedly connected to the support slide rod 105. The main body 101 is fixedly connected to a support rod 107, and a nozzle 109 is fixedly connected to one side of the support rod 107, and a first switch 108 is fixedly connected to the other side of the support rod 107; the turntable 106 forms a rotating structure with the main body base 101 through the first gear 110, the second gear 111, and the motor 104, and the first gear 110 and the second gear 111 are meshed with each other, the support rod 107 is symmetrically arranged in two about the vertical center axis of the turntable 106, and the first switch 108 and the nozzle 109 are arranged at equal intervals on the support rod 107, the second electric lifting rod 112 forms a lifting structure with the main body base 101 through the first electric lifting rod 103, and four second electric lifting rods 112 are arranged at equal angles on the top of the first electric lifting rod 103.
[0026] See also Figure 3 A control valve processing device is shown, wherein a power supply 202 is fixedly connected to the top of a cover 201, and a second switch 203 is fixedly connected to the top of the power supply 202, and a wire 204 is fixedly connected to the side of the power supply 202, a buckle 205 is fixedly connected to the inside of the cover 201, and a heating rod 206 is snap-connected to the inside of the buckle 205; three second switches 203 are arranged at equal intervals on the top of the power supply 202, and the power supply 202 and the second switches 203 are arranged at equal intervals about the horizontal center axis of the cover 201, the heating rod 206 and the buckle 205 form a snap-fit structure, and the buckle 205 and the heating rod 206 are arranged at equal intervals inside the cover 201.
[0027] See also Figure 4 A control valve processing device is shown, in which a vacuum pump 302 is fixedly connected to one side of a first pipeline 301, and a second pipeline 303 is fixedly connected to the other side of the vacuum pump 302; the second pipeline 303 forms a connecting structure with the main base 101 through the vacuum pump 302, the first pipeline 301, and the bottom end of the second pipeline 303 is connected to a cyclone tower.
[0028] Working principle: first, lower the first electric lifting rod 103 and shrink the second electric lifting rod 112 to the initial state, put the valve around the second electric lifting rod 112, start the second electric lifting rod 112 to extend and retract outward to fix the valve from the inside, and then open the first switch 108 according to the size of the valve to select the number of nozzles 109 to be used. After the number of nozzles 109 is determined, turn on the spray switch for spraying, and then turn on the motor 104 to drive the turntable 106, the support rod 107 and the nozzle 109 to rotate and spray through the second gear 111 and the first gear 110. During the spraying process, turn on the heating component 2, select the number of heating rods 206 that can be used according to actual conditions, and control it to open through the second switch 203. At the same time as spraying, turn on the vacuum pump 302. The dust generated during spraying settles downward under the action of gravity, and then the dust is adsorbed into the cyclone tower through the first pipe 301 and the second pipe 303 for treatment.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A control valve processing device, characterized in that: It comprises a paint spraying assembly (1), wherein a heating assembly (2) is arranged on the top of the paint spraying assembly (1), and a dust removal assembly (3) is arranged on the bottom of the paint spraying assembly (1); The paint spraying assembly (1) comprises a main body base (101), a groove (102), a first electric lifting rod (103), a motor (104), a support sliding rod (105), a turntable (106), a support rod (107), a first switch (108), a nozzle (109), a first gear (110), a second gear (111), and a second electric lifting rod (112); the main body base (101) is provided with a groove (102) inside, the first electric lifting rod (103) is installed inside the groove (102), and the top of the first electric lifting rod (103) is fixedly connected to the second electric lifting rod (112) A motor (104) is provided on the side of the first electric lifting rod (103), and the top of the motor (104) is rotatably connected to a second gear (111), and one side of the second gear (111) is meshed with a first gear (110), the other side of the first gear (110) is fixedly connected to a turntable (106), and the bottom of the turntable (106) is fixedly connected to a support slide bar (105), the top of the turntable (106) is fixedly connected to a support rod (107), and one side of the support rod (107) is fixedly connected to a nozzle (109), and the other side of the support rod (107) is fixedly connected to a first switch (108).
2. A control valve processing device according to claim 1, characterized in that: The turntable (106) forms a rotating structure through a first gear (110), a second gear (111), a motor (104) and a main body base (101), and the first gear (110) and the second gear (111) are meshed with each other. The support rod (107) is symmetrically arranged in two with respect to the vertical center axis of the turntable (106), and the first switch (108) and the nozzle (109) are arranged at equal intervals on the support rod (107). The second electric lifting rod (112) forms a lifting structure through the first electric lifting rod (103) and the main body base (101), and four second electric lifting rods (112) are arranged at equal angles on the top of the first electric lifting rod (103).
3. A control valve processing device according to claim 1, characterized in that: The heating component (2) comprises a cover (201), a power source (202), a second switch (203), an electric wire (204), a buckle (205), and a heating rod (206); the top of the cover (201) is fixedly connected to the power source (202), the top of the power source (202) is fixedly connected to the second switch (203), and the side of the power source (202) is fixedly connected to the electric wire (204); the inside of the cover (201) is fixedly connected to the buckle (205), and the inside of the buckle (205) is snap-connected to the heating rod (206).
4. A control valve processing device according to claim 3, characterized in that: Three second switches (203) are arranged at equal intervals on the top of the power source (202), and the power source (202) and the second switches (203) are arranged at equal intervals about the horizontal center axis of the cover (201); the heating rod (206) and the buckle (205) form a snap-fit structure, and the buckle (205) and the heating rod (206) are arranged at equal intervals inside the cover (201).
5. A control valve processing device according to claim 1, characterized in that: The dust removal component (3) comprises a first pipeline (301), an air suction pump (302), and a second pipeline (303); one side of the first pipeline (301) is fixedly connected to the air suction pump (302), and the other side of the air suction pump (302) is fixedly connected to the second pipeline (303).
6. A control valve processing device according to claim 5, characterized in that: The second pipeline (303) forms a communication structure with the main body base (101) through the vacuum pump (302), the first pipeline (301), and the bottom end of the second pipeline (303) is connected to a cyclone tower.
Citation Information
Patent Citations
Anticorrosion treatment spraying device for valve production
CN218360171U