Aluminum alloy forging and pressing piece blank machining equipment
By designing an aluminum alloy forging blank processing equipment that automatically clamps and sprays oil, it solves the problem in the existing technology that the blank needs to be manually turned over to spray both sides, realizes fast and convenient spraying of aluminum alloy blanks, and improves processing efficiency.
Patent Information
- Application Number
- CN202421012262.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing aluminum alloy oil injection device requires manual flipping of the blank to spray both sides, increasing the time of the oil injection process.
An aluminum alloy forging blank processing equipment is designed. It adopts a combined structure of an oil spray platform, an electric push rod, a connecting rod, a horizontal plate and a vertical plate to realize automatic clamping and oil injection of the blank, and can spray the front side of the blank at the same time. and back.
Through automatic clamping and spraying, the blank spraying time is significantly reduced, the efficiency and convenience of the spraying process are improved, and the service life of the equipment is extended.
Smart Images
Figure CN222370260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy processing, in particular to aluminum alloy forging blank processing equipment. Background Art
[0002] Aluminum alloy forging is an important means of metal plastic processing, which mainly compresses aluminum alloy materials into the desired shape or applies compression force by applying external force. The steps of aluminum alloy forging mainly include the following stages: mold design and production, raw material preparation, forging billet heating, forging, heat treatment, trimming and processing, surface spraying, and spraying.
[0003] Aluminum alloy spraying is one of the steps in aluminum alloy forging. By spraying oily paint on the surface of aluminum alloy, a protective film is formed to play the role of corrosion resistance, oxidation resistance, weather resistance, and aesthetics. It is usually used for surface treatment of aluminum alloy doors and windows, aluminum alloy furniture, aluminum alloy shells and other products.
[0004] The current spraying device usually requires the blank to be placed on a workbench for spraying. However, this device can only process one side of the blank at a time. In order to spray the other side, the blank needs to be turned over manually, which increases the time required for the entire spraying process.
[0005] Therefore, in view of the above problems, an aluminum alloy forging blank processing equipment is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the aluminum alloy forging blank processing equipment described in the utility model comprises a support seat; an oil injection platform is fixedly connected to the top of the support seat; a slide groove is provided on the top of the oil injection platform; an electric push rod is fixedly connected to the top of the oil injection platform; a first connecting rod is fixedly connected to the output end of the electric push rod; the first connecting rod is slidably connected to the slide groove; a plurality of cross plates are fixedly connected to the middle of the first connecting rod; a vertical plate is slidably connected to the middle of the cross plate; the end of the cross plate is fixedly connected to the limit plate; an oil injection ring is fixedly connected to the top of the support seat; The interior of the oil spray ring is connected to a spray gun; the oil spray platform is located inside the spray gun; through the cooperation of the horizontal plate and the vertical plate, the position of the vertical plate on the horizontal plate can be adjusted to clamp blanks of different sizes and styles, thereby reducing the shaking of the blank during oil spraying and improving the adaptability of the device to clamp blanks of different sizes and styles; through the cooperation of the oil spray ring and the spray gun, the lubricating oil in the oil spray ring will lubricate the surface of the blank through all the spray guns, thereby increasing the lubrication area of the blank by the device, realizing simultaneous lubrication of the front and back of the blank by the device, reducing the time required for lubricating the blank and improving the convenience of lubrication of the device.
[0008] Preferably, a fixing hole is provided in the middle of the vertical plate; a support block is hinged in the fixing hole; a counterweight block is fixedly connected to the bottom of the support block; a plurality of oil drop holes are provided on the top of the support block; the oil drop holes are arranged through the counterweight block; through the cooperation of the support block and the counterweight block, the blank will first contact the support block before contacting the first connecting rod, and the support block and the counterweight block will stop rotating after rotating to contact the vertical plate, thereby completing the support of the blank, reducing the damage caused by direct contact of the blank to the first connecting rod and the vertical plate, and extending the service life of the device; by providing the oil drop holes, the lubricating oil on the surface of the support block can flow out through the oil drop holes, reducing the lubricating oil on the surface of the support block and improving the convenience of cleaning the device.
[0009] Preferably, the support block is fixed with multiple pull rods near the top of the blank; the pull rods are conical structures; by providing the pull rods, the blank will generate friction with the pull rods when it is about to slide down and stop sliding down, thereby increasing the contact area between the blank and the device, increasing the friction between the blank and the device, and increasing the stability of the blank during oil injection.
[0010] Preferably, a guide plate is fixedly connected to the top of the vertical plate; the guide plate is an arc-shaped structure; by providing the guide plate, part of the lubricating oil that is not sprayed onto the surface of the blank can be redirected by the guide plate to fall onto the surface of the blank and lubricate the blank after reaching the surface of the guide plate, thereby reducing the waste of lubricating oil by the device, reducing the pollution of the lubricating oil to the device, and enhancing the utilization rate of the lubricating oil by the device.
[0011] Preferably, a second connecting rod is fixedly connected to the bottom of the slide groove; a collecting box is fixedly connected to the bottom of the second connecting rod; the second connecting rod is located inside the oil injection ring; by providing the collecting box, the lubricating oil dripping during the oil injection process of the device will be collected by the collecting box, thereby reducing the waste of lubricating oil by the device, reducing the lubricating oil residual on the surface of the device, and improving the convenience of the device in collecting lubricating oil.
[0012] Preferably, a sponge is fixedly connected to the inside of the collection box; a plurality of oil suction holes are opened on the top of the sponge; a plurality of buffer columns are fixedly connected to the top of the sponge; by providing the cooperation of the oil suction holes and the buffer columns, the lubricating oil will contact and rub against the sponge when dripping into the inside of the collection box, thereby consuming the kinetic energy of the lubricating oil falling, reducing the possibility of the lubricating oil splashing, and enhancing the convenience of the device for collecting the lubricating oil.
[0013] Preferably, an electric fan is fixedly connected to the top of the support base; a heating wire is fixedly connected to the inside of the electric fan; through the cooperation of the electric fan and the heating wire, the hot air generated by the electric fan will preheat the device, reduce deformation and damage of the device due to temperature changes, and extend the service life of the device.
[0014] The utility model is beneficial in that:
[0015] 1. The utility model discloses an aluminum alloy forging blank processing equipment, which can clamp blanks of different sizes and styles by adjusting the position of the vertical plate on the horizontal plate through the cooperation of the horizontal plate and the vertical plate, thereby reducing the shaking of the blank during oil spraying and improving the adaptability of the device to clamp blanks of different sizes and styles. Through the cooperation of the oil spray ring and the spray gun, the lubricating oil in the oil spray ring will lubricate the surface of the blank through all the spray guns, thereby increasing the lubrication area of the blank by the device and realizing simultaneous lubrication of the front and back sides of the blank by the device, thereby reducing the time required for lubricating the blank and improving the convenience of lubrication of the device.
[0016] 2. The utility model describes an aluminum alloy forging blank processing equipment, through the cooperation of the support block and the counterweight block, the blank will first contact the support block before contacting the first connecting rod, the support block and the counterweight block will stop rotating after rotating to contact with the vertical plate, completing the support of the blank, reducing the damage caused by the direct contact of the blank to the first connecting rod and the vertical plate, and extending the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the main body in the utility model;
[0019] Figure 2 It is a schematic diagram of the matching structure of the first connecting rod and the vertical plate in the utility model;
[0020] Figure 3 This is a schematic diagram of the matching structure of the neutral plate and the support block of the utility model;
[0021] Figure 4 It is a schematic diagram of the matching structure of the collection box and the sponge in the utility model.
[0022] In the figure: 1. Support seat; 102. Oil injection platform; 103. Slide; 104. Electric push rod; 105. First connecting rod; 106. Horizontal plate; 107. Vertical plate; 108. Limit plate; 109. Oil injection ring; 110. Spray gun; 2. Fixing hole; 22. Support block; 23. Oil drop hole; 24. Counterweight block; 3. Pull rod; 4. Guide plate; 5. Collecting box; 52. Second connecting rod; 6. Sponge; 62. Oil suction hole; 63. Buffer column; 7. Electric fan; 72. Heating wire. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Specific examples are given below.
[0025] See also Figure 1 and Figure 2 As shown, an aluminum alloy forging blank processing equipment described in an embodiment of the utility model comprises a support seat 1; a spraying platform 102 is fixedly connected to the top of the support seat 1; a slide groove 103 is provided on the top of the spraying platform 102; an electric push rod 104 is fixedly connected to the top of the spraying platform 102; a first connecting rod 105 is fixedly connected to the output end of the electric push rod 104; the first connecting rod 105 is slidably connected to the slide groove 103; a plurality of The horizontal plate 106; the middle of the horizontal plate 106 is slidably connected to the vertical plate 107; the end of the horizontal plate 106 is fixedly connected to the limit plate 108; the top of the support seat 1 is fixedly connected to the oil injection ring 109; the interior of the oil injection ring 109 is connected to the spray gun 110; the oil injection platform 102 is located inside the spray gun 110; when working, the aluminum alloy forging blank is placed on the top of the first connecting rod 105, and the vertical plate 107 is adjusted to drive the vertical plate 107 to slide along the horizontal plate 106. When the blank can be clamped, the vertical plate 107 is stopped from moving. At this time, the vertical plate 107 completes the fixing work of the forging part, and then the electric push rod 104 is started to drive the first connecting rod 105 to slide in the slide groove 103 until the first connecting rod 105 moves to the oil injection ring 109. At this time, the lubricating oil in the oil injection ring 109 will pass through the spray gun 110 from multiple directions to the surface of the blank to complete the oil injection work of the blank; through the cooperation of the horizontal plate 106 and the vertical plate 107, the vertical plate 107 is adjusted to the horizontal plate The position on 106 can clamp billets of different sizes and styles, reducing the shaking of the billet during oil spraying, and improving the adaptability of the device to clamp billets of different sizes and styles. Through the cooperation of the oil spray ring 109 and the spray gun 110, the lubricating oil in the oil spray ring 109 will lubricate the surface of the billet through all the spray guns 110, increasing the lubrication area of the billet by the device, realizing the simultaneous lubrication of the front and back of the billet by the device, reducing the time required for billet lubrication, and improving the convenience of device lubrication.
[0026] See also Figure 2 and Figure 3As shown, a fixing hole 2 is provided in the middle of the vertical plate 107; a support block 22 is hinged in the fixing hole 2; a counterweight block 24 is fixedly connected to the bottom of the support block 22; a plurality of oil drop holes 23 are provided on the top of the support block 22; the oil drop holes 23 are arranged through the counterweight block 24; the support block 22 is made of ceramic material, and when the blank is placed on the top of the first connecting rod 105, the blank will first contact the support block 22 and squeeze the support block 22, driving the support block 22 to rotate in the fixing hole 2, and the support block 22 will rotate with the counterweight block 24, and the counterweight block 24 will contact the bottom of the fixing hole 2 when rotating, and the vertical plate 107 will balance the pressure exerted by the blank on the support block 22, that is, the support block 22 and the counterweight block 24 will stop rotating after contacting the vertical plate 107, At this time, the support block 22 completes the support work for the blank. After the oil injection ring 109 sprays the lubricating oil, the lubricating oil that falls on the top of the support block 22 will flow downward through the oil drop hole 23, reducing the lubricating oil remaining on the surface of the support block 22; through the cooperation of the support block 22 and the counterweight block 24, the blank will first contact the support block 22 before contacting the first connecting rod 105. The support block 22 and the counterweight block 24 will stop rotating after rotating to contact the vertical plate 107, completing the support of the blank, reducing the damage caused by the direct contact of the blank to the first connecting rod 105 and the vertical plate 107, and extending the service life of the device. By setting the oil drop hole 23, the lubricating oil on the surface of the support block 22 can flow out through the oil drop hole 23, reducing the lubricating oil on the surface of the support block 22 and improving the convenience of cleaning the device.
[0027] See also Figure 2 and Figure 3 As shown, the support block 22 is fixed with a plurality of tie rods 3 near the top of the blank; the tie rods 3 are of a conical structure; when the blank is placed on the top of the support block 22, the blank will slide down along the surface of the support block 22 as the support block 22 rotates, at which time one side of the blank will rub against the surface of the tie rod 3, and one side will be squeezed by the surface structure of the tie rod 3, and then the friction between the blank and the tie rod 3 will stop the blank from sliding down; by providing the tie rod 3, the blank will generate friction with the tie rod 3 and stop sliding down when it is about to slide down, thereby increasing the contact area between the blank and the device, increasing the friction between the blank and the device, and increasing the stability of the blank during oil injection.
[0028] See also Figure 2 and Figure 3As shown, a guide plate 4 is fixedly connected to the top of the vertical plate 107; the guide plate 4 is an arc-shaped structure; when the lubricating oil is sprayed out through the spray gun 110, a small amount of lubricating oil will be sprayed onto the surface of the vertical plate 107, and the lubricating oil will reach the surface of the guide plate 4, and then slide down along the surface of the guide plate 4 to the surface of the support block 22 and the blank, and continue to complete the lubrication of the blank; by setting the guide plate 4, part of the lubricating oil that is not sprayed onto the surface of the blank can be redirected by the guide plate 4 to fall to the surface of the blank and lubricate the blank after reaching the surface of the guide plate 4, thereby reducing the waste of lubricating oil by the device, reducing the pollution of the lubricating oil to the device, and enhancing the utilization rate of the lubricating oil by the device.
[0029] See also Figure 1 and Figure 4 As shown, a second connecting rod 52 is fixedly connected to the bottom of the slide groove 103; a collecting box 5 is fixedly connected to the bottom of the second connecting rod 52; the second connecting rod 52 is located inside the oil spray ring 109; when the lubricating oil is sprayed to the blank through the spray gun 110, part of the lubricating oil will not fall to the surface of the blank, and the lubricating oil on the surface of the support block 22 will also drip downward through the oil drop hole 23, and these lubricating oils will fall into the inside of the collecting box 5 during the falling process; by providing the collecting box 5, the lubricating oil dripping during the oil spraying process of the device will be collected by the collecting box 5, which reduces the waste of lubricating oil by the device, reduces the lubricating oil residual on the surface of the device, and improves the convenience of the device for collecting lubricating oil.
[0030] See also Figure 4 As shown, a sponge 6 is fixedly connected to the inside of the collecting box 5; a plurality of oil suction holes 62 are opened on the top of the sponge 6; a plurality of buffer columns 63 are fixedly connected to the top of the sponge 6; when the lubricating oil enters the inside of the collecting box 5, the lubricating oil will drip to the top of the sponge 6, that is, the lubricating oil will fall to the surface of the buffer column 63 or the inside of the oil suction hole 62, and the lubricating oil will cause friction when contacting with the sponge 6, at which time the kinetic energy of the lubricating oil will be reduced, and then the lubricating oil will slide down to the bottom along the surface of the oil suction hole 62 or the buffer column 63; by setting the cooperation of the oil suction hole 62 and the buffer column 63, the lubricating oil will contact and rub with the sponge 6 when dripping into the inside of the collecting box 5, thereby consuming the kinetic energy of the lubricating oil falling, reducing the possibility of the lubricating oil splashing, and enhancing the convenience of the device for collecting the lubricating oil.
[0031] See also Figure 1As shown, an electric fan 7 is fixedly connected to the top of the support seat 1; a heating wire 72 is fixedly connected to the inside of the electric fan 7; before placing the blank on the top of the support block 22, the electric fan 7 can be started to heat the heating wire 72, so that the wind generated by the electric fan 7 will become hot air under the heating effect of the heating wire 72. At this time, the electric fan 7 can preheat the components of the device, reducing the damage to the components caused by the sudden change in temperature when the device contacts the blank. Through the coordinated action of the electric fan 7 and the heating wire 72, the hot air generated by the electric fan 7 will preheat the device, reduce the deformation and damage of the device due to temperature changes, and extend the service life of the device.
[0032] Working principle: Place the aluminum alloy forging blank on the top of the first connecting rod 105, adjust the vertical plate 107 to drive the vertical plate 107 to slide along the horizontal plate 106, and stop moving the vertical plate 107 when the vertical plate 107 can complete the clamping of the blank. At this time, the vertical plate 107 completes the fixing of the forging, and then start the electric push rod 104 to drive the first connecting rod 105 to slide in the slide groove 103 until the first connecting rod 105 moves to the oil injection ring 109. At this time, the lubricating oil in the oil injection ring 109 will pass through the spray gun 110 from multiple directions to the surface of the blank to complete the oil injection work of the blank; the support block 22 is made of ceramic material. When the blank is placed on the top of the first connecting rod 105, the blank will first contact with the horizontal plate 106. The support block 22 contacts and squeezes the support block 22, driving the support block 22 to rotate in the fixing hole 2, and the support block 22 will rotate with the counterweight block 24. The counterweight block 24 will contact the bottom of the fixing hole 2 when rotating. At this time, the vertical plate 107 will balance the pressure exerted by the blank on the support block 22, that is, the support block 22 and the counterweight block 24 will stop rotating after contacting the vertical plate 107. At this time, the support block 22 completes the support work for the blank. After the oil injection ring 109 sprays the lubricating oil, the lubricating oil that falls to the top of the support block 22 will flow downward through the oil drop hole 23, reducing the lubricating oil remaining on the surface of the support block 22; when the blank is placed on the top of the support block 22, the blank will rotate with the support block 22 The blank will slide down along the surface of the support block 22. At this time, one side of the blank will rub against the surface of the pull rod 3, and one side will be squeezed by the surface structure of the pull rod 3. Then the friction between the blank and the pull rod 3 will stop the blank from sliding down. When the lubricating oil is sprayed out through the spray gun 110, a small amount of lubricating oil will be sprayed onto the surface of the vertical plate 107. These lubricating oils will reach the surface of the guide plate 4, and then slide down along the surface of the guide plate 4 to the surface of the support block 22 and the blank, and continue to lubricate the blank. When the lubricating oil is sprayed onto the blank through the spray gun 110, some of the lubricating oil will not fall onto the surface of the blank, and the lubricating oil on the surface of the support block 22 will also drip downward through the oil drop hole 23. These lubricating oils will Falls to the inside of the collecting box 5; when the lubricating oil enters the inside of the collecting box 5, the lubricating oil will drip to the top of the sponge 6, that is, the lubricating oil will fall to the surface of the buffer column 63 or the inside of the oil suction hole 62, and the lubricating oil will cause friction when it contacts the sponge 6. At this time, the kinetic energy of the lubricating oil will be reduced, and then the lubricating oil will slide down to the bottom along the surface of the oil suction hole 62 or the buffer column 63; before placing the blank on the top of the support block 22, the electric fan 7 can be started to heat the heating wire 72, so that the wind generated by the electric fan 7 will become hot wind under the heating action of the heating wire 72. At this time, the electric fan 7 can preheat the components of the device to reduce the damage to the components caused by the rapid temperature change when the device contacts the blank.
[0033] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An aluminum alloy forging blank processing device, comprising a support seat (1), characterized in that: The top of the support seat (1) is fixedly connected to an oil injection platform (102); a slide groove (103) is provided on the top of the oil injection platform (102); an electric push rod (104) is fixedly connected to the top of the oil injection platform (102); the output end of the electric push rod (104) is fixedly connected to a first connecting rod (105); the first connecting rod (105) is slidably connected to the slide groove (103); a plurality of transverse plates (106) are fixedly connected to the middle of the first connecting rod (105); a vertical plate (107) is slidably connected to the middle of the transverse plate (106); the end of the transverse plate (106) is fixedly connected to a limiting plate (108); the top of the support seat (1) is fixedly connected to an oil injection ring (109); the interior of the oil injection ring (109) is connected to a spray gun (110); the oil injection platform (102) is located inside the spray gun (110).
2. The aluminum alloy forging blank processing equipment according to claim 1 is characterized in that: A fixing hole (2) is provided in the middle of the vertical plate (107); a support block (22) is hinged in the fixing hole (2); a counterweight block (24) is fixedly connected to the bottom of the support block (22); a plurality of oil drop holes (23) are provided on the top of the support block (22); and the oil drop holes (23) are arranged through the counterweight block (24).
3. The aluminum alloy forging blank processing equipment according to claim 2 is characterized in that: The support block (22) is fixedly connected with a plurality of pull rods (3) near the top of the blank; the pull rods (3) are of a conical structure.
4. The aluminum alloy forging blank processing equipment according to claim 3 is characterized in that: A guide plate (4) is fixedly connected to the top of the vertical plate (107); the guide plate (4) is an arc-shaped structure.
5. The aluminum alloy forging blank processing equipment according to claim 4, characterized in that: A second connecting rod (52) is fixedly connected to the bottom of the slide groove (103); a collecting box (5) is fixedly connected to the bottom of the second connecting rod (52); and the second connecting rod (52) is located inside the oil injection ring (109).
6. The aluminum alloy forging blank processing equipment according to claim 5, characterized in that: A sponge (6) is fixedly connected inside the collection box (5); a plurality of oil absorption holes (62) are opened on the top of the sponge (6); and a plurality of buffer columns (63) are fixedly connected to the top of the sponge (6).