Cold-rolled wire winding device

By designing a cold-rolled wire coiling device that uses a motor-driven expansion and contraction drum mechanism and a linear drive device, the problems of poor expansion and contraction and difficult to control manual packaging in the existing equipment are solved, and automatic and efficient wire rewinding is achieved. Packaging improves the reliability and efficiency of the equipment.

CN222369945UActive Publication Date: 2025-01-21SHANNAN NANJING STEEL HELI NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421134641.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-21
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

During the use of existing cold-rolled wire coiling equipment, the expansion and shrinkage are poor and the manual packaging belt is difficult to control, resulting in inconvenient use and inefficient efficiency of the equipment.

Method used

A cold-rolled wire rewinding device is designed, which uses a motor-driven expansion and contraction drum mechanism, combined with a linear drive device and a lifting and transporting mechanism, to realize the automated coil rewinding and packaging process.

Benefits of technology

This device can realize automated wire take-up operations in cold rolling production on the basis of compact structure, improve the reliability and efficiency of equipment, and reduce the complexity of manual operations.

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Abstract

A cold-rolled wire winding device comprises a motor, a speed reducer is connected to an output shaft of the motor, a main shaft is fixedly connected to an output shaft of the speed reducer, a fixed baffle disc is fixedly connected to the main shaft, an expansion winding drum mechanism is installed in front of the fixed baffle disc and comprises an axial driving rod, and the main shaft and the output shaft of the speed reducer are hollow shafts. The driving rod is arranged in the hollow shaft in a sliding and penetrating mode, four axial beams are fixedly connected to the fixed blocking disc, mounting plates are fixedly mounted at the front ends of the axial beams, two cranks are hinged to each axial beam, mounting bases are hinged to the outer ends of the two cranks, and the four arc-shaped tiles are fixedly connected to the mounting bases on the corresponding axial beams respectively. The mounting plate is fixedly connected with a plurality of hinge seats which are distributed in a circle, each hinge seat is hinged with a stop lever, the front end of the driving rod is rotatably connected with a driving disc, the end part of the crank-arm-shaped stop lever is provided with a long hole, and the driving shaft is arranged in the long hole in a penetrating manner. The device is durable and reliable in use.
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Description

Technical Field

[0001] The utility model relates to cold-rolled steel bar production equipment, in particular to a cold-rolled wire coiling device, belonging to the technical field of machinery. Background Art

[0002] In the production of cold-rolled steel bars, a coiler (coiling device) is used when producing coils. After the steel bars are rolled into coils, they are tied with packing wires (packing tapes) and then transported out. The coilers currently used (generally with a cycloid for winding the wires one circle at a time) are generally driven by a motor, and the coiling adopts an expansion and contraction drum mechanism. The drum expands radially during coiling and contracts radially during unloading, so as to facilitate unloading of the rolled material coils. There are various mechanisms for reference in the prior art of expansion and contraction drums, such as CN105170700A. The expansion and contraction reel device is suitable for unwinding steel strips. It is also necessary to increase the design and function for winding wires. Chinese patent application No. 2018109413722 discloses a coil winding machine and a double-station winding system composed of the coil winding machine. The expansion and contraction reel relies on the conical head of the convex disc to extend into the interior of the reel to expand it. This has high requirements for the centering of the equipment manufacturing and installation. In the process of use, as the guide rail wears, the axis of the convex disc and the axis of the reel deviate or become larger, resulting in poor expansion and contraction. And the current winding machine is not easy to control during the manual threading of the strapping tape after the winding of a coil is completed. Summary of the invention

[0003] The utility model aims to overcome the above problems existing in the current cold-rolled wire taking-up equipment and provide a cold-rolled wire taking-up device.

[0004] In order to achieve the purpose of the utility model, the following technical scheme is adopted: a cold-rolled wire coiling device, including a motor, a reducer is connected to the output shaft of the motor, a main shaft is fixedly connected to the output shaft of the reducer, a fixed baffle is fixedly connected to the main shaft, and an expansion and contraction reel mechanism is installed in front of the fixed baffle, the expansion and contraction reel mechanism includes an axial driving rod, the main shaft and the output shaft of the reducer are both hollow shafts, the driving rod is slidably inserted into the hollow shaft, the rear end of the driving rod is connected to the linear driving device, four axial beams located on the same circle are fixedly connected to the fixed baffle, a mounting plate is fixedly installed at the front end of the axial beam, two cranks are hinged on each axial beam, and the two cranks are hinged on each axial beam. The outer end of the handle is hinged with a mounting seat, and four arc-shaped tiles are respectively fixedly connected to the mounting seats on the corresponding axial beams. The arc-shaped tiles are located outside the mounting plate, and the inner ends of the two cranks on each axial beam are hinged to the first connecting rod, the first connecting rod is hinged to one end of the second connecting rod, and the other end of the second connecting rod is hinged to the fixed seat, and the fixed seat is fixedly connected to the driving rod. A plurality of circularly distributed hinge seats are fixedly connected to the mounting plate, and a crank-shaped baffle rod is hinged on each hinge seat, and a driving disk is rotatably connected to the front end of the driving rod, and the driving disk is axially limited on the driving rod. A long hole is opened at the end of the crank-shaped baffle rod, and the driving shaft is inserted into the long hole, and the driving shaft is hinged to the driving disk.

[0005] Furthermore, an L-shaped threading groove is fixedly connected to the fixed baffle, the vertical side of the L-shaped threading groove is radially along the fixed disk, the horizontal side is axially forward, and the horizontal side of the L-shaped threading groove is located between two adjacent arc-shaped tiles.

[0006] Furthermore, a lifting and transporting mechanism is arranged under the expanding and contracting reel, and the lifting and transporting mechanism comprises a rail, on which a trolley driven by a motor is cooperated, and a material receiving frame is hinged on the left and right sides of the trolley respectively, and the rotating shaft at the lower part of the material receiving frame is hinged on the trolley, and the material receiving rod parallel to the rotating shaft is fixedly connected to the rotating shaft through a support rod, and a driving arm is fixedly connected to the support rod, and the action end of the driving cylinder is hinged on the driving arm, and the cylinder body is hinged on the trolley.

[0007] Furthermore, the hinge points of the two cranks on the same axial beam and the hinge points of the first connecting rod and the two cranks form a parallel four-bar linkage.

[0008] Furthermore, the linear drive device has an expansion and contraction drive cylinder.

[0009] The positive and beneficial technical effect of the utility model is that the cold-rolled wire coiling device can complete the wire winding operation in cold rolling production, has a compact structure, is durable and reliable in use, and is described in detail in conjunction with a specific implementation method. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is an overall schematic diagram of the utility model.

[0011] Figure 2 This is one of the diagrams with one tile removed.

[0012] Figure 3 This is the second diagram after removing the tiles.

[0013] Figure 4 This is an enlarged schematic diagram of the barrier lever.

[0014] Figure 5 This is an enlarged schematic diagram of the trolley. DETAILED DESCRIPTION

[0015] In order to more fully explain the implementation of the utility model, implementation examples of the utility model are provided. These implementation examples are only for the purpose of illustrating the utility model and do not limit the scope of the utility model.

[0016] The present invention is further explained in detail in conjunction with the accompanying drawings, in which the marks are: 1: motor; 2: reducer; 3: fixed baffle; 4: driving rod; 5: expansion and contraction driving cylinder; 6: arc tile; 7: mounting plate; 8: baffle; 9: trolley; 10: threading groove; 11: axial beam; 12: crank; 13: mounting seat; 14: first connecting rod; 15: second connecting rod; 16: fixed seat; 17: hinged seat; 18: long hole; 19: driving shaft; 20: driving plate; 21: rail; 22: rotating shaft; 23: bearing rod; 24: support rod; 25: driving arm; 26: driving cylinder.

[0017] In the present invention, the front is defined as the barrier rod portion and the rear is defined as the expansion and contraction driving cylinder portion. The front and rear directions are defined only for more convenient explanation and do not represent actual directions.

[0018] As shown in the accompanying drawings, a cold-rolled wire winding device includes a motor 1, a reducer 2 is connected to the output shaft of the motor 1, a main shaft is fixedly connected to the output shaft of the reducer, the main shaft is not shown in the figure, a fixed baffle 3 is fixedly connected to the main shaft, and an expansion and contraction reel mechanism is installed in front of the fixed baffle, the expansion and contraction reel mechanism includes an axial drive rod 4, the main shaft and the output shaft of the reducer are hollow shafts, the drive rod is slidably inserted into the hollow shaft, and the rear end of the drive rod is connected to a linear drive device, the linear drive device has an expansion and contraction drive cylinder 5, and a fixed baffle is fixedly connected to the main shaft. There are four axial beams 11 located on the same circle, and a mounting plate 7 is fixedly installed at the front end of the axial beam. Two cranks 12 are hinged on each axial beam, and a mounting seat 13 is hinged at the outer ends of the two cranks. Four arc tiles 6 are respectively fixedly connected to the mounting seats on the corresponding axial beams, and the arc tiles are located outside the mounting plate 7. The inner ends of the two cranks on each axial beam are hinged on the first connecting rod 14, and the first connecting rod is hinged to one end of the second connecting rod 15. The hinge point of the two cranks on the same axial beam and the hinge point of the first connecting rod and the two cranks form a parallel four-bar linkage mechanism. The other end of the second connecting rod 15 is hinged on a fixed seat 16, and the fixed seat 16 is fixedly connected to the driving rod 4. A plurality of circularly distributed hinge seats 17 are fixedly connected to the mounting plate 7, and a crank-shaped baffle rod 8 is hinged on each hinge seat. A driving disk 20 is rotatably connected to the front end of the driving rod 4, and the driving disk 20 is axially limited on the driving rod, that is, the driving disk cannot move along the length direction of the driving rod. A long hole 18 is provided at the end of the crank-shaped baffle rod, and a driving shaft 19 is inserted into the long hole, and the driving shaft 19 is hinged to the driving disk 20.

[0019] In this embodiment, an L-shaped threading groove 10 is fixedly connected to the fixed baffle plate, the vertical side of the L-shaped threading groove is along the radial direction of the fixed plate, and the horizontal side is axially forward. The horizontal side of the L-shaped threading groove is located between two adjacent arc-shaped tiles.

[0020] Like the conventional winder, the present winder is equipped with an existing cycloid.

[0021] When the reel is working, the expansion and contraction driving cylinder moves forward, the second connecting rod drives the first connecting rod to make the crank rotate around its hinge axis, the mounting seat moves radially outward, and the expansion and contraction cylinder expands radially. At the same time as the expansion and contraction cylinder expands, the driving disc moves forward and drives the baffle rod to rotate and flip around its hinge axis through the driving shaft, and the baffle rod becomes radial direction, so as to block the material in the winding process. After the winding is completed, the material roll is supported by the material supporting frame, and the expansion and contraction driving cylinder moves backward, and the second connecting rod drives the first connecting rod to make the crank rotate around its hinge axis, and the mounting seat moves radially inward, and the expansion and contraction cylinder contracts radially. At the same time as the expansion and contraction cylinder contracts radially, the driving disc moves backward and drives the baffle rod to rotate and flip around its hinge axis through the driving shaft, and the baffle rod becomes axial direction, and then the material roll is bundled through the threading groove, and the material roll is moved to the next workstation by moving the trolley along the track.

[0022] In this embodiment, a lifting and transporting mechanism is provided under the expansion and contraction reel, which includes a track 21, a motor-driven trolley 9 is provided on the track, and a material receiving frame is hinged on the left and right sides of the trolley, respectively. The rotating shaft 22 at the lower part of the material receiving frame is hinged on the trolley, and a material receiving rod 23 parallel to the rotating shaft is fixedly connected to the rotating shaft through a support rod 24, and a driving arm 25 is fixedly connected to the support rod, and the action end of the driving cylinder 26 is hinged on the driving arm, and the cylinder body is hinged on the trolley. When the driving cylinder drives the driving arm to rotate, the material receiving rod box moves upward to hold the material roll, and then the trolley moves along the track to remove the material roll.

[0023] After describing the implementation mode of the utility model in detail, people familiar with the technology can clearly understand that various changes and modifications can be made without departing from the scope and spirit of the above-mentioned patent application. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the scope of the technical solution of the utility model, and the utility model is not limited to the implementation mode of the examples given in the specification.

Claims

1. A cold-rolled wire coiling device, comprising a motor, a reducer connected to the output shaft of the motor, a main shaft fixedly connected to the output shaft of the reducer, and a fixed baffle fixedly connected to the main shaft, characterized in that: An expansion and contraction drum mechanism is installed in front of the fixed baffle, and the expansion and contraction drum mechanism includes an axial driving rod. The output shafts of the main shaft and the reducer are hollow shafts. The driving rod is slidably inserted into the hollow shaft, and the rear end of the driving rod is connected to the linear driving device. Four axial beams located on the same circle are fixedly connected to the fixed baffle, and a mounting plate is fixedly installed at the front end of the axial beam. Two cranks are hinged on each axial beam, and the outer ends of the two cranks are hinged with mounting seats. Four arc tiles are respectively fixedly connected to the mounting seats on the corresponding axial beams. The arc tiles Located outside the mounting plate, the inner ends of the two cranks on each axial beam are hinged on the first connecting rod, the first connecting rod is hinged to one end of the second connecting rod, the other end of the second connecting rod is hinged to the fixed seat, the fixed seat is fixedly connected to the driving rod, and a plurality of circularly distributed hinge seats are fixedly connected to the mounting plate, each hinge seat is hinged with a crank-shaped baffle rod, a driving disk is rotatably connected to the front end of the driving rod, the driving disk is axially limited on the driving rod, a long hole is opened at the end of the crank-shaped baffle rod, the driving shaft is penetrated through the long hole, and the driving shaft is hinged to the driving disk.

2. A cold-rolled wire coiling device according to claim 1, characterized in that: An L-shaped threading groove is also fixedly connected to the fixed baffle plate, wherein the vertical side of the L-shaped threading groove is along the radial direction of the fixed plate, and the horizontal side is axially forward, and the horizontal side of the L-shaped threading groove is located between two adjacent arc-shaped tiles.

3. The cold-rolled wire coiling device according to claim 1, characterized in that: A lifting and transporting mechanism is arranged under the expanding and contracting reel, and the lifting and transporting mechanism comprises a track, on which a trolley driven by a motor is matched, and a material receiving frame is hinged on the left and right sides of the trolley respectively, and the rotating shaft at the lower part of the material receiving frame is hinged on the trolley, and a material receiving rod parallel to the rotating shaft is fixedly connected to the rotating shaft through a support rod, and a driving arm is fixedly connected to the support rod, and the action end of the driving cylinder is hinged on the driving arm, and the cylinder body is hinged on the trolley.

4. The cold-rolled wire coiling device according to claim 1, characterized in that: The hinge points of the two cranks on the same axial beam and the hinge points of the first connecting rod and the two cranks form a parallel four-bar linkage.

5. The cold-rolled wire coiling device according to claim 1, characterized in that: The linear drive device comprises an expansion and contraction drive cylinder.

Citation Information

Patent Citations

  • Collapsible drum device

    CN105170700A