Prestressed concrete pipe pile production auxiliary device

Abstract

The utility model relates to the technical field of concrete pipe pile production, in particular to a prestressed concrete pipe pile production auxiliary device which comprises a supporting mechanism, a driving mechanism arranged below the supporting mechanism and used for moving, and a material distributing mechanism used for evenly filling concrete. The material distributing mechanism comprises a discharging hopper, an opening allowing concrete to pass through is formed in the lower end of the discharging hopper, four fixing columns are welded to the upper portions of the two sides of the discharging hopper and symmetrically distributed, the lower portions of the two sides of the discharging hopper are each fixedly connected with two supporting rods, and the lower sides of the supporting rods are rotationally connected with rolling wheels. The lower side of the discharging hopper is of an arc-shaped structure attached to the mold, concrete enters the framework from the two sides of the discharging hopper, the situation that the framework is bent due to falling of large stones is prevented, and the roundness of the framework and the effect after centrifugation of the concrete pipe pile are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of concrete pipe pile production, in particular to a prestressed concrete pipe pile production auxiliary device. Background Art

[0002] Prestressed concrete pipe piles are tubular slender components driven into the soil, with a cross-sectional size much smaller than their length. The upper part of the pipe pile is connected to the cap (beam) to form a pile foundation. It has the characteristics of large bearing capacity, good stability, small settlement value, etc., and can be mechanized, which greatly improves the construction progress. In the existing technology, concrete is usually poured directly from the top of the steel cage, which may cause the concrete material to pile up and fall in large quantities, causing the steel cage welding points to fall off, the main reinforcement to collapse, and even the stirrups to fall apart, causing safety hazards. Utility Model Content

[0003] The purpose of the utility model is to provide a prestressed concrete pipe pile production auxiliary device in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A prestressed concrete pipe pile production auxiliary device comprises a support mechanism, a driving mechanism for movement is arranged below the support mechanism, and a material distribution mechanism for uniformly filling concrete;

[0006] The material distribution mechanism includes a lower hopper, an opening for passing concrete is provided at the lower end of the lower hopper, four fixed columns are welded above both sides of the lower hopper, and the four fixed columns are symmetrically distributed. Two support rods are fixedly connected to the lower side of both sides of the lower hopper, and rollers are rotatably connected to the lower side of the support rods. A concave platform is arranged below the lower hopper, a mold is arranged in the middle of the concave platform, and limit plates are installed at the front and rear of the concave platform. A plurality of arc-shaped bosses are arranged above the concave platform at the position of the rollers, and there is a distance between the two arc-shaped bosses that is just enough for the rollers to pass through, and the distance is evenly distributed.

[0007] Preferably: the driving mechanism includes five transmission shafts, which are evenly distributed on the bottom side of the concave platform, and two tires are fixedly connected to both ends of the transmission shaft. A bevel gear set is arranged on a transmission shaft close to the limit plate, and the bevel gear set is fixedly connected to the output shaft of the motor, and the motor is fixedly connected to the limit plate.

[0008] Preferably, the supporting mechanism comprises two portal frames, a feeding bucket for guiding concrete into the lower hopper is welded between the two portal frames, and four annular bosses are respectively arranged at the positions of the fixed columns of the portal frames.

[0009] Preferably, baffles are provided on both sides of the arc-shaped boss to prevent the roller from deviating.

[0010] Preferably, the bottom of the lower hopper is arc-shaped, and an arc-shaped baffle for guiding concrete to flow out from both sides is arranged in the middle of the lower hopper.

[0011] Preferably, a groove is provided at the center of the annular boss, and one end of the fixing column away from the lower hopper is slidably connected in the annular boss.

[0012] The beneficial effects compared with the prior art are as follows:

[0013] 1. The lower side of the lower hopper is an arc-shaped structure that fits the mold, and the concrete enters the frame from both sides of the lower hopper to prevent large stones from falling and bending the frame, ensuring the roundness of the frame and the effect of the concrete pile after centrifugation;

[0014] 2. When the concave platform moves, the roller passes through the arc-shaped boss, driving the lower hopper to move up and down, preventing blockage while accelerating the filling of concrete into the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a cross-sectional view of a prestressed concrete pipe pile production auxiliary device described in the utility model;

[0017] Figure 2 It is a structural schematic diagram of a prestressed concrete pipe pile production auxiliary device described in the utility model;

[0018] Figure 3 It is a structural schematic diagram of a driving mechanism of a prestressed concrete pipe pile production auxiliary device described in the utility model;

[0019] Figure 4 This is a prestressed concrete pipe pile production auxiliary device described in the utility model Figure 3 The enlarged view of point A in the middle;

[0020] Figure 5 This is a part diagram of the lower hopper of a prestressed concrete pipe pile production auxiliary device described in the utility model.

[0021] Figure 6 The utility model is a schematic structural diagram of an arc-shaped projection of a prestressed concrete pipe pile production auxiliary device.

[0022] The following are the descriptions of the reference numerals:

[0023] 1. Support mechanism; 2. Fabric mechanism; 3. Driving mechanism; 11. Door frame; 12. Feeding barrel; 13. Annular boss; 21. Lower hopper; 22. Fixed column; 23. Support rod; 24. Roller; 25. Concave platform; 26. Limit plate; 27. Mould; 28. Arc boss; 31. Transmission shaft; 32. Tire; 33. Bevel gear set; 34. Motor. DETAILED DESCRIPTION

[0024] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0026] The utility model is further described below in conjunction with the accompanying drawings:

[0027] like Figure 1-Figure 6 As shown, a prestressed concrete pipe pile production auxiliary device includes a support mechanism 1, a driving mechanism 3 for movement is arranged below the support mechanism 1, and also includes a distribution mechanism 2 for uniformly filling concrete;

[0028] In this embodiment, the material distributing mechanism 2 includes a lower hopper 21, the bottom of the lower hopper 21 is arc-shaped, an arc-shaped baffle for guiding concrete to flow out from both sides is arranged in the middle position inside the lower hopper 21, an opening for concrete to pass through is opened at the lower end of the lower hopper 21, four fixed columns 22 are welded on the upper sides of the lower hopper 21, and the four fixed columns 22 are symmetrically distributed, two support rods 23 are fixedly connected to the lower sides of the lower hopper 21, and rollers 24 are rotatably connected to the lower side of the support rods 23, and a concave platform 25 is arranged under the lower hopper 21, and the concave platform 25 is arranged under the lower hopper 21. A mold 27 is provided in the middle of the concave platform 25, and limit plates 26 are installed at the front and rear of the concave platform 25. A plurality of arc-shaped bosses 28 are provided above the concave platform 25 at the position of the roller 24. There is a distance between two arc-shaped bosses 28 just enough for the roller 24 to pass through, and the distance is evenly distributed. Baffles are provided on both sides of the arc-shaped bosses 28 to prevent the roller 24 from deviating. The steel cage is placed in the mold 27, and the fixed column 22 and the support rod 23 are used to support the lower hopper 21. The concrete enters the steel cage from both sides under the guidance of the arc-shaped baffle of the lower hopper 21.

[0029] In this embodiment: the driving mechanism 3 includes five transmission shafts 31, and the five transmission shafts 31 are evenly distributed on the bottom side of the concave platform 25. Two tires 32 are fixedly connected to both ends of the transmission shaft 31. A bevel gear set 33 is provided on a transmission shaft 31 close to the limiting plate 26. The bevel gear set 33 is fixedly connected to the output shaft of the motor 34. The motor 34 is fixedly connected to the limiting plate 26. When the motor 34 is started, the output shaft of the motor 34 controls the rotation of the transmission shaft 31 through the bevel gear set 33, and the tires 32 on the transmission shaft 31 rotate synchronously, pushing the other tires 32 to rotate, thereby driving the concave platform 25 to move.

[0030] In this embodiment: the support mechanism 1 includes two portal frames 11, and a feeding bucket 12 for guiding concrete into the lower hopper 21 is welded between the two portal frames 11. The portal frames 11 are respectively provided with four annular bosses 13 at the positions of the fixed columns 22. A groove is provided at the center of the annular bosses 13. The end of the fixed column 22 away from the lower hopper 21 is slidably connected in the annular bosses 13. The feeding bucket 12 is used to transport concrete into the lower hopper 21, and the annular bosses 13 are used to fix the lower hopper 21.

[0031] Working principle: First, put the steel cage into the mold 27, pour the concrete from the feeding bucket 12 into the lower hopper 21, the arc-shaped baffle inside the lower hopper 21 diverts the concrete to both sides, and the concrete enters the steel cage from the bottom of the lower hopper 21. The arc-shaped bottom of the lower hopper 21 can cushion the fall of the concrete without damaging the steel cage, and at the same time make the distribution more uniform and the appearance better. At this time, start the motor 34, and the motor 34 controls the transmission shaft 31 to rotate through the bevel gear set 33. The transmission shaft 31 drives the tire 32 to rotate, and the concave platform 25 is driven to move along the lower side of the lower hopper 21 through multiple sets of tires 32. The movement of the platform 25 drives the mold 27 inside it to move synchronously from under the lower hopper 21. At this time, the arc-shaped boss 28 on the concave platform 25 moves from under the roller 24. As the arc-shaped boss 28 moves linearly, it pushes the roller 24, so that the roller 24 rolls over the arc-shaped boss 28. Then, under the action of multiple arc-shaped bosses 28, the roller 24 reciprocates up and down, thereby driving the lower hopper 21 to vibrate and accelerate the falling of concrete. The fixed column 22 slides in the annular boss 13 to support the lower hopper 21. The reciprocating motion of the lower hopper 21 makes the concrete fall faster to avoid clogging the steel cage.

[0032] When both ends of the concave platform 25 move to the position of the lower hopper 21, the limiting plate 26 abuts against one side of the lower hopper 21 to prevent the concrete from spilling on the ground and to make the concrete distribution more sufficient.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A prestressed concrete pipe pile production auxiliary device, comprising a support mechanism (1), wherein a driving mechanism (3) for movement is arranged below the support mechanism (1), characterized in that: It also includes a material distribution mechanism (2) for uniformly filling the concrete; The material distribution mechanism (2) comprises a lower hopper (21), the lower end of which is provided with an opening for concrete to pass through, four fixed columns (22) are welded above both sides of the lower hopper (21), and the four fixed columns (22) are symmetrically distributed, two support rods (23) are fixedly connected below both sides of the lower hopper (21), and rollers (24) are rotatably connected to the lower sides of the support rods (23), a concave platform (25) is arranged below the lower hopper (21), a mold (27) is arranged in the middle of the concave platform (25), and limit plates (26) are installed at the front and rear of the concave platform (25), and a plurality of arc-shaped bosses (28) are arranged above the concave platform (25) at the position of the roller (24), and a distance between two arc-shaped bosses (28) is just enough for the roller (24) to pass through, and the distance is evenly distributed.

2. The prestressed concrete pipe pile production auxiliary device according to claim 1, characterized in that: The driving mechanism (3) comprises five transmission shafts (31), the five transmission shafts (31) are evenly distributed on the bottom side of the concave platform (25), two tires (32) are fixedly connected to both ends of the transmission shaft (31), a bevel gear set (33) is arranged on one of the transmission shafts (31) close to the limit plate (26), the bevel gear set (33) is fixedly connected to the output shaft of the motor (34), and the motor (34) is fixedly connected to the limit plate (26).

3. The prestressed concrete pipe pile production auxiliary device according to claim 1, characterized in that: The support mechanism (1) comprises two portal frames (11), a feeding bucket (12) for guiding concrete into a lower hopper (21) is welded between the two portal frames (11), and four annular bosses (13) are respectively arranged at the positions of the fixed columns (22) of the portal frames (11).

4. The prestressed concrete pipe pile production auxiliary device according to claim 1, characterized in that: Baffles are arranged on both sides of the arc-shaped boss (28) to prevent the roller (24) from deviating.

5. The prestressed concrete pipe pile production auxiliary device according to claim 3, characterized in that: The bottom of the lower hopper (21) is arc-shaped, and an arc-shaped baffle for guiding concrete to flow out from both sides is arranged in the middle of the lower hopper (21).

6. The prestressed concrete pipe pile production auxiliary device according to claim 3, characterized in that: A groove is provided at the center of the annular boss (13), and one end of the fixing column (22) away from the lower hopper (21) is slidably connected to the annular boss (13).

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