Circumferential positioning and fixing device for hanging head of uncoiling machine
By designing a circumferential positioning and fixing device for the uncoiler hanging head that includes a signaling block, a signaling sensor, a positioning mechanism and a linear drive mechanism, the problem of difficulty in aligning the large gear and the small gear in the rotational drive pinion meshing transmission is solved. problem, the accurate positioning and fixation of the hanging material head is realized, and the success rate of plugging and the reliability of the equipment are improved.
Patent Information
- Application Number
- CN202421000763.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-10
AI Technical Summary
In the prior art, the teeth of the large gear on the unrolled hanging head of the rotary driving pinion meshing transmission are not easily aligned with the teeth of the rotary driving pinion, and collisions occur during insertion, causing problems of difficulty in insertion.
A circumferential positioning and fixing device for the hanging head of an uncoiler is designed, which includes an uncoiling head, a large gear for the hanging head, a circular gear cover, a rotary drive mechanism, a rotary drive pinion, a signaling block, and a signaling sensor. Positioning mechanism, linear drive mechanism, frame and controller. Through the cooperation of the signaling block and the signaling sensor, the rotary drive mechanism and the linear drive mechanism are controlled to achieve accurate positioning and fixation of the large gear of the hanging material head.
It achieves the accurate positioning and fixation of the unwinding and hanging material head, ensures the smooth insertion of the small gear and the large gear, reduces the number of failed insertions, and improves the convenience of operation and the reliability of the equipment.
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Figure CN222373937U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel coil production devices, and in particular relates to a circumferential positioning and fixing device for a hanging head of an uncoiler. Background Art
[0002] Silicon steel coils are the raw materials for producing transformer cores. In the process of processing silicon steel coils into transformer cores, the silicon steel coils need to be transported to the uncoiler for striping and slicing. After production is completed, the remaining coils need to be unloaded from the uncoiler and put into storage. With the development of automation and intelligence in transformer core processing, the entire process requires automatic operation, and the coil transportation equipment needs to be automatically docked with the uncoiler. A docking port is set at a specific position of the hanging head on the uncoiler. When the two are transporting and handing over the coils, the docking port of the uncoiler needs to be rotated to the target position and the docking port needs to be accurately positioned and fixed reliably to prevent the smooth progress of the docking process due to misalignment or movement during the docking process, or even collision, which will damage the coil and equipment. Therefore, the uncoiler hanging head must have a circumferential positioning and fixing device.
[0003] In order to make the structure compact and reduce costs, a multi-head uncoiler usually uses a set of rotary drive units to drive multiple uncoiler heads to rotate. A driving pinion is provided on the rotary drive unit, and a large gear is provided on each uncoiler head. When you want to drive a specific uncoiler head to rotate and unload, you need to insert the small gear on the rotary drive unit into the large gear on the head at the beginning for meshing transmission. At this time, the other uncoiler heads are not meshed with the small gears and are in a free state in the circumferential direction. When switching the uncoiler head to the driving position (unwinding working position), the teeth of the large gear on the uncoiler head that is about to mesh with the rotary drive pinion are likely to be misaligned with the teeth of the rotary drive pinion, and a collision will occur during insertion, making insertion difficult.
[0004] The Chinese patent document with the publication number of CN217341966U discloses a spraying workpiece hanging device, which belongs to the technical field of spraying equipment and aims to provide a hanging device that is convenient for taking workpieces and is not easy for foreign matter to adhere to the workpiece, including a sliding frame, a hanging frame and a fixed assembly, the sliding frame includes a pulley base and a frame body connected to the pulley base, the frame body is provided with a slide groove, the pulley base is provided with a metal block, the hanging frame includes a fixed seat slidably connected to the slide groove and a hanging assembly connected to the fixed seat, the hanging assembly is composed of a number of hanging parts connected to the fixed seat, the fixed assembly includes a frame body and two movable rods placed on the frame body, the two movable rods are respectively placed on both sides of the frame body, the movable rods are movably connected to the frame body, a positioning head is provided on the end of the movable rod, a magnet is embedded in the positioning head, the magnet is adsorbed and connected to the metal block, and the movable rod moves toward the direction of the sliding frame. The document does not solve the problem that the teeth of the large gear on the unwinding hanging head of the rotating drive pinion meshing transmission are not easy to align with the teeth of the rotating drive pinion, and collision occurs during insertion, causing insertion difficulties. Utility Model Content
[0005] The utility model provides a circumferential positioning and fixing device for a material hanging head of an unwinding machine, and aims to overcome the problem in the prior art that the teeth of a large gear on an unwinding material hanging head with a rotating driving pinion meshing transmission are difficult to align with the teeth of a rotating driving pinion, collision occurs during insertion, and insertion is difficult.
[0006] To this end, the utility model provides a circumferential positioning and fixing device for the hanging head of an unwinding machine, including an unwinding hanging head, a hanging head large gear, a gear circular cover, a rotary drive mechanism, a rotary drive pinion, a signal transmitting block, a signal transmitting sensor, a positioning mechanism, a linear drive mechanism, a frame and a controller. The right end expansion sleeve of the unwinding hanging head is connected to the hanging head large gear, the outer surface of the hanging head large gear is connected to the gear circular cover, the circumferential outer side of the gear circular cover is connected to the signal transmitting block, the signal transmitting block cooperates with the signal transmitting sensor, the output end of the linear drive mechanism is connected to the positioning mechanism, the positioning mechanism cooperates with the right side of the hanging head large gear, the rotary drive mechanism is meshed with the hanging head large gear through the rotary drive pinion, the unwinding hanging head, the rotary drive mechanism, the signal transmitting sensor and the linear drive mechanism are all connected to the frame, and the controller is electrically connected to the rotary drive mechanism, the signal transmitting sensor and the linear drive mechanism respectively.
[0007] Preferably, the positioning mechanism includes a positioning block and a positioning pin, the output end of the linear drive mechanism is connected to the positioning pin, the positioning block is connected to the right side of the large gear of the hanging head, and the positioning pin cooperates with the positioning block.
[0008] Preferably, the positioning mechanism further comprises a positioning pin seat, the positioning pin outer shell is connected to the positioning pin seat, and the positioning pin seat is externally connected to the frame.
[0009] Preferably, the signal sending block is a metal block.
[0010] Preferably, the signal transmitting sensor is an inductive proximity switch.
[0011] Preferably, a positioning groove is provided on the right side of the positioning block.
[0012] Preferably, the left end of the positioning pin is matched and snap-fitted with the positioning groove.
[0013] Preferably, a guide groove is provided on the positioning pin.
[0014] Preferably, the rotary drive mechanism is a rotary drive mechanism with a brake.
[0015] Preferably, the linear drive mechanism adopts a pneumatic cylinder, an oil cylinder or an electric push rod.
[0016] Beneficial effects of the utility model:
[0017] 1. The circumferential positioning and fixing device of the uncoiler hanging head provided by the utility model comprises an uncoiler hanging head, a hanging head large gear, a gear circular cover, a rotary drive mechanism, a rotary drive pinion, a signaling block, a signaling sensor, a positioning mechanism, a linear drive mechanism, a frame and a controller. The circumferential outer side of the gear circular cover is connected with the signaling block. The rotary drive mechanism drives the rotary drive pinion to rotate. The rotary drive pinion and the hanging head large gear are meshed for transmission. The signaling block rotates with the uncoiler hanging head. The signaling sensor is fixed on the frame. When the signaling block rotates to the vicinity of the signaling sensor, the signaling sensor sends a signal. When the signaling sensor sends a signal, the controller controls the rotary drive mechanism to stop rotating, and controls the linear drive mechanism to push out the positioning pin of the positioning mechanism to position and fix the hanging head large gear, thereby realizing the positioning and fixing of the uncoiler hanging head. It is convenient for the notch on the uncoiler hanging head to dock with other equipment for loading and unloading, and the small gear driven by the unwinding power is smoothly inserted into the meshing transmission with the large gear on the hanging head.
[0018] 2. The circumferential positioning and fixing device for the hanging head of the uncoiler provided by the utility model sets the target angle of circumferential positioning by adjusting the different angular positions of the signal sending block on the circular cover of the gear to meet the positioning requirements at different positions.
[0019] 3. The circumferential positioning and fixing device for the hanging head of the uncoiler provided by the utility model has a positioning mechanism including a positioning block and a positioning pin. The output end of the linear drive mechanism is connected to the positioning pin. The positioning block is connected to the right side of the large gear of the hanging head. The positioning pin cooperates with the positioning block. After it is in place, the linear drive mechanism pushes out the positioning pin and inserts it into the control positioning block to complete the positioning and fixing. The structure is simple and the stability is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be described in further detail below in conjunction with the accompanying drawings.
[0021] Figure 1 It is a structural schematic diagram of the circumferential positioning and fixing device of the uncoiler hanging head;
[0022] Figure 2 This is a schematic diagram of the positioning pin being inserted into the positioning block;
[0023] Figure 3 When the signal block rotates to the signal sensor, Figure 1 Right view at AA.
[0024] Description of reference numerals: 1. Unwinding and hanging head; 2. Rotational drive mechanism; 2.1. Rotational drive pinion; 3. Signaling block; 4. Signaling sensor; 5. Positioning block; 6. Positioning pin; 7. Linear drive mechanism; 8. Controller; 9. Frame; 10. Positioning pin seat;
[0025] 1.1. Large gear of the hanging head; 1.2. Circular gear cover;
[0026] 2.1. Rotate the drive pinion;
[0027] 5.1. Positioning groove. DETAILED DESCRIPTION
[0028] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0029] Embodiment 1:
[0030] like Figure 1 and Figure 3 As shown, a circumferential positioning and fixing device for the hanging head of an unwinding machine comprises an unwinding hanging head 1, a hanging head large gear 1.1, a gear circular cover 1.2, a rotary drive mechanism 2, a rotary drive pinion 2.1, a signaling block 3, a signaling sensor 4, a positioning mechanism, a linear drive mechanism 7, a frame 9 and a controller 8. The right end expansion sleeve of the unwinding hanging head 1 is connected to the hanging head large gear 1.1, the outer surface of the hanging head large gear 1.1 is connected to the gear circular cover 1.2, the circumferential outer side of the gear circular cover 1.2 is connected to the signaling block 3, the signaling block 3 cooperates with the signaling sensor 4, the output end of the linear drive mechanism 7 is connected to the positioning mechanism, the positioning mechanism cooperates with the right side of the hanging head large gear 1.1, the rotary drive mechanism 2 is meshed with the hanging head large gear 1.1 through the rotary drive pinion 2.1, the unwinding hanging head 1, the rotary drive mechanism 2, the signaling sensor 4 and the linear drive mechanism 7 are all connected to the frame 9, and the controller 8 is electrically connected to the rotary drive mechanism 2, the signaling sensor 4 and the linear drive mechanism 7 respectively.
[0031] Specifically, the unwinding and hanging head 1 adopts a four-sided pyramid structure, the unwinding and hanging head 1 is fixedly connected to the hanging head large gear 1.1, the outer side of the gear circular cover 1.2 is a cylindrical surface, and the gear circular cover 1.2 moves with the hanging head large gear 1.1; the rotary drive mechanism 2 drives the rotary drive pinion 2.1 to rotate, the rotary drive pinion 2.1 and the hanging head large gear 1.1 are meshed for transmission, the signal block 3 rotates with the unwinding and hanging head 1, and the signal sensor 4 is fixed on the frame 9. When the signal block 3 rotates and moves to the vicinity of the signal sensor 4, the signal sensor 4 sends a signal; when the signal sensor 4 sends a signal, the controller 8 controls the rotary drive mechanism 2 to stop rotating, and controls the linear drive mechanism 7 to control the positioning mechanism to position and fix the hanging head large gear 1.1, so as to realize the positioning and fixing of the unwinding and hanging head 1; it is convenient for the unwinding and hanging head 1 to dock with other equipment on the notch, to load and unload materials, and for the unwinding power driven pinion to smoothly insert and mesh with the large gear on the hanging head for transmission.
[0032] Embodiment 2:
[0033] On the basis of Example 1, Figure 2 As shown, the positioning mechanism includes a positioning block 5 and a positioning pin 6. The output end of the linear drive mechanism 7 is connected to the positioning pin 6. The positioning block 5 is connected to the right side of the hanging head gear 1.1, and the positioning pin 6 cooperates with the positioning block 5.
[0034] Specifically, the positioning block 5 is fixedly connected to the right side of the hanging head gear 1.1. After the hanging head gear 1.1 is in place, the linear drive mechanism 7 pushes out the positioning pin 6, so that the positioning pin 6 is inserted into the positioning block 5 to complete the positioning and fixing. The linear drive mechanism 7 retracts the positioning pin 6 to cancel the positioning and fixing. The structure is simple and the stability is good.
[0035] Preferably, the positioning mechanism further includes a positioning pin seat 10 , the positioning pin 6 is externally connected to the positioning pin seat 10 , and the positioning pin seat 10 is externally connected to the frame 9 .
[0036] Specifically, the positioning pin 6 is limited by the positioning pin seat 10. The positioning pin seat 10 is provided with a cylindrical hole matched with the positioning pin, and a threaded hole is provided on the right side for connecting and fixing the linear drive mechanism 7.
[0037] Preferably, the signaling block 3 is a metal block, which has a simple structure and is convenient for the signaling sensor 4 to sense.
[0038] Preferably, the signal transmitting block 3 is connected to the gear circular cover 1.2 via screws.
[0039] Specifically, the screws are detachable connections, and the signal block 3 is connected to the gear circular cover 1.2 via screws, so that the position of the signal block 3 at different angles of the cylindrical surface of the gear circular cover 1.2 can be adjusted to set the target angle of the circumferential positioning, and installation and disassembly are convenient.
[0040] Preferably, the signal sensor 4 is an inductive proximity switch.
[0041] Specifically, the metal block can be used with an inductive proximity switch to achieve a non-contact detection purpose. The shape of the metal block is preferably a rectangle, and other shapes can be selected as needed to meet the use requirements.
[0042] Preferably, a positioning groove 5.1 is provided on the right side of the positioning block 5.
[0043] Specifically, without adding any additional components, the positioning groove 5.1 and the positioning pin 6 are matched and engaged with each other, so that the position of the hanging head gear 1.1 can be fixed after positioning.
[0044] Preferably, the left end of the positioning pin 6 is matched and snap-fitted with the positioning groove 5.1.
[0045] Specifically, the matching snap-fit ensures stability after fixation.
[0046] Preferably, the positioning groove 5.1 is in the shape of a V-shaped groove. The V-shaped groove has a simple structure and a good fixing effect. The positioning groove 5.1 is a metal plate, which is fixed to the side of the hanging head gear 1.1 by screws.
[0047] Preferably, the positioning pin 6 is a cylindrical shaft, the left end of which is a cone with a convex cone tip, and the right end of which is provided with a threaded hole. The cone matches the V-shaped groove, has good stability, and the threaded hole is convenient for connection with the piston shaft of the linear drive mechanism 7.
[0048] Preferably, a guide groove is provided on the positioning pin 6 .
[0049] Specifically, a guide groove is provided on the positioning pin 6 to prevent it from rotating along its own axis.
[0050] Preferably, there are multiple positioning grooves 5.1, and the multiple positioning grooves 5.1 are distributed according to needs to meet actual positioning and fixing needs, with good adaptability.
[0051] Preferably, the rotary drive mechanism 2 is a rotary drive mechanism with a brake.
[0052] Specifically, the rotary drive mechanism with a holding brake facilitates efficient starting and stopping.
[0053] Preferably, the rotary drive mechanism with a brake comprises a motor and a reducer, and the motor is connected to the rotary drive pinion 2.1 via the reducer; specifically, the rotary drive pinion 2.1 is connected to the output shaft of the reducer, the motor is provided with a brake, and the motor and the reducer jointly control the rotation of the rotary drive pinion 2.1.
[0054] Preferably, the linear drive mechanism 7 is a pneumatic cylinder, a hydraulic cylinder or an electric push rod, which have simple structures, good stability and are easy to install and maintain.
[0055] Preferably, the controller 8 adopts a programmable controller PLC.
[0056] Specifically, the programmable controller PLC has high reliability, strong anti-interference ability, complete functions, strong applicability, convenient maintenance and easy operation.
[0057] The working principle of the utility model is:
[0058] When the docking interface of the hanging head is directly above the vertical position, the signal block 3 is connected and fixed on the gear circular cover 1.2 (close to the corresponding position where the signal sensor 4 just sends a signal); the positioning block 5 is fixed on the side of the corresponding position of the hanging head large gear 1.1. When it is necessary to position the docking interface of the hanging head to the vertical position directly above from any angle, first make the rotary drive pinion 2.1 mesh with the hanging head large gear 1.1, and then the rotary drive mechanism 2 rotates at a low speed. At this time, the signal block 3 and the positioning block rotate at a low speed with the hanging head large gear 1.1 until the signal block 3 rotates to the signal sensor 4, and the signal sensor 4 sends a signal. After receiving the signal, the PLC immediately orders the rotary drive mechanism 2 to stop, and the rotary drive mechanism 2 brakes are tightened. Next, the PLC orders the linear drive mechanism 7 to control the valve to move, so that the linear drive mechanism 7 pushes out the positioning pin 6, and the positioning pin 6 is pressed into the V-groove on the positioning block 5; then, the PLC orders the rotary drive mechanism 2 motor brake to release, and the positioning pin 6 is accurately inserted into the V-groove; at this time, the unwinding and hanging head 1 accurately positions the docking port in the vertical direction directly above the position, and is reliably fixed.
[0059] The utility model can stop the uncoiler hanging head at a set circumferential position, and accurately position and fix it. It ensures that the docking port on the uncoiler hanging head can be accurately positioned and fixed, so as to ensure that the uncoiler and the coil conveying equipment are docked for coil conveying, and the docking process is accurate and reliable. It ensures that a set of driving units drives the uncoilers with multiple hanging heads, and the small gear of the driving unit and the large gear on the hanging head can be smoothly inserted and meshed, reducing the number of insertion failures.
[0060] In the description of the present invention, it should be understood that the terms "left", "outside", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on the present invention.
[0061] The above examples are merely illustrative of the present invention and do not constitute a limitation on the protection scope of the present invention. All designs that are identical or similar to the present invention fall within the protection scope of the present invention.
Claims
1. A circumferential positioning and fixing device for a coiler hanging head, characterized in that: The invention comprises a coil unwinding and hanging head (1), a coil unwinding and hanging head large gear (1.1), a gear circular cover (1.2), a rotary drive mechanism (2), a rotary drive small gear (2.1), a signal transmitting block (3), a signal transmitting sensor (4), a positioning mechanism, a linear drive mechanism (7), a frame (9) and a controller (8), wherein the right end expansion sleeve of the coil unwinding and hanging head (1) is connected to the coil unwinding and hanging head large gear (1.1), the outer surface of the coil unwinding and hanging head large gear (1.1) is connected to the gear circular cover (1.2), the outer circumferential side of the gear circular cover (1.2) is connected to the signal transmitting block (3), and the signal transmitting block (3) cooperates with the signal transmitting sensor (4), the output end of the linear drive mechanism (7) is connected to the positioning mechanism, the positioning mechanism cooperates with the right side of the hanging head gear (1.1), the rotary drive mechanism (2) is meshed with the hanging head gear (1.1) through the rotary drive pinion (2.1), the unwinding hanging head (1), the rotary drive mechanism (2), the signal transmitting sensor (4) and the linear drive mechanism (7) are all connected to the frame (9), and the controller (8) is electrically connected to the rotary drive mechanism (2), the signal transmitting sensor (4) and the linear drive mechanism (7) respectively.
2. The circumferential positioning and fixing device for the hanging head of the uncoiler according to claim 1, characterized in that: The positioning mechanism comprises a positioning block (5) and a positioning pin (6); the output end of the linear drive mechanism (7) is connected to the positioning pin (6); the positioning block (5) is connected to the right side of the hanging head gear (1.1); and the positioning pin (6) cooperates with the positioning block (5).
3. The circumferential positioning and fixing device for the hanging head of the uncoiler as claimed in claim 2, characterized in that: The positioning mechanism further comprises a positioning pin seat (10), the positioning pin (6) is externally connected to the positioning pin seat (10), and the positioning pin seat (10) is externally connected to the frame (9).
4. The circumferential positioning and fixing device for the hanging head of the uncoiler according to claim 1, characterized in that: The signal sending block (3) is a metal block.
5. The circumferential positioning and fixing device for the hanging head of the uncoiler according to claim 1, characterized in that: The signal transmitting sensor (4) is an inductive proximity switch.
6. The circumferential positioning and fixing device for the hanging head of the uncoiler as claimed in claim 2, characterized in that: A positioning groove (5.1) is provided on the right side of the positioning block (5).
7. The circumferential positioning and fixing device for the hanging head of the uncoiler according to claim 6, characterized in that: The left end of the positioning pin (6) is matched and snap-fitted with the positioning groove (5.1).
8. The circumferential positioning and fixing device for the hanging head of the uncoiler according to claim 7, characterized in that: The positioning pin (6) is provided with a guide groove.
9. The circumferential positioning and fixing device for the hanging head of the uncoiler according to claim 1, characterized in that: The rotary drive mechanism (2) is a rotary drive mechanism with a brake.
10. The circumferential positioning and fixing device for the hanging head of the uncoiler according to claim 1, characterized in that: The linear drive mechanism (7) adopts an air cylinder, an oil cylinder or an electric push rod.
Citation Information
Patent Citations
Plastic spraying workpiece hanging device
CN217341966U