Ton bag packaging machine

By adopting dust suction treatment and shock-absorbing structure in the ton bag packaging machine, the problems of dust pollution and vibration are solved, and the stability, safety and service life of the equipment are improved.

CN222373147UActive Publication Date: 2025-01-21TANGSHAN DEYUE METALLURGICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421276440.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-01-21
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing ton bag packaging machine will generate a lot of dust and vibration during use, affecting the working environment and equipment stability, and shortening the service life of the equipment.

Method used

Use vacuum pumps, vacuum tubes, filters, bag dust collectors, activated carbon and adsorbent cotton for dust collection to reduce dust pollution; use shock-absorbing structures, cushions, shock absorbers and lower pressure pads to reduce vibration; use protective blocks Protect the conveyor belt and the ton bag body to prevent materials from falling.

Benefits of technology

Effectively reduces dust pollution during the packaging process, protecting the working environment and the health of operators; reduces equipment vibration, improves equipment stability and reliability, and extends equipment service life; improves equipment safety and stability sex.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of packaging machines, and discloses a ton bag packaging machine which comprises a base, a control panel is arranged on the upper portion of one side of the front end face of the base, a motor is arranged on the upper portion of one side of the front end face of the base, a conveying belt is arranged on the upper portion of the center in the base, and a plurality of rolling shafts are transversely arranged in the conveying belt. A damping structure is arranged at the center of the lower end face of the base, a collecting box is arranged at the center of one side wall of the base, and a material conveying box is arranged at the position, close to one side, of the center of the front end face of the base. According to the ton bag packaging device, dust collection treatment is carried out on the feeding box and the ton bag body through the dust collection pump, the dust collection pipe, the filter screen, the bag-type dust collector, activated carbon and adsorption cotton, dust pollution in the packaging process is effectively reduced, the working environment and the health of operators are protected, and by adopting a damping structure, a buffer pad, a plurality of dampers and a lower pressing pad, the packaging efficiency is improved. Vibration of equipment in the working process can be reduced, and the service life of the equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of packaging machines, in particular to a ton bag packaging machine. Background Art

[0002] Ton bag packaging machine is a device used to pack bulk materials into ton bags (also called bulk bags or big bags). This machine is usually used to pack powdered, granular or granular materials, such as fertilizers, cement, chemicals, food raw materials, etc. Ton bag packaging machine is suitable for ton bag packaging of materials in the mining, chemical, building materials, grain and feed industries.

[0003] In the existing ton bag packaging machine, although there is a dust suction structure during use, a large amount of dust may still be generated, which affects the working environment and the health of the operators. In addition, when the equipment is working, there may be large vibrations, which will affect the stability and reliability of the equipment and shorten the service life of the equipment. Therefore, technical personnel in this field provide a ton bag packaging machine to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a ton bag packaging machine is proposed. The feed box and the ton bag body are dusted by a dust suction pump, a dust suction pipe, a filter screen, a bag dust collector, activated carbon and adsorption cotton, which effectively reduces the dust pollution in the packaging process and protects the working environment and the health of the operators. By adopting a shock-absorbing structure, a buffer pad, a plurality of shock absorbers and a downward pressure pad, the vibration of the equipment during operation can be reduced, the stability and reliability of the equipment can be improved, and the service life of the equipment can be extended. The protective block is made of rubber, which can not only protect the conveyor belt and the ton bag body, but also prevent the material from falling during the transportation process, thereby improving the safety and stability of the equipment.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ton bag packaging machine, comprising a base, a control panel is provided at the upper part of one side of the front end face of the base, a motor is provided at the upper part of one side of the front end face of the base, a conveyor belt is provided at the upper part of the center of the base, a plurality of rollers are arranged transversely inside the conveyor belt, a shock absorbing structure is provided at the center of the lower end face of the base, a collection box is provided at the center of one side wall of the base, a feed box is provided at one side of the center of the front end face of the base, and the center of the upper end face of the conveyor belt is provided. A ton bag body is provided on one side, a feed box is provided at the center of the upper end of the ton bag body, a suction pump is provided at the center of the upper end surface of the feed box, a suction pipe is fixedly connected to the input end of the suction pump, a dust box is provided at the center of the front end surface and the center of the rear end surface of the feed box, a dust filter structure is provided inside the two dust boxes, a dust outlet is provided at the upper center of the front end surface of the dust box at the front and the upper center of the rear end surface of the dust box at the rear, and a protective block is provided at the front center and the rear center of the outer wall of the conveyor belt;

[0006] Through the above technical scheme, the feed box and the ton bag body are dusted by means of a vacuum pump, a vacuum pipe, a filter, a bag filter, activated carbon and adsorption cotton, which effectively reduces dust pollution in the packaging process and protects the working environment and the health of operators. By adopting a shock-absorbing structure, a buffer pad, multiple shock absorbers and a pressure pad, the vibration of the equipment during operation can be reduced, the stability and reliability of the equipment can be improved, and the service life of the equipment can be extended. The protective block is made of rubber, which can not only protect the conveyor belt and the ton bag body, but also prevent the material from falling during transportation, thereby improving the safety and stability of the equipment.

[0007] Further, the shock absorbing structure includes a buffer pad, a plurality of shock absorbers and a pressure pad, the buffer pad is arranged at the center of the lower end surface of the base, the plurality of shock absorbers are arranged in a rectangular shape on the lower end surface of the buffer pad, and the pressure pad is arranged on the lower end surfaces of the plurality of shock absorbers;

[0008] Through the above technical solution, when the equipment is working, vibrations will be generated, and these vibrations will be transmitted to the shock-absorbing structure through the base. The shock absorber will absorb the energy of these vibrations and convert it into heat energy and dissipate it. The buffer pad can play a buffering role and reduce the impact force on the shock absorber. The downward pressure pad can evenly distribute the pressure of the shock absorber on the ground, thereby improving the shock absorption effect.

[0009] Further, the two dust suction and filtering structures include two dust suction pumps, two dust suction pipes, two filter screens, two bag dust collectors, two activated carbons and two adsorbent cottons. The two dust suction pumps are respectively arranged at the front center and the rear center of the lower inner wall of the dust suction box. The two dust suction pipes are arranged on the input ends of the two dust suction pumps. The input ends of the two dust suction pipes respectively penetrate the lower inner walls of the two dust suction boxes and pass to the lower ends of the two dust suction boxes and are arranged at the upper end of the ton bag body. The two filter screens, two bag dust collectors, two activated carbons and two adsorbent cottons are respectively arranged front and back at the front center and the rear center of the two dust suction boxes.

[0010] Through the above technical scheme, when packaging begins, the dust generated during packaging and the dust generated when the suction pump sucks the material inside the feed box to the feed box through the suction pipe are filtered through the dust suction box, and in the process of unloading, the dust suction pump sucks the dust generated by the ton bag body into the dust suction box through the dust suction pipe. The dust is first filtered through the filter net to remove larger particles, and then enters the bag dust collector for further filtration and dust removal. The filter bag inside the bag dust collector can effectively capture dust to make the exhausted air cleaner. The activated carbon and adsorption cotton can absorb odors and harmful gases in the air to improve the air quality.

[0011] Furthermore, the two protection blocks are made of rubber;

[0012] Through the above technical solution, when the ton bag body is transported on the conveyor belt, it may deviate or fall. The protective block can play a blocking and buffering role to prevent the material from falling or deviating, thereby ensuring the normal transportation of the material.

[0013] Furthermore, the output end of the motor passes through a side wall of the base and a side wall of the conveyor belt to the inside of the conveyor belt, and the front end is fixedly connected to an end of a roller at one side;

[0014] Through the above technical solution, after the motor is started, the output end drives the roller to rotate, and the roller drives the conveyor belt to move, thereby realizing the transportation of materials.

[0015] Furthermore, the lower end surface of the feed box is arranged in a rectangular shape with four supporting legs, and the lower end surfaces of the four supporting legs are fixedly connected to one side of the center of the upper end surface of the base;

[0016] Through the above technical solution, the feed box is fixed on the base through four supporting legs, thereby ensuring the stability and reliability of the feed box.

[0017] Furthermore, a discharge hopper is provided at the lower center of the feed box, and one end of the discharge hopper passes through the lower inner wall of the feed box and passes to the lower end of the feed box and is arranged at the upper end of the ton bag body;

[0018] Through the above technical solution, the material enters the discharge hopper through the feed box, and then enters the ton bag body through the discharge hopper.

[0019] Furthermore, through holes are provided at the center of the front inner wall and the rear inner wall of the feed box;

[0020] Through the above technical solution, the through hole can achieve the function of dust absorption.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the ton bag packaging machine uses a dust suction pump, a dust suction pipe, a filter screen, a bag dust collector, activated carbon and adsorption cotton to vacuum the feed box and the ton bag body, which effectively reduces dust pollution during the packaging process and protects the working environment and the health of operators.

[0023] 2. In the utility model, by adopting a shock-absorbing structure, a buffer pad, a plurality of shock absorbers and a downward pressure pad, the vibration of the equipment during operation can be reduced, the stability and reliability of the equipment can be improved, and the service life of the equipment can be extended.

[0024] 3. In the utility model, the protective block is made of rubber, which can not only protect the conveyor belt and the ton bag body, but also prevent the material from falling during the transportation process, thereby improving the safety and stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of a ton bag packaging machine proposed by the utility model;

[0026] Figure 2 This is a three-dimensional cross-sectional view of a ton bag packaging machine proposed by the utility model;

[0027] Figure 3 This is a front cross-sectional view of a ton bag packaging machine proposed by the utility model;

[0028] Figure 4 The utility model is a side sectional view of a ton bag packaging machine.

[0029] Legend:

[0030] 1. Base; 2. Control panel; 3. Motor; 4. Conveyor belt; 5. Roller; 6. Shock-absorbing structure; 601. Buffer pad; 602. Shock absorber; 603. Down-pressure pad; 7. Dust-absorbing and filtering structure; 701. Dust-absorbing pump; 702. Dust-absorbing pipe; 703. Filter; 704. Bag filter; 705. Activated carbon; 706. Adsorption cotton; 8. Protective block; 9. Feed box; 10. Discharge hopper; 11. Suction pump; 12. Suction pipe; 13. Feed box; 14. Dust-absorbing box; 15. Dust outlet; 16. Collection box; 17. Ton bag body. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1-4 The utility model provides an embodiment: a ton bag packaging machine, including a base 1, a control panel 2 is provided at the upper side of the front end face of the base 1, a motor 3 is provided at the upper side of the front end face of the base 1, a conveyor belt 4 is provided at the upper center of the base 1, a plurality of rollers 5 are arranged horizontally inside the conveyor belt 4, a shock absorbing structure 6 is provided at the center of the lower end face of the base 1, a collecting box 16 is provided at the center of one side wall of the base 1, a feeding box 13 is provided at one side of the center of the front end face of the base 1, and a ton bag is provided at one side of the center of the upper end face of the conveyor belt 4. The main body 17 is provided with a feed box 9 at the center of the upper end of the ton bag main body 17, a suction pump 11 is provided at the center of the upper end face of the feed box 9, and a suction pipe 12 is fixedly connected to the input end of the suction pump 11. Dust boxes 14 are provided at the center of the front end face and the center of the rear end face of the feed box 9, and dust filtering structures 7 are provided inside the two dust boxes 14. Dust outlets 15 are provided at the upper center of the front end face of the dust box 14 and at the upper center of the rear end face of the dust box 14. Protective blocks 8 are provided at the front center and the rear center of the outer wall of the conveyor belt 4.

[0033] Put the material to be packaged into the feed box 13, then start the equipment through the control panel 2, the suction pump 11 sucks the material into the feed box 9 through the suction pipe 12, and then enters the ton bag body 17 through the discharge hopper 10. During the material transportation process, the dust suction and filtering structure 7 will suck the generated dust into the dust suction box 14, and discharge it through the dust outlet 15 after filtering. When the ton bag body 17 is full of materials, the motor 3 drives the conveyor belt 4 to rotate, and the conveyor belt 4 transports it to the collection box 16 to complete the packaging process.

[0034] The two protective blocks 8 are made of rubber. When the ton bag body 17 is transported on the conveyor belt 4, it may deviate or fall. The protective block 8 can play a blocking and buffering role to prevent the material from falling or deviating, thereby ensuring the normal transportation of the material. The output end of the motor 3 passes through a side wall of the base 1 and a side wall of the conveyor belt 4 to the inside of the conveyor belt 4, and the front end is fixedly connected to one end of the roller 5 on one side. After the motor 3 is started, the output end drives the roller 5 to rotate, and the roller 5 drives the conveyor belt 4 to move, thereby realizing the transportation of the material. The lower end face of the feed box 9 is arranged in a rectangular shape and has four supporting legs The lower end surfaces of the four supporting legs are fixedly connected to one side of the center of the upper end surface of the base 1. The feed box 9 is fixed on the base 1 by four supporting legs to ensure the stability and reliability of the feed box 9. A discharge hopper 10 is provided at the lower center of the feed box 9. One end of the discharge hopper 10 passes through the lower inner wall of the feed box 9 and reaches the lower end of the feed box 9 and is arranged at the upper end of the ton bag body 17. The material enters the discharge hopper 10 through the feed box 9, and then enters the ton bag body 17 through the discharge hopper 10. Through holes are provided at the center of the front inner wall and the rear inner wall of the feed box 9, and the through holes can realize the function of dust collection.

[0035] The shock absorbing structure 6 includes a buffer pad 601, multiple shock absorbers 602 and a lower pressure pad 603. The buffer pad 601 is arranged at the center of the lower end surface of the base 1. The multiple shock absorbers 602 are arranged in a rectangular shape on the lower end surface of the buffer pad 601. The lower pressure pad 603 is arranged on the lower end surfaces of the multiple shock absorbers 602. When the equipment is working, vibrations will be generated. These vibrations will be transmitted to the shock absorbing structure 6 through the base 1. The shock absorber 602 will absorb the energy of these vibrations and convert them into heat energy and dissipate them. The buffer pad 601 can play a buffering role and reduce the impact force on the shock absorber 602. The lower pressure pad 603 can evenly distribute the pressure of the shock absorber 602 on the ground to improve the shock absorbing effect.

[0036] The two dust suction and filtering structures 7 include two dust suction pumps 701, two dust suction pipes 702, two filter screens 703, two bag dust collectors 704, two activated carbons 705 and two adsorbent cottons 706. The two dust suction pumps 701 are respectively arranged at the front and rear of the center of the lower inner wall of the dust suction box 14. The two dust suction pipes 702 are arranged on the input ends of the two dust suction pumps 701. The input ends of the two dust suction pipes 702 respectively penetrate the lower inner walls of the two dust suction boxes 14 and pass to the lower ends of the two dust suction boxes 14 and are arranged at the upper end of the ton bag body 17. The two filter screens 703, two bag dust collectors 704, two activated carbons 705 and two adsorbent cottons 706 are respectively arranged front and back at the front and rear of the center of the two dust suction boxes 14. At the back of the center, when packaging begins, the dust generated during packaging, and the dust generated when the suction pump 11 sucks the material inside the feed box 13 to the feed box 9 through the suction pipe 12, are filtered through the dust box 14, and in the process of unloading, the dust pump 701 sucks the dust generated by the ton bag body 17 into the dust box 14 through the dust pipe 702. The dust is first filtered through the filter net 703 to remove larger particles, and then enters the bag dust collector 704 for further filtration and dust removal. The filter bag inside the bag dust collector 704 can effectively capture dust to make the exhausted air cleaner. The activated carbon 705 and the adsorption cotton 706 can absorb odors and harmful gases in the air to improve the air quality.

[0037] Working principle: put the material to be packaged into the feed box 13, then start the equipment through the control panel 2, the suction pump 11 sucks the material into the feed box 9 through the suction pipe 12, and then enters the ton bag body 17 through the discharge hopper 10. During the material transportation process, when the packaging starts, the dust generated during the packaging is filtered by the dust box 14 when the suction pump 11 sucks the material inside the feed box 13 into the feed box 9 through the suction pipe 12. In the process of unloading, the dust pump 701 absorbs the dust generated by the ton bag body 17 into the dust box 14 through the dust suction pipe 702. The dust is first filtered by the filter 703 to remove larger particles, and then enters the bag filter 704 for further filtration and dust removal. The filter bag inside the bag filter 704 can effectively capture dust to make the exhausted air cleaner. The activated carbon 705 and the adsorption cotton 706 can absorb odors and harmful gases in the air to improve the air quality. After filtration, the dust is discharged through the dust outlet 15.

[0038] When the ton bag body 17 is filled with materials, the motor 3 drives the conveyor belt 4 to rotate, and the conveyor belt 4 transports it to the collection box 16 to complete the packaging process. When the equipment is working, vibrations will be generated. These vibrations will be transmitted to the shock absorbing structure 6 through the base 1. The shock absorber 602 will absorb the energy of these vibrations and convert it into heat energy to dissipate. The buffer pad 601 can play a buffering role to reduce the impact force on the shock absorber 602. The lower pressure pad 603 can evenly distribute the pressure of the shock absorber 602 on the ground to improve the shock absorption effect.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A ton bag packaging machine, comprising a base (1), characterized in that: A control panel (2) is provided at the upper part of one side of the front end surface of the base (1); a motor (3) is provided at the upper part of one side of the front end surface of the base (1); a conveyor belt (4) is provided at the upper part of the center of the base (1); a plurality of rollers (5) are arranged transversely inside the conveyor belt (4); a shock absorbing structure (6) is provided at the center of the lower end surface of the base (1); a collecting box (16) is provided at the center of one side wall of the base (1); a feed box (13) is provided at the center of one side of the front end surface of the base (1); a ton bag body (17) is provided at the center of the upper end surface of the conveyor belt (4); and the ton bag body (17) is provided at the center of the upper end surface of the conveyor belt (4). ) is provided at the center of the upper end of the feeding box (9), a suction pump (11) is provided at the center of the upper end face of the feeding box (9), and a suction pipe (12) is fixedly connected to the input end of the suction pump (11), a dust collecting box (14) is provided at the center of the front end face and the center of the rear end face of the feeding box (9), and dust collecting and filtering structures (7) are provided inside the two dust collecting boxes (14), and dust exhaust ports (15) are provided at the upper center of the front end face of the dust collecting box (14) and the upper center of the rear end face of the dust collecting box (14), and protective blocks (8) are provided at the front center and the rear center of the outer wall of the conveyor belt (4).

2. A ton bag packaging machine according to claim 1, characterized in that: The shock absorbing structure (6) comprises a buffer pad (601), a plurality of shock absorbers (602) and a downward pressure pad (603); the buffer pad (601) is arranged at the center of the lower end surface of the base (1); the plurality of shock absorbers (602) are arranged in a rectangular shape on the lower end surface of the buffer pad (601); and the downward pressure pad (603) is arranged on the lower end surfaces of the plurality of shock absorbers (602).

3. The ton bag packaging machine according to claim 1, characterized in that: The two dust suction and filtering structures (7) comprise two dust suction pumps (701), two dust suction pipes (702), two filter screens (703), two bag dust collectors (704), two activated carbons (705) and two adsorbent cottons (706). The two dust suction pumps (701) are respectively arranged at the front center and the rear center of the lower inner wall of the dust suction box (14). The two dust suction pipes (702) are arranged on the input ends of the two dust suction pumps (701). The input ends of the two dust suction pipes (702) respectively penetrate the lower inner walls of the two dust suction boxes (14) and pass to the lower ends of the two dust suction boxes (14) and are arranged at the upper end of the ton bag body (17). The two filter screens (703), the two bag dust collectors (704), the two activated carbons (705) and the two adsorbent cottons (706) are respectively arranged front to back at the front center and the rear center of the two dust suction boxes (14).

4. The ton bag packaging machine according to claim 1, characterized in that: The two protection blocks (8) are both made of rubber.

5. The ton bag packaging machine according to claim 1, characterized in that: The output end of the motor (3) passes through a side wall of the base (1) and a side wall of the conveyor belt (4) and reaches the interior of the conveyor belt (4), and the front end is fixedly connected to an end of a roller (5) on one side.

6. The ton bag packaging machine according to claim 1, characterized in that: The lower end surface of the feed box (9) is arranged in a rectangular shape and is provided with four supporting legs, and the lower end surfaces of the four supporting legs are fixedly connected to one side of the center of the upper end surface of the base (1).

7. The ton bag packaging machine according to claim 1, characterized in that: A discharge hopper (10) is provided at the lower center of the feed box (9), and one end of the discharge hopper (10) passes through the lower inner wall of the feed box (9) and reaches the lower end of the feed box (9) and is arranged on the upper end of the ton bag body (17).

8. The ton bag packaging machine according to claim 1, characterized in that: The front inner wall and the rear inner wall of the feed box (9) are both provided with through holes at the center.