Lifting device for track detector of inspection robot
By designing a rail inspection instrument lifting device for railway inspection robots, the lifting mechanism is used to separate the rail inspection instrument from the track during high-speed return, which solves the problem of unnecessary wear of the rail inspection instrument during high-speed return and improves measurement efficiency. accuracy and reduced usage costs.
Patent Information
- Application Number
- CN202421103320.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During railway inspection, the rail detector contacts the track during low-speed inspection to collect data, but continuing to contact the track during high-speed return will cause unnecessary wear, affecting the measurement accuracy and increasing the cost of use.
Design a lifting device for the track inspection instrument of an inspection robot, which includes a movable frame and a lifting mechanism. The track inspection instrument rises and separates from the track through the lifting rod, and descends to contact the track to avoid unnecessary contact during high-speed return.
It effectively avoids unnecessary wear and tear of the rail detector during high-speed return, ensures measurement accuracy and reduces usage costs.
Smart Images

Figure CN222377678U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of track inspection instruments, and in particular to a lifting device for a track inspection instrument of a patrol robot. Background Art
[0002] In the railway industry, railway inspection is an important part of ensuring the safe operation of trains. Traditional railway inspection methods mainly rely on manual visual inspection and manual measurement, which are inefficient and pose great safety risks under complex weather and terrain conditions. For this reason, the application of railway inspection robots has become more and more extensive in recent years. These robots can automatically walk on the track, equipped with advanced track detection instruments (track detectors), and conduct real-time monitoring of track geometry parameters and conditions. Their intelligence and operation results have been significantly improved.
[0003] Although railway inspection robots can play an important role in railway infrastructure inspection, there are still some technical problems to be solved in actual operation. In order to ensure the safety of the track detector and improve the inspection efficiency, the track detector needs to contact the track when the robot performs low-speed inspection tasks to complete accurate data collection. If the track detector continues to contact the track when completing the task or returning at high speed, it will cause unnecessary wear to the track detector and affect the measurement accuracy of the track detector. In addition, the purchase and maintenance costs of the track detector are high, and unnecessary wear on the track detector also increases the cost of using the track detector. Utility Model Content
[0004] The purpose of the present application is to provide a lifting device for a track inspection instrument of a patrol robot, which avoids wear on the track inspection instrument when the track inspection instrument is idle, reduces the impact on the measurement accuracy of the track inspection instrument, and reduces the use cost of the track inspection instrument.
[0005] The technical solution of the present application provides a lifting device for a track inspection instrument of an inspection robot, comprising: a mobile frame for being movably arranged on a track, the mobile frame being provided with a lifting mechanism; the lifting mechanism comprising a fixed frame and a lifting frame, the fixed frame being installed on the mobile frame, and the lifting frame being liftably arranged on the fixed frame; a track inspection instrument, the track inspection instrument comprising a lifting rod and a detection end, the lifting rod being installed on the lifting frame, and when the track inspection instrument is in operation, the lifting rod is raised to drive the detection end to rise and separate from the track, and the lifting rod is lowered to drive the detection end to descend and contact the track.
[0006] Optionally, it further comprises two tracks arranged opposite to each other; the mobile frame further comprises a frame body, two sets of rolling wheels are respectively mounted on two opposite ends of the frame body, and the two sets of rolling wheels are respectively rotatably arranged on the two tracks.
[0007] Optionally, the fixing frames are installed at both ends of the frame body; and the two sets of rolling wheels are rotatably installed on the two fixing frames respectively.
[0008] Optionally, there are two lifting frames, and the two lifting frames are slidably set on two fixed frames respectively; any lifting frame includes two relatively arranged moving parts, and the two moving parts are slidably set on the fixed frame along the horizontal direction, and a telescopic push rod is installed between the two moving parts; the lifting frame also includes a lifting part that is slidably set on the fixed frame along the vertical direction; the two moving parts are connected to the two sides of the lifting part through rotating connecting rods respectively, and the lifting part is connected to the lifting rod.
[0009] Optionally, a transverse slide rail is provided on the fixed frame, two transverse sliding blocks are slidably provided in the transverse slide rail, and the two moving members are respectively connected to the two transverse sliding blocks.
[0010] Optionally, a vertical slide rail is provided on the fixed frame, a vertical slider is slidably provided on the vertical slide rail, and the lifting member is connected to the vertical slider.
[0011] Optionally, there are two vertical slide rails, and one vertical slider is slidably disposed on any of the vertical slide rails. The two vertical sliders are respectively located on both sides of the lifting member in the horizontal direction and are connected to the lifting member.
[0012] Optionally, two ends of the rotating connecting rod are rotatably connected to the moving member and the lifting member through two rotating shafts respectively.
[0013] Optionally, a penetration opening is opened on the fixing frame, and the end of the lifting rod is penetrated from the penetration opening to the outside of the two tracks; the part of the lifting rod located outside the two tracks is provided with the detection end.
[0014] Optionally, the penetration opening is located between the two vertical slide rails.
[0015] The above technical solution has the following beneficial effects:
[0016] The lifting device of the track inspection instrument of the inspection robot provided in the present application drives the lifting of the lifting rod by lifting the lifting frame. The detection end of the track inspection instrument is installed on the lifting rod. When the track needs to be inspected, the lifting rod descends and drives the detection end to descend to contact the track to realize the detection and data collection of the track; after the track detection is completed, the lifting rod rises and drives the detection end to rise to separate from the track, thereby avoiding unnecessary wear on the track inspection instrument, ensuring the measurement accuracy of the track inspection instrument, and reducing the use cost of the track inspection instrument. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an isometric view of the overall structure of the utility model.
[0018] Figure 2It is an isometric view of the lifting mechanism of the utility model installed on the track.
[0019] Figure 3 It is an isometric view of two fixing frames of the utility model installed on the track.
[0020] Figure 4 This is a first isometric view of the lifting part of the utility model installed on the fixed frame.
[0021] Figure 5 This is a second isometric view of the lifting part of the utility model installed on the fixed frame.
[0022] Reference Numbers
[0023] 1-mobile frame, 10-frame, 11-rolling wheel.
[0024] 2-lifting mechanism, 20-fixed frame, 200-horizontal slide rail, 201-horizontal slider, 202-through opening, 21-lifting frame, 210-moving part, 211-telescopic push rod, 212-lifting part, 213-rotating connecting rod, 214-vertical slide rail, 215-vertical slider, 22-rotating shaft.
[0025] 3-track inspection instrument, 30-lifting rod, 31-detection end, 32-bracket, 33-connecting rod, 34-display screen, 35-roller.
[0026] 4-Track.
[0027] 5-Inspection robot. DETAILED DESCRIPTION
[0028] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings.
[0029] It is easy to understand that according to the technical solution of the utility model, without changing the essential spirit of the utility model, a variety of structural modes and implementation modes can be replaced by those skilled in the art. Therefore, the following specific implementation methods and drawings are only exemplary descriptions of the technical solution of the utility model, and should not be regarded as the entirety of the utility model or as a limitation or restriction on the technical solution of the utility model.
[0030] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. They are relative concepts and may change accordingly according to different positions and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.
[0031] The present application provides a lifting device for a track inspection instrument of a patrol robot, comprising: a moving frame 1 and a track inspection instrument 3 movably arranged on a track 4 , wherein a lifting mechanism 2 is provided on the moving frame 1 .
[0032] The lifting mechanism 2 includes a fixed frame 20 and a lifting frame 21 . The fixed frame 20 is installed on the movable frame 1 , and the lifting frame 21 is liftably disposed on the fixed frame 20 .
[0033] The track inspection instrument 3 includes a lifting rod 30 and a detection end 31. The lifting rod 30 is installed on the lifting frame 21. When the track inspection instrument 3 is in operation, the lifting rod 30 is raised to drive the detection end 31 to rise and separate from the track 4, and the lifting rod 30 is lowered to drive the detection end 31 to descend and contact the track 4 to inspect the track 4.
[0034] The track inspection device 3 in the embodiment of the present application can be connected to the rear of the inspection robot 5 through a clamping structure and move under the drive of the inspection robot 5 .
[0035] A connecting rod 33 is connected to the top of the lifting rod 30 via bolts, a display screen 34 is rotatably connected to the top of the connecting rod 33 , and a roller 35 is rotatably connected to the outer side of the display screen 34 .
[0036] The lifting frame 21 may be provided with a telescopic driving rod, one end of which (electric piston rod or hydraulic piston rod) is mounted on the fixed frame 20. When the telescopic driving rod is extended in the vertical direction, the lifting frame 21 is driven to rise, and then the lifting rod 30 is driven to rise, so that the detection end 31 is separated from the track 4; when the telescopic driving rod is retracted in the vertical direction, the lifting frame 21 is driven to retract, and then the lifting rod 30 is driven to descend, so that the detection end 31 is in contact with the track 4.
[0037] like Figure 2 As shown, the detection end 31 in the embodiment of the present application may include a plurality of detection units, which are arranged along the length direction of the track 4 and are all mounted on a bracket 32 , which is connected to the lifting rod 30 .
[0038] The lifting device of the track inspection instrument of the inspection robot provided in the embodiment of the present application is lifted and lowered by the lifting frame 21 to drive the lifting rod 30 to lift and lower. The detection end 31 of the track inspection instrument 3 is installed on the lifting rod 30. When it is necessary to inspect the track 4, the lifting rod 30 descends to drive the detection end 31 to descend to contact the track 4 to realize the inspection and data collection of the track 4; after the inspection of the track 4 is completed, the lifting rod 30 rises and drives the detection end 31 to rise to separate from the track 4, thereby avoiding unnecessary wear on the track inspection instrument 3, ensuring the measurement accuracy of the track inspection instrument 3, and reducing the use cost of the track inspection instrument 3.
[0039] As an optional embodiment, the inspection robot track inspection instrument lifting device further includes two tracks 4 arranged opposite to each other; the mobile frame 1 further includes a frame 10, and two sets of rolling wheels 11 are respectively installed at two opposite ends of the frame 10, and the two sets of rolling wheels 11 are respectively rotatably arranged on the two tracks 4. Figures 2 to 5 Each group of rolling wheels 11 includes two rolling wheels 11, and the two rolling wheels 11 are arranged at both ends of the frame 10 along the length direction of the track 4, which effectively increases the stability of the track detector when the detection device runs along the track 4. The rolling wheels 11 can be rotatably connected to the support rod of the frame 10 through a bearing or a rotating clamping structure.
[0040] As an optional embodiment, the fixing frames 20 are installed at both ends of the frame 10, and the two sets of rolling wheels 11 are rotatably installed on the two fixing frames 20 respectively. Figure 3 Each fixed frame 20 is equipped with a set of rolling wheels, and a set of rolling wheels includes two rolling wheels 11. Figure 4 A single fixed frame 20 is connected to a support rod at both ends along the length of the track 4, and two rolling wheels 11 on a set of rolling wheels 11 are respectively installed on the two support rods. The rolling wheels 11 are rotatably connected to the support rods through bearings or a rotating snap-fit structure to stably support the fixed frame 20.
[0041] As an optional embodiment, there are two lifting frames 21, and the two lifting frames 21 are slidably arranged on two fixed frames 20 respectively. Any of the lifting frames 21 includes two relatively arranged moving parts 210, and the two moving parts 210 are both slidably arranged on the fixed frame 20 in the horizontal direction, and a telescopic push rod 211 is installed between the two moving parts 210. The lifting frame 21 also includes a lifting part 212 that is slidably arranged on the fixed frame 20 in the vertical direction. The two moving parts 210 are connected to the two sides of the lifting part 212 through a rotating connecting rod 213 respectively, and the lifting part 212 is connected to the lifting rod 30. Figure 4As shown, the horizontal and vertical directions in the embodiment of the present application refer to the directions in the working state of the track detector 3. The two moving parts 210 can be plate-like structures, and the two ends of the telescopic push rod 211 are respectively installed on the two moving parts 210. The telescopic push rod 211 extends to drive the two moving parts 210 away from each other, and the telescopic push rod 211 retracts to drive the two moving parts 210 closer to each other. When the two moving parts 210 move away from each other, the lifting member 212 on the sliding fixed frame 20 is driven to descend by rotating the connecting rod 213 until the detection end 31 contacts the track 4, and the detection end 31 performs detection, or the lifting rod 30 continues to descend to push the rolling wheel 11 to separate from the track 4 through the force between the detection end 31 and the track 4, and the detection end 31 performs detection. When the two moving parts 210 move away from each other, the lifting member 212 on the sliding fixed frame 20 is driven to rise by rotating the connecting rod 213 until the detection end 31 moves away from the track 4.
[0042] The telescopic push rod 211 in the embodiment of the present application can be a mechanical push rod or an electric push rod. When the telescopic push rod 211 is an electric push rod, a controller is provided on the electric push rod to control the electric push rod to automatically extend and retract by receiving a control signal, thereby controlling the track inspection instrument 3 to automatically land on and leave the track.
[0043] As an optional embodiment, the fixed frame 20 is provided with a transverse slide rail 200, two transverse sliders 201 are slidably arranged in the transverse slide rail 200, and the two moving members 210 are respectively connected to the two transverse sliders 201. Figures 4 to 5 As shown, in the embodiment of the present application, the transverse slider 201 slides in the transverse slide rail 200 to guide the moving member 210 in transverse sliding.
[0044] As an optional embodiment, the fixed frame 20 is provided with a vertical slide rail 214, a vertical slider 215 is slidably provided on the vertical slide rail 214, and the lifting member 212 is connected to the vertical slider 215. Figures 4 to 5 As shown, in the embodiment of the present application, the vertical slider 215 slides in the vertical slide rail 214 to guide the vertical sliding of the lifting member 212 .
[0045] As an optional embodiment, the number of the vertical slide rails 214 is two, and one vertical slider 215 is slidably disposed on any of the vertical slide rails 214. The two vertical sliders 215 are respectively located on both sides of the lifting member 212 in the horizontal direction and are both connected to the lifting member 212. Figure 4 As shown, two vertical sliders 215 are respectively disposed on the two side edges of the lifting member 212 along the horizontal direction or at locations close to the two side edges to stably support the lifting member 212 in the horizontal direction.
[0046] As an optional embodiment, the two ends of the rotating link 213 are respectively rotatably connected to the moving member 210 and the lifting member 212 through two rotating shafts 22. Both ends of the rotating link 213 can rotate around the rotating shaft 22 to adapt to the change in the tilt angle of the rotating link 213 when the moving member 210 moves.
[0047] As an optional embodiment, the fixed frame 20 is provided with a penetration opening 202, and the end of the lifting rod 30 is penetrated from the penetration opening 202 to the outside of the two tracks 4. The portion of the lifting rod 30 located outside the two tracks 4 is provided with the detection end 31. In the embodiment of the present application, the mobile frame 1 is arranged on the inner side of the track 4, which can protect the mobile frame 1.
[0048] As an optional embodiment, the insertion opening 202 is located between the two vertical slide rails 214. The portion of the lifting rod 30 located inside the lifting frame 21 is connected to the lifting frame 21. Two vertical sliders 215 are provided on both sides of the lifting rod 30 to support the lifting rod 30 to ensure the stability of the lifting rod 30.
[0049] As needed, the above technical solutions can be combined to achieve the best technical effect.
[0050] The above are only the principles and preferred embodiments of the present invention. It should be noted that, for those skilled in the art, on the basis of the principles of the present invention, several other modifications can be made, which should also be considered as the protection scope of the present invention.
Claims
1. A lifting device for a patrol robot track inspection instrument, characterized in that: include: A mobile frame movably arranged on a track, wherein a lifting mechanism is provided on the mobile frame; The lifting mechanism comprises a fixed frame and a lifting frame, wherein the fixed frame is mounted on the movable frame, and the lifting frame is liftably arranged on the fixed frame; The track inspection instrument comprises a lifting rod and a detection end, wherein the lifting rod is installed on the lifting frame. When the track inspection instrument is in operation, the lifting rod is raised to drive the detection end to rise and separate from the track, and the lifting rod is lowered to drive the detection end to descend and contact the track.
2. The inspection robot track inspection instrument lifting device according to claim 1 is characterized in that: Also included are two tracks set opposite to each other; The mobile frame also includes a frame body, and two sets of rolling wheels are respectively installed at two opposite ends of the frame body, and the two sets of rolling wheels are respectively rotatably arranged on the two tracks.
3. The inspection robot track inspection instrument lifting device according to claim 2 is characterized in that: The fixing frames are installed at both ends of the frame; The two groups of rolling wheels are rotatably mounted on the two fixed frames respectively.
4. The inspection robot track inspection instrument lifting device according to claim 3 is characterized in that: There are two lifting frames, and the two lifting frames are slidably arranged on two fixed frames respectively; Any of the lifting frames comprises two relatively arranged moving parts, both of which are arranged on the fixed frame in a lateral sliding manner, and a telescopic push rod is installed between the two moving parts; The lifting frame also includes a lifting member that is vertically slidably disposed on the fixed frame; The two moving parts are respectively connected to the two sides of the lifting part through rotating connecting rods, and the lifting part is connected to the lifting rod.
5. The inspection robot track inspection instrument lifting device according to claim 4 is characterized in that: The fixed frame is provided with a transverse slide rail, two transverse sliding blocks are slidably arranged in the transverse slide rail, and the two moving members are respectively connected with the two transverse sliding blocks.
6. The inspection robot track inspection instrument lifting device according to claim 5, characterized in that: The fixing frame is provided with a vertical slide rail, a vertical slider is slidably provided on the vertical slide rail, and the lifting member is connected to the vertical slider.
7. The inspection robot track inspection instrument lifting device according to claim 6 is characterized in that: There are two vertical slide rails, and one vertical slider is slidably arranged on any of the vertical slide rails. The two vertical sliders are respectively located on both sides of the lifting member in the horizontal direction and are connected to the lifting member.
8. The inspection robot track inspection instrument lifting device according to claim 7 is characterized in that: The two ends of the rotating connecting rod are respectively rotatably connected to the moving part and the lifting part through two rotating shafts.
9. The lifting device of the inspection robot track inspection instrument according to any one of claims 6 to 8, characterized in that: The fixing frame is provided with a penetration opening, and the end of the lifting rod is penetrated from the penetration opening to the outside of the two tracks; The detection end is disposed at a portion of the lifting rod outside the two tracks.
10. The inspection robot track inspection instrument lifting device according to claim 9, characterized in that: The penetration opening is located between the two vertical slide rails.