Anaerobic / aerobic integrated fermentation device
By designing an anaerobic/aerobic integrated fermentation device and using tilting mechanism and heating chamber technology, the problem of traditional fermentation devices being unable to recover clean energy and consuming a large amount of resources has been solved, achieving an efficient fermentation process and improving economic benefits.
Patent Information
- Application Number
- CN202420979783.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Traditional aerobic fermentation devices cannot recycle clean energy, while traditional anaerobic fermentation technology requires a large amount of water and energy, resulting in low economic benefits for the engineering.
An anaerobic/aerobic integrated fermentation device is designed, which uses a tilting mechanism to tilt the heated mixing barrel to facilitate the flow of materials, and a heating chamber is set between the insulation barrel and the mixing barrel to cooperate with the liquid supply pump and hoses to achieve all-round heating work.
This device can easily take out materials after fermentation is completed, improves heating efficiency and temperature control efficiency, and improves overall economic benefits.
Smart Images

Figure CN222374647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation devices, in particular to an anaerobic / aerobic integrated fermentation device. Background Art
[0002] With the development of social economy and the improvement of people's living standards, the emission of organic waste is increasing. my country's organic waste production ranks among the top in the world and has become one of the main factors affecting environmental pollution. The use of reasonable technology to effectively treat and utilize organic waste is of great significance to saving natural resources, preventing and controlling environmental pollution, and achieving sustainable economic and social development. At present, the main treatment technologies include landfill, aerobic composting, incineration, anaerobic digestion, etc. The landfill method occupies a large area and requires a large investment, especially biomass energy is difficult to be effectively utilized, which is a waste of resources; the incineration method realizes energy and saves land, but the investment is high, and it will emit highly toxic dioxin-like gases, which has great environmental hazards. Aerobic composting and anaerobic digestion can make organic waste harmless, reduce the amount, and utilize resources.
[0003] The traditional aerobic fermentation device is a static aerobic fermentation device with natural ventilation or forced ventilation. The material starts from fermentation, and the temperature begins to drop after passing through medium temperature and high temperature. The whole process is carried out under aerobic conditions, and its disadvantage is that clean energy cannot be recovered. The traditional anaerobic fermentation technology is mainly liquid fermentation technology, which has been widely used and relatively mature. Liquid fermentation requires a large amount of water due to the low concentration of fermented materials, and a large amount of energy is required to reach the medium temperature or high temperature fermentation temperature, which greatly reduces the economic benefits of the project. As described in the patent document CN205676458U, a horizontal aerobic-anaerobic integrated fermentation device includes a fermentation device body, a sprinkler, a motor, a stirring shaft, a stirring blade, a percolation plate, a fan, etc. The stirring shaft is installed in a horizontal installation mode at the lower part of the fermentation device. One end of the shaft is connected to the motor through a coupling, and the other end is connected to the fan through a coupling; a sprinkler, an exhaust pipe and a biogas pipe are installed on the top of the fermentation device, and a percolation plate is arranged at the bottom. However, when solid-state fermentation occurs during use, it is difficult to take out the materials inside the mixing barrel, and the overall heating effect is poor. Utility Model Content
[0004] The purpose of the utility model is to provide an anaerobic / aerobic integrated fermentation device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An anaerobic / aerobic integrated fermentation device, comprising a mounting frame, wherein a heat flow chamber, a fan chamber and an electric control chamber are sequentially arranged inside the mounting frame from left to right, the surface of the mounting frame is connected to a connecting frame through a tilting mechanism, a driving motor is arranged on one side surface of the connecting frame, a coupling is connected to the driving end of the driving motor, an air intake mechanism is arranged at the other end of the coupling, the other end of the air intake mechanism is penetrated and arranged at the center of one end of a heating and stirring barrel, the end of one side of the air intake mechanism penetrating the heating and stirring barrel is connected to a stirring shaft, the outer side of the stirring shaft is connected to a stirring rod, a temperature measuring port, an air outlet and a feed port are arranged on the top of the heating and stirring barrel, and the end of the heating and stirring barrel away from the air intake mechanism is connected to a barrel cover through a plurality of locking nuts and matching connectors;
[0007] The heating and stirring barrel comprises an outer heat-insulating barrel body and an inner stirring barrel body, and a heating chamber is arranged between the heat-insulating barrel body and the stirring barrel body and inside the barrel cover.
[0008] Further preferably, the tilting mechanism comprises a hydraulic support rod and a tilting pin, one end of the hydraulic support rod cooperates with a hinge block to be connected to the bottom of the connecting frame, and the other end of the hydraulic support rod cooperates with the hinge block to be connected to the surface of the mounting frame;
[0009] The tilting pin is arranged on one end of the mounting frame surface away from the hydraulic support rod, and the outer side of the tilting pin is rotatably connected to the connecting frame.
[0010] Further preferably, a cushion block is provided on one end of the surface of the mounting frame close to the hydraulic support rod, and the surface of the cushion block is movably connected to the connecting frame.
[0011] Further preferably, a liquid supply pump is arranged inside the heat flow bin, a heat flow inlet is opened on the outside of the heat preservation barrel body, and the liquid outlet end of the liquid supply pump is connected to the heat flow inlet through a hose.
[0012] Further preferably, a heat flow outlet is provided on the outer side of the barrel cover, and a bearing is provided at the center of the surface of the barrel cover close to the heating and stirring barrel, and the bearing is rotatably connected to the end of the stirring shaft.
[0013] Further preferably, the interiors of the stirring shaft and the stirring rod are both hollow structures, and a plurality of air filling ports are evenly distributed on the surfaces of the stirring shaft and the stirring rod, and a filter screen is provided at the air filling port.
[0014] Further preferably, the air intake mechanism includes a vent pipe and an air inlet, the vent pipe is connected to one end of the stirring shaft, an air inlet is also provided on the outside of the vent pipe, a blower is provided inside the blower compartment, and the blower is connected to the air inlet through a pipeline.
[0015] Further preferably, the connecting member includes a rotating shaft arranged between the barrel cover and the heating and stirring barrel, and a plurality of reserved holes are also arranged inside the connecting member, a hose is arranged passing through the reserved holes, and two ends of the hose are respectively connected to the heating chamber inside the barrel cover and the heating chamber inside the heating and stirring barrel.
[0016] Further preferably, a plurality of support blocks are provided between the connecting frame and the heating and stirring barrel, and a guide plate is connected to a side of the connecting frame close to the discharge end of the heating and stirring barrel, and the guide plate is an arc-shaped structure as a whole.
[0017] Further preferably, movable wheels are provided at the four corners of the bottom of the mounting frame.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] By setting a tilting mechanism between the mounting frame and the connecting frame, the heating stirring barrel can be tilted after fermentation is completed, so that the material inside the heating stirring barrel can flow out more conveniently, and it cooperates with the arc-shaped guide plate set on the side of the connecting frame close to the discharge end of the heating stirring barrel to ensure that the material will not spill.
[0020] Heating chambers are arranged between the heat preservation barrel body and the stirring barrel body and inside the barrel cover. With the help of the liquid supply pump arranged inside the heat flow bin, the heating chamber inside the barrel cover and the heating chamber inside the heating stirring barrel are connected to each other under the action of the heat flow inlet and the hose between the heating stirring barrel and the barrel cover, so as to realize all-round heating work, improve the overall heating efficiency, and have a high overall temperature control efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the tilted state of the connecting frame in the discharging state of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the heating stirring barrel of the utility model;
[0024] Figure 4 This is a schematic diagram of the side structure of the barrel cover of the utility model;
[0025] In the figure: 1. mounting frame; 2. heat flow chamber; 3. fan chamber; 4. electric control chamber; 5. liquid supply pump; 6. blower; 7. moving wheel; 8. cushion block; 9. connecting frame; 10. hydraulic support rod; 11. tilting pin; 12. driving motor; 13. coupling; 14. ventilation pipe; 15. air inlet; 16. air intake mechanism; 17. stirring shaft; 18. stirring rod; 19. charging port; 20. bearing; 21. barrel cover; 22. insulation barrel body; 23. heating chamber; 24. stirring barrel body; 25. heat flow inlet; 26. heat flow outlet; 27. temperature measuring port; 28. air outlet; 29. feed port; 30. locking nut; 31. support block; 32. guide plate; 33. connector; 34. rotating shaft; 35. reserved hole. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0028] An anaerobic / aerobic integrated fermentation device comprises a mounting frame 1, wherein a heat flow chamber 2, a fan chamber 3 and an electric control chamber 4 are sequentially arranged inside the mounting frame 1 from left to right, a surface of the mounting frame 1 is connected to a connecting frame 9 through a tilting mechanism, a surface of one side of the connecting frame 9 is provided with a driving motor 12, a driving end of the driving motor 12 is connected to a coupling 13, an air intake mechanism 16 is provided at the other end of the coupling 13, the other end of the air intake mechanism 16 is penetrated and arranged at the center of one end of a heating and stirring barrel, a stirring shaft 17 is connected to the end of one side of the air intake mechanism 16 penetrating the heating and stirring barrel, a stirring rod 18 is connected to the outer side of the stirring shaft 17, a temperature measuring port 27, an air outlet 28 and a feed port 29 are arranged on the top of the heating and stirring barrel, and one end of the heating and stirring barrel away from the air intake mechanism 16 is connected to a barrel cover 21 through a plurality of locking nuts 30 and a connecting piece 33; the driving motor 12 adopts a speed regulating motor, which can realize stepless adjustment of 0-50r / min.
[0029] The heating and stirring barrel comprises an outer heat-insulating barrel body 22 and an inner stirring barrel body 24 . A heating chamber 23 is provided between the heat-insulating barrel body 22 and the stirring barrel body 24 and inside the barrel cover 21 .
[0030] In the utility model, the tilt mechanism includes a hydraulic support rod 10 and a tilt pin 11. One end of the hydraulic support rod 10 is connected to the bottom of the connecting frame 9 with a hinge block, and the other end of the hydraulic support rod 10 is connected to the surface of the mounting frame 1 with a hinge block; the tilt pin 11 is arranged on the end of the mounting frame 1 surface away from the hydraulic support rod 10, and the outer side of the tilt pin 11 is rotatably connected to the connecting frame 9. A cushion block 8 is also arranged on the end of the mounting frame 1 surface close to the hydraulic support rod 10, and the surface of the cushion block 8 is movably connected to the connecting frame 9.
[0031] In the present invention, a liquid supply pump 5 is provided inside the heat flow chamber 2, a heat flow inlet 25 is provided outside the heat preservation barrel 22, and the liquid outlet of the liquid supply pump 5 is connected to the heat flow inlet 25 through a hose. The heat conduction medium in the heat flow chamber 2 is water or other liquids with high heat conduction efficiency such as silicone oil.
[0032] In the utility model, a heat flow outlet 26 is arranged on the outer side of the barrel cover 21 , and a bearing 20 is arranged at the center of the surface of the barrel cover 21 close to the heating and stirring barrel, and the bearing 20 is rotatably connected to the end of the stirring shaft 17 .
[0033] In the present invention, the interior of the stirring shaft 17 and the stirring rod 18 are both hollow structures, and a plurality of air inlets 19 are evenly distributed on the surface of the stirring shaft 17 and the stirring rod 18, and a filter is provided at the air inlet 19. The air intake mechanism 16 includes a vent pipe 14 and an air inlet 15, the vent pipe 14 is connected to one end of the stirring shaft 17, and the air inlet 15 is also provided on the outside of the vent pipe 14, and a blower 6 is provided inside the fan compartment 3, and the blower 6 is connected to the air inlet 15 through a pipeline.
[0034] In the utility model, the connecting member 33 includes a rotating shaft 34 arranged between the barrel cover 21 and the heating and stirring barrel, and a plurality of reserved holes 35 are also arranged inside the connecting member 33. A hose is arranged through the reserved holes 35, and the two ends of the hose are respectively connected to the heating chamber 23 inside the barrel cover 21 and the heating chamber 23 inside the heating and stirring barrel.
[0035] In the present invention, a plurality of support blocks 31 are provided between the connecting frame 9 and the heating and stirring barrel, and a guide plate 32 is connected to one side of the connecting frame 9 close to the discharge end of the heating and stirring barrel, and the guide plate 32 is an arc-shaped structure as a whole.
[0036] In the utility model, moving wheels 7 are arranged at the four corners of the bottom of the mounting frame 1 .
[0037] Embodiment 1: When aerobic fermentation is performed, the material to be fermented is first added to the inside of the stirring barrel body 24 through the feed port 29 on the top of the heated stirring barrel, and the feed port 29 is closed after the addition is completed. Then the blower 6 is started, and air is inflated into the stirring barrel body 24 through the air inlet 15 and the vent pipe 14 of the air inlet mechanism 16 through the pipe connected to the blower 6, and through the charging port 19 on the surface of the stirring shaft 17 and the stirring rod 18. A filter is provided at the charging port 19 to prevent the material from blocking it. At the same time, the driving motor 12 drives the stirring shaft 17 to rotate under the drive of the coupling 13, and the material inside the stirring barrel body 24 is stirred to be fully mixed with the air. The temperature measuring port 27 can measure the temperature inside the stirring barrel body 24 in conjunction with the thermometer, and the air outlet 28 can discharge the excess air inside the stirring barrel body 24 and the biogas generated during the fermentation process.
[0038] Embodiment 2: When performing anaerobic fermentation, the air inlet 15 is closed. First, the material to be fermented is added to the inside of the stirring barrel body 24 through the feed port 29 on the top of the heated stirring barrel, and the feed port 29 is closed after the addition is completed. Then, the heat-conducting medium in the heat flow bin 2 is input through the hose into the space between the heat-insulating barrel body 22 and the stirring barrel body 24 and the heating chamber 23 set inside the barrel cover 21 through the liquid supply pump 5, and the stirring barrel body 24 is heated, thereby heating the material inside the stirring barrel body 24. At the same time, the driving motor 12 is driven by the coupling 13 to drive the stirring shaft 17 to rotate, and the material inside the stirring barrel body 24 is stirred to be fully mixed in a high-temperature, anaerobic environment. The temperature measuring port 27 can measure the temperature inside the stirring barrel body 24 with a thermometer, and the air outlet 28 can discharge the excess air inside the stirring barrel body 24 and the biogas generated during the fermentation process.
[0039] Embodiment 3: After aerobic fermentation or anaerobic fermentation is completed, the locking nut 30 between the barrel cover 21 and the heating and stirring barrel is loosened, so that the barrel cover 21 is rotated to one side under the action of the rotating shaft 34, and at the same time, the hydraulic support rod 10 is extended upward to lift the connecting frame 9, so that the heating and stirring barrel is tilted, so that the material inside the heating and stirring barrel can flow out more conveniently, and the arc-shaped guide plate 32 arranged on the side of the connecting frame 9 close to the discharge end of the heating and stirring barrel can collect the material in a unified manner to ensure that the material will not spill.
[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An anaerobic / aerobic integrated fermentation device, comprising a mounting frame (1), characterized in that: The interior of the mounting frame (1) is provided with a heat flow chamber (2), a fan chamber (3) and an electric control chamber (4) in sequence from left to right; the surface of the mounting frame (1) is connected to a connecting frame (9) via a tilting mechanism; a driving motor (12) is provided on one side surface of the connecting frame (9); a driving end of the driving motor (12) is connected to a coupling (13); an air intake mechanism (16) is provided at the other end of the coupling (13); the other end of the air intake mechanism (16) is arranged through the center of one end of the heating and stirring barrel; the end of one side of the air intake mechanism (16) that passes through the heating and stirring barrel is connected to a stirring shaft (17); the outer side of the stirring shaft (17) is connected to a stirring rod (18); a temperature measuring port (27), an air outlet (28) and a feed port (29) are provided on the top of the heating and stirring barrel; the end of the heating and stirring barrel away from the air intake mechanism (16) is connected to a barrel cover (21) via a plurality of locking nuts (30) and a matching connecting piece (33); The heating and stirring barrel comprises an outer heat-insulating barrel body (22) and an inner stirring barrel body (24), and a heating chamber (23) is provided between the heat-insulating barrel body (22) and the stirring barrel body (24) and inside the barrel cover (21).
2. The anaerobic / aerobic integrated fermentation device according to claim 1, characterized in that: The tilting mechanism comprises a hydraulic support rod (10) and a tilting pin (11); one end of the hydraulic support rod (10) cooperates with a hinge block to be connected to the bottom of the connecting frame (9), and the other end of the hydraulic support rod (10) cooperates with the hinge block to be connected to the surface of the mounting frame (1); The tilting pin shaft (11) is arranged on an end of the surface of the mounting frame (1) away from the hydraulic support rod (10), and the outer side of the tilting pin shaft (11) is rotatably connected to the connecting frame (9).
3. The anaerobic / aerobic integrated fermentation device according to claim 2, characterized in that: A cushion block (8) is also provided on one end of the surface of the mounting frame (1) close to the hydraulic support rod (10), and the surface of the cushion block (8) is movably connected to the connecting frame (9).
4. The anaerobic / aerobic integrated fermentation device according to claim 1, characterized in that: A liquid supply pump (5) is arranged inside the heat flow chamber (2), a heat flow inlet (25) is opened on the outside of the heat preservation barrel body (22), and the liquid outlet end of the liquid supply pump (5) is connected to the heat flow inlet (25) through a hose.
5. The anaerobic / aerobic integrated fermentation device according to claim 1, characterized in that: A heat flow outlet (26) is arranged on the outside of the barrel cover (21), and a bearing (20) is arranged at the center of the surface of the barrel cover (21) close to the heating and stirring barrel, and the bearing (20) is rotatably connected to the end of the stirring shaft (17).
6. The anaerobic / aerobic integrated fermentation device according to claim 1, characterized in that: The interior of the stirring shaft (17) and the stirring rod (18) are both hollow structures, and a plurality of air charging ports (19) are evenly distributed on the surface of the stirring shaft (17) and the stirring rod (18), and a filter screen is arranged at the air charging port (19).
7. The anaerobic / aerobic integrated fermentation device according to claim 6, characterized in that: The air intake mechanism (16) comprises a vent pipe (14) and an air inlet (15); the vent pipe (14) is connected to one end of a stirring shaft (17); the air inlet (15) is also arranged on the outside of the vent pipe (14); a blower (6) is arranged inside the blower compartment (3); and the blower (6) is connected to the air inlet (15) via a pipeline.
8. The anaerobic / aerobic integrated fermentation device according to claim 1, characterized in that: The connecting member (33) comprises a rotating shaft (34) arranged between the barrel cover (21) and the heating and stirring barrel, and a plurality of reserved holes (35) are arranged inside the connecting member (33). A hose is arranged to penetrate inside the reserved holes (35), and two ends of the hose are respectively connected to the heating chamber (23) inside the barrel cover (21) and the heating chamber (23) inside the heating and stirring barrel.
9. The anaerobic / aerobic integrated fermentation device according to claim 1, characterized in that: A plurality of support blocks (31) are also arranged between the connecting frame (9) and the heating and stirring barrel, and a guide plate (32) is also connected to one side of the connecting frame (9) close to the discharge end of the heating and stirring barrel, and the guide plate (32) is an arc-shaped structure as a whole.
10. The anaerobic / aerobic integrated fermentation device according to claim 1, characterized in that: The four corners of the bottom of the mounting frame (1) are each provided with moving wheels (7).
Citation Information
Patent Citations
Horizontal good oxygen anaerobism integration fermenting installation
CN205676458U