Heat dissipation type integrated LED light source plate

By setting bendable creases on both sides of the substrate of the LED light source board to form an inverted "凵"-shaped base, and setting a transparent light source cover on the base, the problem of poor heat dissipation of the existing LED light source board is solved and the cost is reduced. The production cost and manufacturing difficulty meet the requirements of mass production and achieve good heat dissipation effect.

CN222377959UActive Publication Date: 2025-01-21CHANGZHOU ZHONGGUANG LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202421347844.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-01-21
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing LED light source board has poor heat dissipation effect, which affects service life, and the process of increasing the heat dissipation structure increases production costs, making it difficult to meet the requirements of batch production.

Method used

Design a heat-dissipating integrated LED light source board. By setting bendable creases on both sides of the substrate, the substrate is bent downward to form an inverted "凵"-shaped base, and a transparent light source cover is set on the base to achieve good results. The heat dissipation effect.

Benefits of technology

This design reduces manufacturing difficulty and cost investment, meets mass production requirements, and achieves good heat dissipation effects by forming an inverted "凵"-shaped base. The temperature is controlled at 60°C ~ 70°C, avoiding the risk of excessive temperature. causing burnout problems.

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Abstract

The utility model discloses a heat dissipation type integrated LED light source plate which comprises a base plate and a plurality of LED lamps arranged on the base plate, the two sides of the base plate are provided with folding marks used for being bent, the two sides of the base plate are bent downwards through the folding marks to form an inverted-U-shaped base, and the LED lamps are arranged on the base plate. And a transparent light source cover for covering the LED lamp is arranged on the base. According to the utility model, the design is more reasonable, the production and manufacturing difficulty can be better reduced, the cost investment of production and manufacturing enterprises is further reduced, and the batch production requirements of the current production enterprises can be better met.
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Description

Technical Field

[0001] The utility model relates to the technical field of light source boards, and in particular to a heat dissipation type integrated LED light source board. Background Art

[0002] As we all know, human life cannot do without lighting. Lighting not only brings great convenience to people's lives, but also plays an important role in beautifying people's lives. Today, when various energy sources are scarce, LED lights play an increasingly important role in the field of lighting with their characteristics of focusing, less heat, power saving, long service life, fast response rate and small size. In addition, the manufacturing technology of high-power LEDs has become increasingly advanced and stable in recent years. It has gradually replaced traditional small tungsten filament bulbs and is widely used in various products.

[0003] Most of the existing LED light source boards have poor heat dissipation effect during use, which will affect the service life and is not conducive to use. In response to this phenomenon, a Chinese utility model patent with authorization announcement number CN217356527U has been published, which discloses an LED light source board with a heat dissipation structure, including a light source board body and two groups of heat sinks, one side of the light source board body is symmetrically provided with fixing grooves, and the two groups of heat sinks are respectively installed on the inner sides of the two groups of fixing grooves, a fixing block is installed on one side of the light source board body, a limiting assembly is installed on one side of the fixing block, a slot is opened on one side of the top of the fixing block, and a limiting plate is installed on one side of the heat sink. The limiting plate is plugged into the inner side of the slot, one side of the limiting plate is set as an arc structure, one side of the limiting plate is provided with a limiting hole, one end of the limiting component extends to the inner side of the slot and is plugged into the inner side of the limiting hole, and the cross-section of the limiting hole is set as a circular structure. It can be seen that this is achieved by adding a heat dissipation structure to the structure of the LED light source board. The heat dissipation structure can enhance the heat dissipation effect of the LED light source board, thereby extending the service life of the LED light source board. This requires adding a heat dissipation structure separately, which requires adding a process of separately installing the heat dissipation structure, which is bound to increase the production cost, and is not conducive to meeting the mass production requirements of current manufacturers. Utility Model Content

[0004] 1. Technical issues that need to be resolved

[0005] In view of the shortcomings of the prior art, the utility model provides a heat dissipation integrated LED light source board, which has a more reasonable design and is more conducive to reducing the difficulty of production and manufacturing, further reducing the cost investment of manufacturing enterprises, and is more conducive to meeting the mass production requirements of current manufacturing enterprises.

[0006] (II) Technical solutions that need to be adopted

[0007] To achieve the above object, the technical solution adopted by the present utility model is as follows:

[0008] A heat-dissipating integrated LED light source board, comprising a substrate and a plurality of LED lights arranged on the substrate. Creases for bending are provided on both sides of the substrate. By bending the two sides of the substrate downward through the creases, a base in an inverted "U" shape is formed, and a transparent light source cover for covering the LED lights is provided on the base.

[0009] Preferably, the crease is a crease groove provided on the upper surface. By bending towards the back surface of the substrate based on the crease groove, at this time, the two side parts of the substrate are perpendicular to the middle part of the substrate to form the base.

[0010] Preferably, the LED lights are soldered on the substrate.

[0011] Preferably, the substrate is a light source substrate, the LED lights are arranged in a multi-ring circular arrangement, the number of LED lights in each ring increases exponentially from the inside to the outside, all the LED lights are arranged radially on the substrate, and a fluorescent glue is covered on the LED lights, and the fluorescent glue is circular.

[0012] Preferably, the LED lights are connected in series and parallel by conductive silver paste.

[0013] Preferably, the transparent light source cover is locked on the substrate through fasteners.

[0014] Preferably, a terminal is provided on the substrate, the terminal is connected to a power cord, the power cord is connected to a driving power source, and the driving power source is connected to a connecting wire for connecting to an external power source.

[0015] Preferably, a positioning hole is provided at the center of the substrate.

[0016] (III) Beneficial effects to be achieved

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] First, creases for bending are provided on both sides of the substrate of the present utility model. The two sides of the substrate are bent downward through the creases to form a base in an inverted "U" shape, and a transparent light source cover for covering the LED lamp is provided on the base. Its design is more reasonable and is more conducive to reducing the manufacturing difficulty, further reducing the cost investment of manufacturing enterprises, and is more conducive to meeting the mass production requirements of current manufacturing enterprises. More importantly, only forming a base in an inverted "U" shape can achieve a good heat dissipation effect. After testing during use, the temperature is generally between 60°C and 70°C, avoiding the problem of component burnout due to excessive temperature, and is conducive to avoiding the setting of multiple heat sinks or other heat dissipation mechanisms on the base, greatly reducing the cost investment in production and manufacturing.

[0019] Second, the crease of the present utility model is a crease groove provided on the upper surface. By bending towards the back of the substrate based on the crease groove, the two side parts of the substrate are perpendicular to the middle part of the substrate at this time to form a base. This setting is conducive to the formation of the base and facilitates the later installation of the base. This is conducive to avoiding the setting of heat sinks or other heat dissipation mechanisms on the base, not only greatly reducing the cost investment in production and manufacturing, but also the temperature after testing of this kind of base with multiple LED lamps is generally between 60°C and 70°C, avoiding the problem of component burnout due to excessive temperature. Description of the Drawings

[0020] Figure 1 is a schematic structural diagram of the present utility model.

[0021] Figure 2 is a front schematic diagram of the present utility model.

[0022] Figure 3 is a back schematic diagram of the present utility model.

[0023] Figure 4 is a schematic diagram of the connection between the formed base of the present utility model and the driving power supply.

[0024] Figure 5 is a schematic diagram of the cooperation between the formed base of the present utility model and the driving power supply.

[0025] Figure 6 is a schematic diagram of the installation between the formed base of the present utility model and the driving power supply.

[0026] In the figure: 1, substrate; 2, LED lamp; 3, transparent light source cover; 11, crease; 12, terminal; 13, power cord; 14, driving power supply; 15, connecting wire. Detailed Embodiment

[0027] In the description of the present utility model, it should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0028] In the description of the present utility model, it should be noted that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. The meaning of "several" is one or more, unless otherwise clearly and specifically defined.

[0029] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the scope of the utility model. In addition, in the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0031] Example 1: See Figure 1 , Figure 2 , Figure 3 and Figure 4, A heat-dissipating integrated LED light source board, including a substrate 1 and a plurality of LED lights arranged on the substrate 1. There are creases 11 for bending on both sides of the substrate 1. By bending the two sides of the substrate 1 downward along the creases 11, a base in an inverted "U" shape is formed, and a transparent light source cover 3 for covering the LED lights 2 is arranged on the base. Its design is more reasonable, avoiding the setting of a dedicated heat dissipation mechanism on the substrate 1, which is more conducive to reducing the manufacturing difficulty and further reducing the cost investment of manufacturing enterprises, and is more conducive to meeting the mass production requirements of current manufacturing enterprises.

[0032] Embodiment 2: It can be described based on Embodiment 1. As Figure 1 , Figure 2 and Figure 3 shown, the crease 11 is a folding groove provided on the upper surface. By bending towards the back of the substrate 1 based on the folding groove, at this time, the two side parts of the substrate 1 are perpendicular to the middle part of the substrate 1 to form a base. This is generally operated by an external bending machine, which is conducive to integrated formation and improves the firmness of itself. It should be noted that the substrate 1 is made of aluminum material, which is conducive to bending.

[0033] Embodiment 3: It can be described based on Embodiment 1 or Embodiment 2. As Figure 1 and Figure 2 shown, the LED lights 2 are welded on the substrate 1, which not only greatly improves the firmness of the structure, but also is more conducive to avoiding fixing one by one with screws in the later stage, reducing the installation difficulty and greatly reducing the cost investment in production and manufacturing. It should be noted that the substrate 1 is a light source substrate, the LED lights 2 are arranged in a multi-ring circular arrangement, the number of LED lights 2 in each ring increases exponentially from the inside to the outside, all the LED lights 2 are arranged radially on the substrate 1, and a fluorescent glue is covered on the LED lights, and the fluorescent glue is circular. It should also be noted that the LED lights 2 are connected with conductive silver paste, the width of the conductive silver paste is 0.3 mm, and the connection method is a series-parallel hybrid connection.

[0034] Embodiment 4: It can be described based on Embodiment 1 or Embodiment 2 or Embodiment 3. As Figure 4 and Figure 5 shown, the transparent light source cover 3 is locked on the substrate 1 through fasteners, and in this embodiment, the fasteners used are bolts or screws, which are convenient for disassembly and installation.

[0035] Embodiment 5: It can be described based on Embodiment 1 or Embodiment 2 or Embodiment 3 or Embodiment 4. As Figure 4 , Figure 5 and Figure 6As shown, a terminal 12 is provided on the substrate 1, the terminal 12 is connected to a power line 13, the power line 13 is connected to a driving power source 14, and the driving power source 14 is connected to a connecting line 15 for connecting to an external power source. This arrangement is reasonable and is conducive to connecting to an external power source.

[0036] Embodiment 6: It can be described on the basis of Embodiment 1 or Embodiment 2 or Embodiment 3 or Embodiment 4 or Embodiment 5 that a positioning hole is set in the center of the substrate 1, and the positioning hole can be used to better arrange the LED lights in the production process, thereby reducing the difficulty of production due to the lack of a reference. Secondly, it is also conducive to better installation of the transparent light source cover 3, greatly reducing the difficulty of the work and being more conducive to meeting the requirements of production.

[0037] The standard parts used in this application document can all be purchased from the market, and the specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The driving power supply adopts conventional models in the existing technology, and its internal structure belongs to the existing technology structure. Workers can complete normal operation of it according to the existing technical manual. In addition, the circuit connection adopts the conventional connection method in the existing technology, and no specific description is given here.

[0038] It should be noted that although the above embodiments have been described in this article, this does not limit the scope of patent protection of the utility model. Therefore, based on the innovative concept of the utility model, changes and modifications to the embodiments described in this article, or equivalent structural or equivalent process changes made using the contents of the utility model specification and drawings, directly or indirectly applying the above technical solutions to other related technical fields are all included in the scope of protection of the utility model patent.

Claims

1. A heat dissipation integrated LED light source board, comprising a substrate (1) and a plurality of LED lamps (2) arranged on the substrate (1), characterized in that: On both sides of the substrate (1), there are creases (11) for bending. By bending the two sides of the substrate (1) downward along the creases (11), a base in an inverted "U" shape is formed, and a transparent light source cover (3) for covering the LED lamp (2) is arranged on the base.

2. The heat dissipation integrated LED light source board according to claim 1, characterized in that: The crease (11) is a crease groove provided on the upper surface. By bending the substrate (1) backward based on the crease groove, at this time, the two side parts of the substrate (1) are perpendicular to the middle part of the substrate (1) to form the base.

3. The heat dissipation integrated LED light source board according to claim 1 or 2, characterized in that: The LED lamp (2) is welded on the substrate (1).

4. The heat dissipation integrated LED light source board according to claim 3, characterized in that: The substrate (1) is a light source substrate. The LED lamps (2) are arranged in a multi-ring circular arrangement. The number of LED lamps (2) in each ring increases exponentially from the inside out. All the LED lamps (2) are arranged radially on the substrate (1). A fluorescent glue is covered on the LED lamps, and the fluorescent glue is circular.

5. The heat dissipation integrated LED light source board according to claim 4, characterized in that: The LED lamps (2) are connected in a series-parallel hybrid connection with conductive silver paste.

6. The heat dissipation integrated LED light source board as claimed in claim 1, 2, 4 or 5, characterized in that: The transparent light source cover (3) is locked on the substrate (1) by fasteners.

7. The heat dissipation integrated LED light source board according to claim 1, 2, 4 or 5, characterized in that: On the substrate (1), there are terminal posts (12). The terminal posts (12) are connected to a power cord (13). The power cord (13) is connected to a driving power supply (14). The driving power supply (14) is connected to a connecting wire (15) for connecting to an external power supply.

8. The heat dissipation integrated LED light source board as claimed in claim 1, 2, 4 or 5, characterized in that: A positioning hole is provided at the center of the substrate (1).

Citation Information

Patent Citations

  • LED light source plate with heat dissipation structure

    CN217356527U