Counterweight device for automatically adding powder on precoated sand production line

By designing a counterweight device for automatically adding powder to the coated sand production line, and using augers and load-bearing sensing mechanisms to achieve accurate weighing and automatic addition of powder, the problem in the existing technology that the amount of powder added cannot be accurately controlled is solved. Improved production quality and efficiency.

CN222370292UActive Publication Date: 2025-01-21SHENYANG JINAN FOUNDRY MATERIALS CO LTD
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Patent Information

Application Number
CN202420682293.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-01-21
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The existing coated sand production line has low automatic filling effect during powder addition, resulting in the inability to accurately weigh the powder addition amount, affecting the overall production quality.

Method used

Design a counterweight device for automatically adding powder to the coated sand production line, which achieves accurate weighing and automatic addition of powder through the auger feeding mechanism and load-bearing sensing mechanism. The device includes an auger motor, a control system, an auger conveying pipe, a weighing bucket and a pneumatic butterfly valve. The weight is set through the control system, visual weighing is performed using load-bearing sensors, and quantitative discharging is achieved through the pneumatic butterfly valve.

Benefits of technology

It achieves the accurate addition of powder, improves the production quality and efficiency of the coated sand production line, and ensures precise control of the amount of powder added.

✦ Generated by Eureka AI based on patent content.

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Abstract

The counter weight device for automatically adding the powder on the precoated sand production line comprises an auger feeding mechanism, an auger material opening is formed in the bottom of the auger feeding mechanism, a bearing sensing mechanism is connected to the auger material opening, a weighing hopper is connected to the lower portion of the bearing sensing mechanism, a discharging opening is connected to the bottom of the weighing hopper, and a pneumatic butterfly valve is installed on the discharging opening. A control system in the auger feeding mechanism is operated to carry out simple instrument weight setting, the conveying and distributing quality of the auger mechanism is controlled, accurate data is obtained through visual weighing of a bearing sensor in the bearing sensing mechanism, a pneumatic butterfly valve installed in the weighing hopper is opened to discharge precoated sand powder when the set time is reached, and the precoated sand powder is discharged. After the set time is up, the pneumatic butterfly valve is closed, a control system switch arranged in the pneumatic butterfly valve controls the auger mechanism to continue feeding, and automatic circulation work is conducted in sequence.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder addition, in particular to a weight counterweight device for automatically adding powder to a coated sand production line. Background Art

[0002] The production line of coated sand usually consists of the following steps: the base sand (or other special sand) for making coated sand is first quantified, enters the heating system to reach the temperature requirement during mixing, and then enters the mixer. At the same time, the quantified additives (resin, hardener, calcium powder, etc.) are automatically put into the mixer in sequence according to the mixing procedure for stirring, and then the lumps are dispersed, the waste particles are screened out, and enter the cooling system. The finished coated sand is stored at a temperature before packaging. The coating effect of coated sand reflects the production quality. Heating and mixing operations are the main processes that affect the process. The temperature of the raw sand heating affects the mixing effect. When the hot sand enters the mixer, try to avoid heat loss to ensure the mixing effect, so that the parameters of the produced coated sand products can meet the design requirements. Design a hot sand machine that can heat quickly and evenly and a mixer that improves the mixing quality.

[0003] In the prior art, when quantitative coated sand filling is performed in the coated sand production line, the automatic filling effect is low, resulting in the inability to accurately weigh the amount of powder added. At the same time, the difference in the amount of powder added during the production process of the coated sand production line affects the overall production quality and reduces the production effect.

[0004] Therefore, in view of the shortcomings of the prior art, it is necessary to provide a counterweight device for automatically adding powder to a coated sand production line to solve the shortcomings of the prior art. Utility Model Content

[0005] The purpose of the utility model is to avoid the shortcomings of the prior art and provide a counterweight device for automatically adding powder to a coated sand production line. The weight is set by operating the control system in the auger feeding mechanism to control the quality of the material delivered by the auger mechanism. Accurate data is obtained through visual weighing of the load-bearing sensor in the load-bearing sensing mechanism. When the set time is reached, the pneumatic butterfly valve installed in the weighing bucket opens to release the coated sand powder. After the set time is reached, the pneumatic butterfly valve closes, and the control system switch set in the pneumatic butterfly valve controls the auger mechanism to continue feeding, and the work is automatically cyclically performed in sequence.

[0006] The above-mentioned purpose of the utility model is achieved through the following technical means.

[0007] Provided is a weight counterweight device for automatically adding powder to a coated sand production line, comprising an auger feeding mechanism, an auger feeding port is arranged at the bottom of the auger feeding mechanism, a load-bearing sensor mechanism is arranged on the auger feeding port, a weighing bucket is connected below the load-bearing sensor mechanism, a discharge port is connected at the bottom of the weighing bucket, and a pneumatic butterfly valve is installed on the discharge port;

[0008] The load-bearing sensing mechanism comprises a feeding channel, a connecting piece is installed at the end of the feeding channel, the upper and lower ends of the connecting piece are respectively connected to the feeding channel and the weighing bucket, and load-bearing sensors are respectively installed at both ends of the connecting piece.

[0009] Specifically, the auger feeding mechanism includes an auger motor, a control system is installed inside the auger motor, an auger feeding pipe is connected to the auger motor, and auger blades are arranged inside the auger feeding pipe and are rotatably connected to the auger motor.

[0010] Specifically, the weighing bucket cylinder is made of stainless steel, and a support block is welded on the top of the weighing bucket, the support block is connected to the connecting piece, and the weighing bucket has a conical structure.

[0011] Specifically, a control system switch is arranged in the pneumatic butterfly valve, and the pneumatic butterfly valve runs horizontally through the discharge port end.

[0012] Specifically, the connector, the load-bearing sensor and the pneumatic butterfly valve are installed in parallel.

[0013] The utility model operates the control system in the auger feeding mechanism to perform simple instrument setting of the weight, controls the quality of the material delivered by the auger mechanism, obtains accurate data through the visual weighing of the load-bearing sensor in the load-bearing sensing mechanism, and when the set time is reached, the pneumatic butterfly valve installed in the weighing bucket opens to release the coated sand powder; when the set time is reached, the pneumatic butterfly valve closes, and the control system switch set in the pneumatic butterfly valve controls the auger mechanism to continue feeding, and the work is automatically cyclically performed in sequence. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0015] Figure 1 It is a front view of a weight counterweight device for automatically adding powder to a coated sand production line of the utility model.

[0016] Figure 1 Including:

[0017] 1. Auger feeding mechanism;

[0018] 2. Auger feed opening;

[0019] 3. Load-bearing sensing mechanism;

[0020] 4. Weigh the bucket;

[0021] 5. Discharge port;

[0022] 6. Pneumatic butterfly valve;

[0023] 7. Feeding channel;

[0024] 8. Connecting parts;

[0025] 9. Load-bearing sensor;

[0026] 10. Auger motor;

[0027] 11. Control system;

[0028] 12. Auger feed pipe;

[0029] 13. Support block;

[0030] 14. Control system switch. DETAILED DESCRIPTION

[0031] The utility model is further described in conjunction with the following embodiments.

[0032] Example 1.

[0033] As shown in the figure, a counterweight device for automatically adding powder to a coated sand production line includes an auger feeding mechanism 1, an auger feeding port 2 is arranged at the bottom of the auger feeding mechanism 1, a load-bearing sensor mechanism 3 is arranged on the auger feeding port 2, a weighing bucket 4 is connected below the load-bearing sensor mechanism 3, a discharge port 5 is connected at the bottom of the weighing bucket 4, and a pneumatic butterfly valve 6 is installed on the discharge port 5.

[0034] When adding coated sand powder, batch preparation can be carried out through the auger feeding mechanism 1, and the load-bearing sensor mechanism 3 is weighed during the filling process. After the load-bearing sensor mechanism 3 senses, the mass of the filler can be intuitively obtained, and after weighing, it can fall into the weighing bucket 4, and finally fall from the weighing bucket 4 to the discharge port 5 for quantitative discharge through the pneumatic butterfly valve 6.

[0035] The load-bearing sensing mechanism 3 includes a feeding channel 7, at the end of which a connecting piece 8 is installed. The upper and lower ends of the connecting piece 8 are respectively connected to the feeding channel 7 and the weighing bucket 4. Load-bearing sensors 9 are respectively installed at both ends of the connecting piece 8. The connecting piece 8 installed in the feeding channel 7 can connect the weighing bucket 4 and the auger feeding mechanism 1. At the same time, the load-bearing sensors 9 arranged between the connected connecting pieces 8 can perform weighing and intuitive quality display.

[0036] The auger feeding mechanism 1 includes an auger motor 10, a control system 11 is installed inside the auger motor 10, an auger feed pipe 12 is connected to the auger motor 10, and auger blades are arranged inside the auger feed pipe 12 to be rotatably connected to the auger motor 10. The auger motor 10 is operated by being controlled by the control system 11. By controlling the operating time and the transmission quality, the auger motor 10 drives the auger blades to transmit the powder in the Jialong feed pipe.

[0037] The cylinder of the weighing bucket 4 is made of stainless steel, and a support block 13 is welded on the top of the weighing bucket 4, the support block 13 is connected to the connecting piece 8, the weighing bucket 4 is a conical structure, and the top of the support block 13 is welded to the connecting piece 8 to fix the weighing bucket 4 at the bottom of the connecting piece 8, which is convenient for the load-bearing sensing mechanism 3 to perform detection.

[0038] A control system switch 14 is provided in the pneumatic butterfly valve 6, which runs transversely through the discharge port 5. The control system switch 14 cooperates with the control system 11 in the auger, and the pneumatic butterfly valve 6 cooperates with the control system 11 to realize batch unloading and quantitative unloading.

[0039] The connector 8, the load-bearing sensor 9 and the pneumatic butterfly valve 6 are installed in parallel to facilitate material transfer and drop and improve the flow effect.

[0040] During the production process, the control system 11 in the auger feeding mechanism 1 is operated to perform simple instrument setting weight, control the quality of the material delivered by the auger mechanism, and obtain accurate data through visual weighing of the load-bearing sensor 9 in the load-bearing sensing mechanism 3. When the set time is reached, the pneumatic butterfly valve 6 installed in the weighing bucket 4 is opened to release the coated sand powder. After the set time is reached, the pneumatic butterfly valve 6 is closed, and the control system switch 14 set in the pneumatic butterfly valve 6 controls the auger mechanism to continue feeding, and the work is automatically cyclically performed in sequence.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A weight counterweight device for automatically adding powder to a coated sand production line, characterized in that: It comprises an auger feeding mechanism, the bottom of which is provided with an auger feeding port, the auger feeding port is provided with a load-bearing sensor mechanism, a weighing bucket is connected below the load-bearing sensor mechanism, the bottom of the weighing bucket is connected with a discharge port, and a pneumatic butterfly valve is installed on the discharge port; The load-bearing sensing mechanism comprises a material discharge channel, a connecting piece is installed at the end of the material discharge channel, the upper and lower ends of the connecting piece are respectively connected to the material discharge channel and the weighing bucket, and load-bearing sensors are respectively installed at both ends of the connecting piece.

2. The weight counterweight device for automatically adding powder to a coated sand production line according to claim 1 is characterized by: The auger feeding mechanism comprises an auger motor, a control system is installed inside the auger motor, an auger feeding pipe is connected to the auger motor, and auger blades are arranged inside the auger feeding pipe and are rotatably connected to the auger motor.

3. The weight counterweight device for automatically adding powder to a coated sand production line according to claim 2 is characterized by: The weighing bucket cylinder is made of stainless steel, and a support block is welded on the top of the weighing bucket, the support block is connected to the connecting piece, and the weighing bucket is a conical structure.

4. The weight counterweight device for automatically adding powder to a coated sand production line according to claim 3 is characterized by: A control system switch is arranged inside the pneumatic butterfly valve, and the pneumatic butterfly valve runs through the discharge port end transversely.

5. The weight counterweight device for automatically adding powder to a coated sand production line according to claim 4 is characterized by: The connecting piece, the load-bearing sensor and the pneumatic butterfly valve are installed in parallel.