Wear temperature alarm sensor for calipers of passenger car

By designing a wear temperature alarm sensor for passenger car calipers, the problem of the complexity of independent installation of wear and temperature sensors in the existing technology is solved, achieving more efficient installation and maintenance, reducing costs, and ensuring the status of the brake system. timely monitoring.

CN222377069UActive Publication Date: 2025-01-21LINYI TIANYI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420593876.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-01-21
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

In existing passenger car calipers, wear sensors and temperature sensors need to be installed separately, resulting in increased difficulty in installation and maintenance of equipment and increased cost of use.

Method used

Design a wear temperature alarm sensor for passenger car calipers. Through the action of the detection mechanism and the fixing mechanism, real-time monitoring and alarm of brake pad temperature and wear can be achieved, reducing the complexity of independent installation of the sensor.

Benefits of technology

By combining wear and temperature sensors, installation efficiency is improved, installation and maintenance costs are reduced, ensuring timely and accurate status monitoring of the brake system, and extending sensor service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222377069U_ABST
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Abstract

The utility model provides an abrasion temperature alarm sensor for calipers of a passenger car, which relates to the technical field of sensors and comprises a fixing mechanism, a detection mechanism is movably embedded in the inner surface wall of the fixing mechanism, and the detection mechanism comprises a shell. According to the brake pad, under the action of the detection mechanism, when the brake pad works, the temperature sensor probe attached to the brake pad can monitor the temperature of the brake pad in real time, an alarm is given out when the temperature is too high, a driver is reminded to take measures in time, and the safety problem caused by performance reduction of the brake pad due to high temperature is avoided; after being used, the brake pad is gradually thinned due to friction, at the moment, a wire of the abrasion sensor is abraded by the brake disc, then the abrasion sensor can give an alarm in time to remind people of replacing the brake pad and combining the abrasion sensor with a temperature sensor, the installation efficiency of people can be improved, and the installation and maintenance cost and complexity are reduced; and the condition that a driver cannot comprehensively and quickly know the state of the brake system can be facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensors, in particular to a wear temperature alarm sensor for a passenger car caliper. Background Art

[0002] A sensor is a detection device that can sense the information being measured and convert the sensed information into electrical signals or other required forms of information output according to certain rules to meet the requirements of information transmission, processing, storage, display, recording and control. It is the primary link in realizing automatic detection and automatic control. Sensors are widely used in many modern technological fields, such as industrial production, automated process control, environmental monitoring, medical equipment, smart homes, etc. Through sensors, people can obtain various physical quantities, chemical quantities, biomass and other information, and convert them into processable electrical signals, thereby realizing the monitoring, control and optimization of various parameters and states.

[0003] After long-term use, the brake pads inside the current passenger car calipers will continue to wear out. If the brake pads are worn to a dangerous degree and are not replaced in time, it will greatly increase the driving risk. The brake pads will also generate a lot of heat during friction, which will damage the braking system. Most current cars will install wear sensors and temperature sensors on the calipers separately, which makes the structure of the braking system more complicated and increases the difficulty of design and installation. At the same time, the two independent systems also increase the time for maintenance, calibration and replacement of parts, further increasing the cost of using the vehicle. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is in use, the wear sensor and the temperature sensor need to be installed separately, which increases the difficulty of equipment installation and maintenance and also increases the cost of use, thereby proposing a wear temperature alarm sensor for passenger car calipers.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a wear temperature alarm sensor for a passenger car caliper, comprising a fixing mechanism, wherein an inner surface wall of the fixing mechanism is movably embedded with a detection mechanism;

[0006] The detection mechanism includes a shell, an outer wall of the shell is provided with a circular groove, the outer wall of the shell is provided with two first threaded holes, the inner walls of the two first threaded holes are threadedly connected with a first fixing screw, the outer wall of the shell is provided with two second mounting grooves, the inner walls of the two second mounting grooves are fixedly installed with elastic retaining springs, the outer wall of the shell is fixedly installed with two fixing blocks, the outer walls of the two fixing blocks are provided with a group of second threaded holes, the inner walls of the two groups of second threaded holes are threadedly connected with a group of second fixing screws, a group of first extrusion plates are fixedly installed on one side of the outer walls of the two groups of second fixing screws, the bottom of the shell is provided with two first mounting holes, the bottom of the shell is provided with a second mounting hole, two fixing rods are fixedly installed on one side of the outer wall of the shell, the outer walls of the two fixing rods are movably provided with connecting brackets, and the outer walls of the two connecting brackets are provided with third threaded holes.

[0007] Preferably, the inner surface walls of the two third threaded holes are both threadedly connected with third fixing screws, and the second extrusion plate is fixedly mounted on one side of the outer wall of the two third fixing screws.

[0008] Preferably, a wear sensor wire is movably inserted into the inner wall of one of the two first mounting holes, and the outer wall of the wear sensor wire is movably inserted into the inside of the other of the two first mounting holes, and the wear sensor wire is movably inserted into the inner wall of the circular groove.

[0009] Preferably, a group of dampers are fixedly mounted on the top of the shell, and a group of springs are fixedly mounted on the top of the shell.

[0010] Preferably, a metal sleeve is fixedly installed between the tops of a group of springs, and the bottom of the metal sleeve is fixedly connected to the telescopic end of a group of dampers. A third mounting hole is opened on the top of the metal sleeve, and a temperature sensor probe is fixedly inserted into the inner wall of the third mounting hole.

[0011] Preferably, the output end of the temperature sensor probe is fixedly connected to a temperature sensor wire, and the outer wall of the temperature sensor wire is fixedly inserted into the interior of the second mounting hole.

[0012] Preferably, the fixing mechanism comprises a bottom plate, the inner surface wall of the bottom plate is provided with two first mounting grooves, and a brake pad is fixedly mounted on the top of the bottom plate.

[0013] Preferably, the top of the bottom plate contacts the bottoms of the two groups of first extrusion plates, the bottom of the bottom plate contacts the tops of the two groups of second extrusion plates, and the inner walls of the two first mounting grooves are movably embedded with the outer walls of the elastic retaining springs.

[0014] Compared with the prior art, the advantages and positive effects of the utility model are:

[0015] In the utility model, under the action of the detection mechanism, when the brake pad is working, the temperature sensor probe attached to it can monitor the temperature of the brake pad in real time, and issue an alarm when the temperature is too high, reminding the driver to take timely measures to avoid the performance of the brake pad being degraded due to high temperature, which may cause safety problems. The brake pad will gradually become thinner due to friction after use. At this time, the wear sensor wire will be worn off by the brake disc. Then the wear sensor can issue an alarm in time to remind people to replace the brake pad. Combining the wear sensor and the temperature sensor can not only improve people's installation efficiency and reduce the cost and complexity of installation and maintenance, but also facilitate the driver to quickly and comprehensively understand the status of the brake system.

[0016] In the utility model, the metal sleeve can drive the temperature sensor probe to move left and right under the action of a group of dampers and springs under the cooperation of the detection mechanism and the fixing mechanism, so that the temperature sensor probe can always be in contact with the brake pad to improve the accuracy of temperature detection, and the vibration generated by the brake pad during braking can be prevented from damaging the temperature sensor probe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model provides a main structural stereogram of a wear temperature alarm sensor for a passenger car caliper;

[0018] Figure 2 The utility model provides a top perspective view of a fixing mechanism in a wear temperature alarm sensor for a passenger car caliper;

[0019] Figure 3 The utility model provides a top view of a detection mechanism in a wear temperature alarm sensor for a passenger car caliper;

[0020] Figure 4 The utility model provides a cross-sectional exploded view of a detection mechanism in a wear temperature alarm sensor for a passenger car caliper;

[0021] Figure 5 The utility model provides a three-dimensional disassembled diagram of a detection mechanism in a wear temperature alarm sensor for a passenger car caliper;

[0022] Figure 6 The utility model provides a schematic diagram of the disassembly of the detection mechanism part of a wear temperature alarm sensor for a passenger car caliper.

[0023] Legend:

[0024] 1. Fixing mechanism; 101. Bottom plate; 102. First mounting groove; 103. Brake pad;

[0025] 2. Detection mechanism; 201. Housing; 202. Round groove; 203. First threaded hole; 204. First fixing screw; 205. Second mounting groove; 206. Elastic retaining ring; 207. Fixing block; 208. Second threaded hole; 209. Second fixing screw; 210. First extrusion plate; 211. First mounting hole; 212. Second mounting hole; 213. Fixing rod; 214. Connecting bracket; 215. Third threaded hole; 216. Third fixing screw; 217. Second extrusion plate; 218. Wear sensor wire; 219. Damper; 220. Spring; 221. Metal sleeve; 222. Third mounting hole; 223. Temperature sensor probe; 224. Temperature sensor wire. DETAILED DESCRIPTION

[0026] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0028] Embodiment 1, as Figure 1-Figure 6 As shown, the utility model provides a wear temperature alarm sensor for a passenger car caliper, comprising a fixing mechanism 1, and a detection mechanism 2 is movably embedded in the inner surface wall of the fixing mechanism 1;

[0029] The detection mechanism 2 includes a shell 201, the outer wall of the shell 201 is provided with a circular groove 202, the outer wall of the shell 201 is provided with two first threaded holes 203, the inner walls of the two first threaded holes 203 are both threadedly connected with first fixing screws 204, the outer wall of the shell 201 is provided with two second mounting grooves 205, the inner walls of the two second mounting grooves 205 are both fixedly installed with elastic retaining springs 206, the outer wall of the shell 201 is fixedly installed with two fixing blocks 207, the outer walls of the two fixing blocks 207 are both provided with a set of second threaded holes 20 8. The inner wall of the two groups of second threaded holes 208 is threadedly connected with a group of second fixing screws 209. One side of the outer wall of the two groups of second fixing screws 209 is fixedly installed with a group of first extrusion plates 210. The bottom of the shell 201 is provided with two first mounting holes 211. The bottom of the shell 201 is provided with a second mounting hole 212. One side of the outer wall of the shell 201 is fixedly installed with two fixing rods 213. The outer wall of the two fixing rods 213 is movably sleeved with a connecting bracket 214. The outer wall of the two connecting brackets 214 is provided with a third threaded hole 215. The inner surface walls of the two third threaded holes 215 are both threadedly connected with third fixing screws 216, and the outer wall sides of the two third fixing screws 216 are both fixedly installed with second extrusion plates 217. The inner surface wall of one of the two first mounting holes 211 is movably inserted with a wear sensor wire 218, and the outer surface wall of the wear sensor wire 218 is movably inserted inside the other of the two first mounting holes 211. The inner surface wall of the circular groove 202 is movably inserted with a wear sensor wire 218. A group of dampers 219 are fixedly installed on the top of the housing 201. The housing A group of springs 220 are fixedly installed on the top of 201, a metal sleeve 221 is fixedly installed between the tops of the group of springs 220, and the bottom of the metal sleeve 221 is fixedly connected to the telescopic end of a group of dampers 219, a third mounting hole 222 is opened on the top of the metal sleeve 221, a temperature sensor probe 223 is fixedly inserted into the inner surface wall of the third mounting hole 222, the output end of the temperature sensor probe 223 is fixedly connected to a temperature sensor wire 224, and the outer surface wall of the temperature sensor wire 224 is fixedly inserted into the inside of the second mounting hole 212.

[0030] The effect achieved by the entire embodiment 1 is that the two elastic retaining springs 206 on the housing 201 can quickly fix the position of the housing 201, and then the second fixing screw 209 and the third fixing screw 216 can be rotated to drive the first extrusion plate 210 and the second extrusion plate 217 to move respectively, so as to further fix the position of the housing 201, so as to prevent it from being displaced or falling off during the driving and braking of the car, thereby affecting the monitoring effect and threatening the driving safety of the car. When the car is braking, the temperature sensor probe 223 and the brake pad are in contact with each other, and the temperature of the brake pad can be quickly and accurately transmitted to the owner, so that the owner can take relevant measures in time when the temperature is too high. The vibration generated by the brake pad during operation will drive the temperature sensor probe 223 to move. The metal sleeve 221 squeezes the damper 219 and the spring 220 to move, thereby preventing the temperature sensor probe 223 from being damaged by vibration and extending its service life. When the brake pad is worn to a certain extent, the wear sensor wire 218 will come into contact with the brake disc and be worn off by it, and the wear sensor will then issue an alarm to the car owner, reminding the car owner to replace the brake pad in time to avoid failure caused by excessive wear of the brake pad. The wear sensor wire 218 can be pulled out by rotating the first fixing screw 204, and a new wear sensor wire 218 can be inserted into the interior of the housing 201 and fixed by the first fixing screw 204, thereby extending the service life of the sensor. Combining the wear sensor with the temperature sensor not only facilitates people's installation, but also reduces costs.

[0031] Embodiment 2, as Figure 2-Figure 6 As shown, the fixing mechanism 1 includes a base plate 101, the inner wall of the base plate 101 is provided with two first mounting grooves 102, a brake pad 103 is fixedly mounted on the top of the base plate 101, the top of the base plate 101 is in contact with the bottom of the two groups of first extrusion plates 210, the bottom of the base plate 101 is in contact with the top of the two groups of second extrusion plates 217, and the inner walls of the two first mounting grooves 102 are movably embedded with the outer wall of the elastic retaining spring 206.

[0032] The effect achieved by the entire embodiment 2 is that when the car needs to brake, the base plate 101 will drive the brake pad 103 to move forward and contact with the brake disc to generate friction, so that the car can brake. The first installation groove 102 on the base plate 101 can facilitate the disassembly and installation of the sensor, reducing the time and labor cost of installing the sensor.

[0033] Working principle: first insert the two elastic retaining springs 206 inside the shell 201 into the bottom plate 101 to fix the shell 201 on the bottom plate 101, then rotate the second fixing screw 209 first, the second fixing screw 209 will rotate and descend inside the second threaded hole 208 inside the fixing block 207, driving the first extrusion plate 210 to start to descend and contact the top of the bottom plate 101, and then adjust the position of the connecting bracket 214 through the fixing rod 213, and screw the third fixing screw 216, so that the third fixing screw 216 drives the second extrusion plate 217 to start to rotate and rise inside the connecting bracket 214, and contact the bottom of the bottom plate 101, the two extrusion plates cooperate with each other to further fix the position of the shell 201, and when the brake pad 103 is working, it will generate intense friction with the brake disc, causing the temperature of the brake pad 103 to continue to rise, and the temperature sensor probe 223 that is in contact with the brake pad 103 can detect the temperature of the brake pad 103 in time, and The data is uploaded to the car owner through the temperature sensor wire 224, so that the car owner can take corresponding measures when the temperature of the brake pad 103 is too high to avoid safety hazards caused by high temperature damage to the brake system. A set of dampers 219 and springs 220 will drive the temperature sensor probe 223 to move to avoid damage to the temperature sensor probe 223 due to vibration when the brake pad 103 is working. The brake pad 103 will gradually become thinner after long-term use. At this time, the wear sensor wire 218 will contact the top brake disc and be worn off by the brake disc. The wear sensor will issue an alarm to remind people to replace the brake pad 103 in time. After the wear sensor wire 218 is worn off, people can rotate the first fixing screw 204 to pull it out, and then insert the intact wear sensor wire 218 into the circular groove 202 and the two first mounting holes 211. Finally, rotate the first fixing screw 204 in the opposite direction to fix the wear sensor wire 218, thereby increasing the service life of the sensor and reducing the replacement cost.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A wear temperature alarm sensor for a passenger car caliper, comprising a fixing mechanism (1), characterized in that: The inner surface wall of the fixing mechanism (1) is movably embedded with a detection mechanism (2); The detection mechanism (2) comprises a housing (201), an outer wall of the housing (201) is provided with a circular groove (202), an outer wall of the housing (201) is provided with two first threaded holes (203), the inner walls of the two first threaded holes (203) are both threadedly connected with first fixing screws (204), an outer wall of the housing (201) is provided with two second installation grooves (205), the inner walls of the two second installation grooves (205) are both fixedly installed with elastic retaining springs (206), and an outer wall of the housing (201) is fixedly installed with two fixing blocks (207), and the outer walls of the two fixing blocks (207) are both provided with a group of second threaded holes ( 208), the inner walls of the two groups of the second threaded holes (208) are both threadedly connected with a group of second fixing screws (209), one side of the outer walls of the two groups of the second fixing screws (209) is fixedly mounted with a group of first extrusion plates (210), the bottom of the shell (201) is provided with two first mounting holes (211), the bottom of the shell (201) is provided with a second mounting hole (212), one side of the outer wall of the shell (201) is fixedly mounted with two fixing rods (213), the outer walls of the two fixing rods (213) are both movably sleeved with connecting brackets (214), and the outer walls of the two connecting brackets (214) are both provided with third threaded holes (215).

2. The wear temperature alarm sensor for a passenger car caliper according to claim 1, characterized in that: The inner surface walls of the two third threaded holes (215) are both threadedly connected with third fixing screws (216), and the outer walls of the two third fixing screws (216) are both fixedly mounted with second extrusion plates (217).

3. The wear temperature alarm sensor for a passenger car caliper according to claim 2, characterized in that: A wear sensor wire (218) is movably inserted into the inner surface wall of one of the two first mounting holes (211), and the outer surface wall of the wear sensor wire (218) is movably inserted into the interior of the other of the two first mounting holes (211), and the wear sensor wire (218) is movably inserted into the inner surface wall of the circular groove (202).

4. The wear temperature alarm sensor for a passenger car caliper according to claim 3, characterized in that: A group of dampers (219) are fixedly mounted on the top of the housing (201), and a group of springs (220) are fixedly mounted on the top of the housing (201).

5. The wear temperature alarm sensor for a passenger car caliper according to claim 4, characterized in that: A metal sleeve (221) is fixedly mounted between the tops of a group of springs (220), and the bottom of the metal sleeve (221) is fixedly connected to the telescopic end of a group of dampers (219). A third mounting hole (222) is opened at the top of the metal sleeve (221), and a temperature sensor probe (223) is fixedly inserted into the inner surface wall of the third mounting hole (222).

6. The wear temperature alarm sensor for a passenger car caliper according to claim 5, characterized in that: The output end of the temperature sensor probe (223) is fixedly connected to a temperature sensor wire (224), and the outer wall of the temperature sensor wire (224) is fixedly inserted into the interior of the second mounting hole (212).

7. The wear temperature alarm sensor for a passenger car caliper according to claim 6, characterized in that: The fixing mechanism (1) comprises a bottom plate (101), the inner surface wall of the bottom plate (101) is provided with two first mounting grooves (102), and a brake pad (103) is fixedly mounted on the top of the bottom plate (101).

8. The wear temperature alarm sensor for a passenger car caliper according to claim 7, characterized in that: The top of the bottom plate (101) is in contact with the bottoms of the two groups of first extrusion plates (210), the bottom of the bottom plate (101) is in contact with the tops of the two groups of second extrusion plates (217), and the inner walls of the two first installation grooves (102) are movably embedded in the outer walls of the elastic retaining spring (206).