Scraper conveyer for conveying sludge
By designing a scraper conveyor cleaning mechanism that includes reciprocating guide rails, chutes, drive bases, lifting rods, mounting brackets, cleaning brushes and adjustment components, the problem of scraper adhesion and accumulation during sludge transportation is solved and the problem is achieved. Effective cleaning and extended service life.
Patent Information
- Application Number
- CN202421305651.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the sludge transportation process, the scraper conveyor is prone to sludge adhesion and accumulation, resulting in hindering the scraper movement, short service life, and frequent cleaning.
A scraper conveyor cleaning mechanism including a reciprocating guide rail, a chute, a driving base, a lifting rod, a mounting frame, a cleaning brush and an adjustment assembly is designed. The servo motor drives the X-axis screw rod and transmission belt to move the drive base and mounting bracket. The cleaning brush can adjust the downward movement distance to clean the adhered sludge.
It effectively cleans the sludge in the scraper conveyor, extends the service life of the scraper, reduces the frequency of cleaning, and improves the cleaning effect by spraying cleaning water.
Smart Images

Figure CN222373620U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a scraper conveyor, in particular to a scraper conveyor used for sludge transportation. Background Art
[0002] A conveyor that uses a scraper chain to transport bulk materials in a trough is called a scraper conveyor; a KS scraper conveyor whose adjacent middle trough can be bent to a limited extent in the horizontal and vertical planes is called a flexible scraper conveyor, and the working surface conveyor whose body is bent 90 degrees at the intersection of the working surface and the transport lane is called a "corner scraper conveyor".
[0003] Scraper conveyors are also widely used in sludge transportation. Sludge is the product of sewage treatment. It is an extremely complex heterogeneous body composed of organic debris, bacterial cells, inorganic particles, colloids, etc. Sludge power generation is one of the technical measures for urban sewage treatment plants to rationally develop and utilize sludge. It is a good method for sludge reduction, stabilization, harmlessness and resource utilization. The sludge needs to be placed in a dryer for processing; but because the temperature and humidity of the sludge just out of the dryer are very high, it is easy to adhere to the scraper conveyor during the conveying process of the scraper conveyor. When the sludge accumulates in the scraper conveyor to a certain thickness, it will hinder the movement of the scraper and even shorten the service life of the scraper, so it needs to be cleaned frequently. In view of this, the present application designs a cleaning mechanism for a sludge conveying scraper conveyor. Utility Model Content
[0004] The main purpose of the present disclosure is to provide a scraper conveyor for sludge transportation, so as to effectively solve the problems raised by the inventor in the above background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A scraper conveyor for sludge transportation comprises a scraper conveyor body, reciprocating guide rails are fixedly installed on the front and rear sides of the scraper conveyor body, slide grooves are opened on the tops of the two reciprocating guide rails, and drive seats are slidably installed in the two slide grooves, lifting rods are fixedly connected to the tops of the two drive seats, a mounting frame is fixedly installed between the tops of the two lifting rods, and the mounting frame is located above the scraper conveyor body, a cleaning brush is provided below the mounting frame, and the cleaning brush extends into the scraper conveyor body, an adjustment component of the cleaning brush is provided on the mounting frame, and the drive seat is driven to move left and right by a linear drive component.
[0007] Preferably, the adjustment assembly includes an adjustment plate and a guide rod, and two symmetrically arranged guide rods are slidably installed on the mounting frame, the top end of the guide rod is located above the mounting frame and fixedly connected to the adjustment plate, and the lower end of the guide rod extends to the bottom of the mounting frame and is connected to the cleaning brush.
[0008] Preferably, a Z-axis screw is rotatably mounted at the center of the top of the mounting frame, and a quick-shift handle is fixedly connected to the top of the Z-axis screw, and the adjustment plate is threadedly mounted on the Z-axis screw.
[0009] Preferably, the cleaning brush is detachably mounted on the bottom end of the guide rod by means of screws.
[0010] Preferably, the linear drive assembly includes an X-axis screw, a motor seat, a servo motor and a transmission belt. The X-axis screws are rotatably installed in the two slide grooves. The two drive seats are respectively threaded on the two X-axis screws. The motor seat is fixedly installed on the outside of the scraper conveyor. The servo motor is fixedly installed on the top of the motor seat, and the output shaft of the servo motor is fixedly connected to the left end of one of the X-axis screws. The two X-axis screws are connected by a transmission belt, and the transmission belt is located outside the scraper conveyor body.
[0011] Preferably, the side of the cleaning brush connected to the guide rod is made of a hard material, and the bottom end of the cleaning brush is made of a soft material.
[0012] In view of this, compared with the prior art, the beneficial effects of the utility model are:
[0013] (i) In the present application, when cleaning the main body of the scraper conveyor, the quick-shift handle is turned to rotate the Z-axis screw, and then the adjustment plate is moved downward, and at the same time, the guide rod drives the cleaning brush to move downward until the cleaning brush moves into the main body of the scraper conveyor. Then the servo motor works, and under the drive of the transmission belt, the two X-axis screws are rotated, and then the two drive seats move with the mounting frame, so that the cleaning brush cleans the inside of the scraper conveyor body and removes the adhered sludge, etc., and the cleaning water is used for spraying to make the cleaning effect of the scraper conveyor better.
[0014] (ii) In the present application, the distance that the cleaning brush moves downward can be appropriately adjusted according to the content of the adhered sludge in the scraper conveyor body, so that the cleaning brush can clean up the sludge layer by layer. When not in use, the cleaning brush is adjusted to the highest position to avoid affecting the use of the scraper conveyor body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Shown is a top view of the scraper conveyor structure for sludge transportation provided by the utility model;
[0016] Figure 2 Shown Figure 1Schematic diagram of the local structure in;
[0017] Figure 3 Shown Figure 1 The enlarged schematic diagram of point A in the middle;
[0018] Figure 4 Shown is a side view of the connection between the adjustment plate and the cleaning brush.
[0019] icon:
[0020] 1- Scraper conveyor body; 2- Reciprocating guide rail; 3- Slide; 4- Driving seat; 5- Lifting rod; 6- Mounting frame; 7- Cleaning brush; 8- Z-axis screw rod; 9- Adjustment plate; 10- Guide rod; 11- Quick-shift handle; 12- X-axis screw rod; 13- Motor seat; 14- Servo motor; 15- Transmission belt. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 , the utility model provides the following embodiments:
[0023] A scraper conveyor for sludge transportation comprises a scraper conveyor body 1, reciprocating guide rails 2 are fixedly installed on the front and rear sides of the scraper conveyor body 1, slide grooves 3 are opened on the tops of the two reciprocating guide rails 2, and drive seats 4 are slidably installed in the two slide grooves 3, and lifting rods 5 are fixedly connected to the tops of the two drive seats 4. A mounting frame 6 is fixedly installed between the tops of the two lifting rods 5, and the mounting frame 6 is located above the scraper conveyor body 1, a cleaning brush 7 is provided below the mounting frame 6, and the cleaning brush 7 extends into the scraper conveyor body 1, an adjustment component of the cleaning brush 7 is provided on the mounting frame 6, and the drive seat 4 is driven to move left and right by a linear drive component.
[0024] Specifically, the adjustment component includes an adjustment plate 9 and a guide rod 10. Two symmetrically arranged guide rods 10 are slidably installed on the mounting frame 6. The top end of the guide rod 10 is located above the mounting frame 6 and is fixedly connected to the adjustment plate 9. The lower end of the guide rod 10 extends to the bottom of the mounting frame 6 and is connected to the cleaning brush 7. A Z-axis screw rod 8 is rotatably installed at the center of the top of the mounting frame 6, and a quick-shift handle 11 is fixedly connected to the top of the Z-axis screw rod 8. The adjustment plate 9 is threadedly installed on the Z-axis screw rod 8.
[0025] Specifically, the cleaning brush 7 is detachably mounted on the bottom end of the guide rod 10 by means of screws, so that the cleaning brush 7 can be disassembled and assembled, thereby facilitating replacement or maintenance.
[0026] Specifically, the linear drive assembly includes an X-axis screw 12, a motor seat 13, a servo motor 14 and a transmission belt 15. The X-axis screws 12 are rotatably installed in the two slide grooves 3. The two drive seats 4 are respectively threaded on the two X-axis screws 12. The motor seat 13 is fixedly installed on the outside of the scraper conveyor. The servo motor 14 is fixedly installed on the top of the motor seat 13, and the output shaft of the servo motor 14 is fixedly connected to the left end of one of the X-axis screws 12. The two X-axis screws 12 are connected by a transmission belt 15, and the transmission belt 15 is located outside the scraper conveyor body 1.
[0027] Specifically, the side where the cleaning brush 7 is connected to the guide rod 10 is made of hard material, and the bottom end of the cleaning brush 7 is made of soft material, thereby reducing the loss of the cleaning brush 7 to the scraper conveyor body 1.
[0028] The specific implementation of this embodiment is as follows: initially, the cleaning brush 7 does not extend into the scraper conveyor body 1, and the scraper conveyor body 1 is used normally to convey the sludge;
[0029] When cleaning the scraper conveyor body 1, turn the quick-moving handle 11 to rotate the Z-axis screw rod 8, and then the adjustment plate 9 moves downward, and at the same time the guide rod 10 drives the cleaning brush 7 to move downward until the cleaning brush 7 moves into the scraper conveyor body 1, and then the servo motor 14 works, and under the drive of the transmission belt 15, the two X-axis screw rods 12 rotate, and then the two drive seats 4 move with the mounting frame 6, so that the cleaning brush 7 cleans the scraper conveyor body 1, cleans up the adhered sludge, etc., and uses cleaning water for spraying, so that the cleaning effect of the scraper conveyor is better;
[0030] And according to the content of the adhered sludge in the scraper conveyor body 1, the downward movement distance of the cleaning brush 7 can be appropriately adjusted so that the cleaning brush 7 can clean the sludge layer by layer. When not in use, the cleaning brush 7 is adjusted to the highest position to avoid affecting the use of the scraper conveyor body 1.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A scraper conveyor for sludge transportation, characterized in that: The invention comprises a scraper conveyor body (1), wherein reciprocating guide rails (2) are fixedly installed on the front and rear sides of the scraper conveyor body (1), a slide groove (3) is opened on the top of the two reciprocating guide rails (2), and a driving seat (4) is slidably installed in the two slide grooves (3), and the tops of the two driving seats (4) are fixedly connected with lifting rods (5), and a mounting frame (6) is fixedly installed between the tops of the two lifting rods (5), and the mounting frame (6) is located above the scraper conveyor body (1), and a cleaning brush (7) is provided below the mounting frame (6), and the cleaning brush (7) extends into the scraper conveyor body (1), and an adjustment component of the cleaning brush (7) is provided on the mounting frame (6), and the driving seat (4) is driven to move left and right by a linear driving component.
2. A scraper conveyor for sludge transportation according to claim 1, characterized in that: The adjustment assembly comprises an adjustment plate (9) and a guide rod (10); two symmetrically arranged guide rods (10) are slidably installed on the mounting frame (6); the top ends of the guide rods (10) are located above the mounting frame (6) and are fixedly connected to the adjustment plate (9); the lower ends of the guide rods (10) extend to the bottom of the mounting frame (6) and are connected to the cleaning brush (7).
3. A scraper conveyor for sludge transportation according to claim 2, characterized in that: A Z-axis screw rod (8) is rotatably mounted at the center of the top of the mounting frame (6), and a quick-shift handle (11) is fixedly connected to the top of the Z-axis screw rod (8), and the adjustment plate (9) is threadedly mounted on the Z-axis screw rod (8).
4. A scraper conveyor for sludge transportation according to claim 3, characterized in that: The cleaning brush (7) is detachably mounted on the bottom end of the guide rod (10) by means of screws.
5. A scraper conveyor for sludge transportation according to claim 3, characterized in that: The linear drive assembly comprises an X-axis screw (12), a motor seat (13), a servo motor (14) and a transmission belt (15); the X-axis screws (12) are rotatably mounted in the two slide grooves (3); the two drive seats (4) are respectively threadedly mounted on the two X-axis screws (12); the motor seat (13) is fixedly mounted on the outside of the scraper conveyor; the servo motor (14) is fixedly mounted on the top of the motor seat (13); and the output shaft of the servo motor (14) is fixedly connected to the left end of one of the X-axis screws (12); the two X-axis screws (12) are connected by a transmission belt (15); and the transmission belt (15) is located outside the scraper conveyor body (1).
6. A scraper conveyor for sludge transportation according to claim 4, characterized in that: The side of the cleaning brush (7) connected to the guide rod (10) is made of a hard material, and the bottom end of the cleaning brush (7) is made of a soft material.
Citation Information
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