PE water supply pipe extrusion molding device
By introducing auxiliary cooling and recovery components into the PE water supply pipe extrusion molding device, the problems of low molding efficiency and low yield are solved, achieving a more efficient molding process and lower usage costs.
Patent Information
- Application Number
- CN202420965685.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing PE water feed pipe extrusion molding device cannot effectively assist in cooling the forming cylinder frame, resulting in low molding efficiency and corresponding reduction in yield.
A PE water supply pipe extrusion molding device including a base, a water tank, a lower arc plate, an upper arc plate combined molding cylinder frame, a cooling component and a recovery component was designed. The molding cylinder frame is auxiliary cooled by the cooling assembly, and the coolant is recovered and reused by the recycling assembly to improve molding efficiency and reduce costs.
Through auxiliary cooling, the molding efficiency and overall process speed are improved, the yield rate of PE water supply pipes is improved, and the waste of coolant is reduced by recycling components, and the cost of use is reduced.
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Figure CN222372244U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of PE pipe production, and relates to an extrusion molding device, in particular to a PE water supply pipe extrusion molding device. Background Art
[0002] PE pipes are one of the most common pipes. They have the advantages of low-temperature impact resistance, chemical corrosion resistance, and wear resistance. They are widely used in water supply, drainage, heating, gas supply, agricultural irrigation, water conservancy projects, and various industrial installations. Polyethylene is a typical thermoplastic plastic. Due to its odorless, tasteless, and non-toxic characteristics, it is promoted and popularized.
[0003] After searching, it is found that Chinese patent documents disclose an extrusion molding device for the production of PE water supply pipes [Application number: 202120951054.1; Publication number: CN 214562828 U]. An extrusion molding device for the production of PE water supply pipes includes a bottom plate, a support plate is fixed on the top of the bottom plate, an extrusion barrel is installed on the top of the support plate, a hot melt box is installed inside the extrusion barrel, an extrusion plate is installed inside the hot melt box, a sliding sleeve is installed on the surface of the extrusion plate, a mounting block is fixed inside the sliding sleeve, and a mounting groove is opened on the surface of the extrusion plate. The raw material is extruded through friction contact between the sliding sleeve and the extrusion barrel or the hot melt box. The sliding sleeve and the extrusion plate are detachably connected, which is convenient for replacement and saves resources. During the process of extruding the raw materials on the extrusion plate, the stirring rod rotates to stir the raw materials to ensure that the raw materials are fully mixed. When the extrusion plate returns, the raw materials carried on the back are discharged from the extrusion barrel through the discharge pipe to ensure that the extrusion plate returns to its original position.
[0004] Although the patent stirs the raw materials to ensure that the raw materials are fully mixed, when the extrusion plate returns, the raw materials carried on the back are discharged from the extrusion barrel through the discharge pipe to ensure that the extrusion plate returns to its original position. However, the patent simply extrude the raw materials and wait for the raw materials to cool naturally to form a PE water supply pipe. This method cannot plasticize the PE water supply pipe, resulting in a low yield rate, and the waiting time for natural cooling is long, resulting in low molding efficiency. Utility Model Content
[0005] The purpose of the utility model is to address the above-mentioned problems in the existing technology and propose a PE water supply pipe extrusion molding device. The technical problem to be solved by the utility model is: how to achieve auxiliary cooling of the molding drum frame to improve the molding efficiency and plasticize the PE water supply pipe to produce a higher yield rate of PE water supply pipes.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A PE water supply pipe extrusion molding device comprises a base, a water tank placed on one side of the base, a lower arc plate fixed on the base, and an upper arc plate hinged to the lower arc plate, wherein the upper arc plate and the lower arc plate are combined into a molding barrel frame, a barrel opening at one end of the molding barrel frame is connected to the output end of an extruder, a plurality of annularly arranged threaded grooves are provided at the barrel opening at the other end of the molding barrel frame, a combined circular plate is provided at the barrel opening of the molding barrel frame, a molding column is vertically fixed at the center of the combined circular plate, the molding column extends into the molding barrel frame, and a plurality of bolts are annularly penetrated on the combined circular plate, and the plurality of bolts are respectively threadedly connected to the corresponding threaded grooves, a cooling component is provided in the molding barrel frame, a recovery component is provided in the base, and the cooling component and the recovery component are both connected to the water tank.
[0008] The working principle of the utility model is as follows: an upper arc plate and a lower arc plate can be combined into a forming barrel frame, which is connected to an extruder; the extruder injects a solution into the forming barrel frame, and the solution fills the gap between the forming barrel frame and the forming column, so that the solution is formed into a tube shape after being formed; the forming barrel frame is then auxiliary cooled by a cooling component, so as to improve the efficiency of forming and the speed of the overall process; the coolant used by the cooling component is then recovered by a recovery component for subsequent use, so as to maintain the cooling effect of the coolant and reduce waste; and after the forming is completed, the combined circular plate can be disassembled and the forming column can be taken out, and at this time, the upper arc plate can be flipped over, so that the PE water supply pipe can be conveniently and easily taken out.
[0009] The water tank is filled with coolant, and a recovery pump is fixed on the water tank, an infusion pump is fixed on the water tank, the output end of the recovery pump is connected to pipe one, the other end of pipe one extends into the bottom of the water tank, the input end of the infusion pump is connected to pipe two, the other end of pipe two extends into the bottom of the water tank.
[0010] With the above structure, the used coolant can be extracted through the recovery pump in cooperation with the subsequent components and input into the water tank for subsequent reuse, and then the cooling component can be replenished with coolant through the infusion pump.
[0011] The cooling component includes an upper arc plate and a lower arc plate, both of which are provided with semicircular liquid cavities, sealing rings are fixed at the contact ends between the two semicircular liquid cavities, and a pipeline three is fixed between the semicircular liquid cavity in the upper arc plate and the output end of the infusion pump.
[0012] With the above structure, the coolant can be pumped from the liquid tank into the semicircular liquid cavity through the infusion pump, so as to cool the molding cylinder frame, assist molding, and improve molding time.
[0013] The recovery component includes a collection tank and a recovery chamber opened in the base, the top of the recovery chamber is connected to the collection tank, the top of the collection tank is connected to the semicircular liquid chamber opened in the lower arc plate, and a pipeline four is fixed between the bottom of the recovery chamber and the input end of the recovery pump.
[0014] With the above structure, the coolant in the semicircular liquid cavity can be received by the collecting groove, and then input into the recovery cavity through the collecting groove, and then the coolant in the recovery cavity can be recovered by the recovery pump.
[0015] A mounting groove is provided at the cavity opening of the recovery cavity, and a filter screen plate is slidably connected in the mounting groove.
[0016] By adopting the above structure, debris and foreign matter that may be carried by the coolant during circulation can be removed through the filter plate to maintain the purity of the coolant.
[0017] Compared with the prior art, this PE water supply pipe extrusion molding device has the following advantages:
[0018] 1. The cooling assembly is used to assist in cooling the forming cylinder rack, thereby improving the forming efficiency and the speed of the overall process.
[0019] 2. The coolant used by the cooling component is recovered through the recovery component for later use. While maintaining the cooling effect of the coolant, it also reduces waste and saves use costs.
[0020] 3. After the molding is completed, the combined circular plate can be disassembled and the molding column can be taken out. At this time, the upper arc plate can be flipped to make it convenient and easy to take out the PE water supply pipe, and the solution is injected into the molding drum frame through the extruder. The solution fills the gap between the molding drum frame and the molding column. The solution is molded into a tube and the PE water supply pipe is plasticized. The produced PE water supply pipe has a higher yield rate and is not prone to dents or defects. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 It is a schematic diagram of the structure inside the water tank of the utility model.
[0023] Figure 3 It is a schematic diagram of the structure inside the main device of the utility model.
[0024] In the figure, 1. base; 2. water tank; 3. lower arc plate; 4. upper arc plate; 5. forming cylinder rack; 6. combined circular plate; 7. forming column; 8. recovery pump; 9. infusion pump; 10. semicircular ring liquid cavity; 11. sealing ring; 12. collecting tank; 13. recovery cavity; 14. mounting tank; 15. filter screen; 16. pipeline one; 17. pipeline two; 18. pipeline three; 19. pipeline four. DETAILED DESCRIPTION
[0025] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0026] like Figure 1-Figure 3 As shown, a PE water supply pipe extrusion molding device includes a base 1, a water tank 2 placed on one side of the base 1, a lower arc plate 3 fixed on the base 1, and an upper arc plate 4 hinged to the lower arc plate 3. The upper arc plate 4 and the lower arc plate 3 are combined into a molding barrel frame 5. One end of the molding barrel frame 5 is connected to the output end of the extruder, and the other end of the molding barrel frame 5 is provided with a plurality of annularly arranged threaded grooves. A combined circular plate 6 is provided at the barrel mouth of the molding barrel frame 5. A molding column 7 is vertically fixed at the center of the combined circular plate 6. The molding column 7 extends into the molding barrel frame 5, and a plurality of bolts are annularly penetrated on the combined circular plate 6. The plurality of bolts are respectively threadedly connected to the corresponding threaded grooves. A cooling component is provided in the molding barrel frame 5, and a recovery component is provided in the base 1. The cooling component and the recovery component are both connected to the water tank 2.
[0027] The upper arc plate 4 and the lower arc plate 3 can be combined into a forming barrel frame 5, which is connected to the extruder. The extruder injects a solution into the forming barrel frame 5, and the solution fills the gap between the forming barrel frame 5 and the forming column 7. The solution is formed into a tube after molding. The forming barrel frame 5 is then auxiliary cooled by the cooling component to improve the molding efficiency and the speed of the overall process. The coolant used by the cooling component is then recovered by the recovery component for later use. While maintaining the cooling effect of the coolant, it also reduces waste. After molding is completed, the combined circular plate 6 can be disassembled and the forming column 7 can be taken out. At this time, the upper arc plate 4 is flipped over to make it convenient and easy to take out the PE water pipe.
[0028] The water tank 2 is filled with coolant, and a recovery pump 8 is fixed on the water tank 2, an infusion pump 9 is fixed on the water tank 2, the output end of the recovery pump 8 is connected to a pipe 16, the other end of the pipe 16 extends into the bottom of the water tank 2, the input end of the infusion pump 9 is connected to a pipe 2 17, the other end of the pipe 2 17 extends to the bottom of the water tank 2.
[0029] With the above structure, the used coolant can be extracted through the recovery pump 8 in cooperation with the subsequent components and input into the water tank 2 for subsequent reuse, and then the cooling component can be replenished with coolant through the infusion pump 9.
[0030] The cooling component includes an upper arc plate 4 and a lower arc plate 3, both of which are provided with a semicircular liquid cavity 10, and the contact ends between the two semicircular liquid cavities 10 are fixed with sealing rings 11, and a pipeline 18 is fixed between the semicircular liquid cavity 10 in the upper arc plate 4 and the output end of the infusion pump 9.
[0031] With the above structure, the coolant can be pumped from the liquid tank into the semicircular liquid cavity 10 by the infusion pump 9, so as to cool the molding cylinder frame 5, assist molding, and increase molding time.
[0032] The recovery component includes a collecting tank 12 and a recovery chamber 13 opened in the base 1. The top of the recovery chamber 13 is connected to the collecting tank 12. The top of the collecting tank 12 is connected to the semicircular liquid chamber 10 opened in the lower arc plate 3. A pipe 19 is fixed between the bottom of the recovery chamber 13 and the input end of the recovery pump 8.
[0033] With the above structure, the coolant in the semicircular liquid chamber 10 can be received by the collecting groove 12, and then input into the recovery chamber 13 through the collecting groove 12. At this time, the coolant in the recovery chamber 13 can be recovered by the recovery pump 8.
[0034] A mounting groove 14 is provided at the cavity opening of the recovery cavity 13 , and a filter screen plate 15 is slidably connected in the mounting groove 14 .
[0035] By adopting the above structure, debris and foreign matter that may be carried by the coolant during the circulation process can be removed through the filter plate 15 to maintain the purity of the coolant.
[0036] The working principle of the utility model is as follows: the upper arc plate 4 is fitted with the lower arc plate 3 to thereby assemble the molding drum frame 5, and then the molding column 7 is loaded into the molding drum frame 5, which is connected to the extruder, and the extruder injects a solution into the molding drum frame 5, and the solution fills the gap between the molding drum frame 5 and the molding column 7, so that the solution is formed into a tubular shape after molding, and the coolant is drawn from the liquid tank into the semicircular annular liquid cavity 10 by the infusion pump 9, so as to cool the molding drum frame 5, assist in molding, and increase the molding time, and the coolant in the semicircular annular liquid cavity 10 is received by the collecting trough 12, and then it is input into the recovery cavity 13 by the collecting trough 12, and then the coolant in the recovery cavity 13 can be recovered by the recovery pump 8, and after the molding is completed, the combined circular plate 6 can be disassembled, and the molding column 7 can be taken out, and the upper arc plate 4 is flipped, so that the PE water supply pipe can be conveniently and easily taken out.
[0037] In summary, the upper arc plate 4 and the lower arc plate 3 are combined into a forming drum frame 5, which is connected to the extruder. The extruder injects the solution into the forming drum frame 5, and the solution fills the gap between the forming drum frame 5 and the forming column 7. The solution is formed into a tube after molding, and then the forming drum frame 5 is auxiliary cooled by the cooling component to improve the molding efficiency and the speed of the overall process. The coolant used by the cooling component is then recovered by the recovery component for later use. While maintaining the cooling effect of the coolant, it also reduces waste. After the molding is completed, the combined circular plate 6 can be disassembled and the forming column 7 can be taken out. At this time, the upper arc plate 4 is flipped over to make it convenient and easy to take out the PE water pipe.
[0038] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A PE water supply pipe extrusion molding device, comprising a base (1), a water tank (2) placed on one side of the base (1), a lower arc plate (3) fixed on the base (1), and an upper arc plate (4) hinged to the lower arc plate (3), characterized in that: The upper arc plate (4) and the lower arc plate (3) are combined to form a forming barrel frame (5). One end of the barrel opening of the forming barrel frame (5) is connected to the output end of the extruder. The other end of the barrel opening of the forming barrel frame (5) is provided with a plurality of annularly arranged thread grooves. A combined circular plate (6) is provided at the barrel opening of the forming barrel frame (5). A forming column (7) is vertically fixed at the center of the combined circular plate (6). The forming column (7) extends into the forming barrel frame (5). A plurality of bolts are annularly passed through the combined circular plate (6). The plurality of bolts are respectively threadedly connected to the corresponding thread grooves. A cooling component is provided in the forming barrel frame (5). A recovery component is provided in the base (1). Both the cooling component and the recovery component are connected to the water tank (2).
2. A PE water supply pipe extrusion molding device according to claim 1, characterized in that: The water tank (2) is filled with cooling liquid, and a recovery pump (8) is fixed on the water tank (2), and an infusion pump (9) is fixed on the water tank (2). The output end of the recovery pump (8) is connected to a pipe 1 (16), and the other end of the pipe 1 (16) extends into the bottom of the water tank (2). The input end of the infusion pump (9) is connected to a pipe 2 (17), and the other end of the pipe 2 (17) extends into the bottom of the water tank (2).
3. A PE water supply pipe extrusion molding device according to claim 2, characterized in that: The cooling component comprises an upper arc plate (4) and a lower arc plate (3) each of which is provided with a semicircular liquid cavity (10), a sealing ring (11) is fixed at the contact ends between the two semicircular liquid cavities (10), and a pipeline three (18) is fixed between the semicircular liquid cavity (10) in the upper arc plate (4) and the output end of the infusion pump (9).
4. A PE water supply pipe extrusion molding device according to claim 2, characterized in that: The recovery component comprises a collection tank (12) and a recovery chamber (13) provided in the base (1); the top of the recovery chamber (13) is connected to the collection tank (12); the top of the collection tank (12) is connected to a semicircular liquid chamber (10) provided in the lower arc plate (3); and a pipe four (19) is fixed between the bottom of the recovery chamber (13) and the input end of the recovery pump (8).
5. A PE water supply pipe extrusion molding device according to claim 4, characterized in that: A mounting groove (14) is provided at the cavity opening of the recovery cavity (13), and a filter screen plate (15) is slidably connected in the mounting groove (14).
Citation Information
Patent Citations
Extrusion molding device for PE water supply pipe production
CN214562828U