Waste gas purification device for RTO (Regenerative Thermal Oxidation) incinerator
By designing a cleaning mechanism in the exhaust gas purification device of the RTO incinerator, and using the drive motor to drive the reciprocating screw and slider movement, real-time cleaning of the dust at the bottom of the filter plate is achieved, which solves the problem of low purification efficiency caused by the failure to clean the filter dust in real time in the existing technology. problem, the operation is more convenient and the purification effect is improved.
Patent Information
- Application Number
- CN202420961370.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing RTO incinerators cannot clean up dust on the filter components in real time during the dust filtering process, resulting in reduced purification efficiency and inconvenient replacement or maintenance.
An RTO incinerator exhaust gas purification device including a cleaning mechanism is designed. The cleaning mechanism drives the reciprocating screw and slider movement through the driving motor, and drives the support plate and brush plate to reciprocate cleaning at the bottom of the filter plate to achieve real-time cleaning of dust.
Real-time cleaning of dust at the bottom of the filter plate is achieved, ensuring the filtering effect, making the operation more convenient, and reducing the need for frequent replacement and maintenance of the filter plate.
Smart Images

Figure CN222378134U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of RTO incinerators, in particular to an RTO incinerator waste gas purification device. Background Art
[0002] RTO incinerator is also called regenerative thermal oxidizer. Its principle is to oxidize organic matter in waste gas into corresponding carbon dioxide and water at high temperature, thereby purifying waste gas and recovering the heat released when waste gas is decomposed. Its principle is to heat organic waste gas to above 760 degrees Celsius (specific components depend on the composition) to reoxidize VOC in waste gas into carbon dioxide and water. The high-temperature gas generated by oxidation flows through a special ceramic heat storage body, which heats up the ceramic body and "storages heat". This "heat storage" is used to preheat the organic waste gas that enters later, thereby saving fuel consumption for heating waste gas. However, in the gas diversion structure in the RTO incinerator in the prior art, the gas decomposed by the incinerator is led out through the induced draft fan and then directly discharged into the air, but the gas will carry dust from fuel combustion, which will pollute the surrounding environment.
[0003] The Chinese utility model patent with publication number CN219571949U discloses an RTO incinerator. It mainly filters the dust from the exhaust gas through the first filter and the second filter in the filter box, and then introduces the dust-removed gas into the water tank through the fan for cooling and discharge. However, the filter assembly in the device is not well optimized. In actual use, dust will accumulate at the bottom of the filter. If it is not cleaned in time, the purification efficiency will be greatly reduced. The solution only replaces or maintains the filter assembly after long-term use by setting a handle, which is not convenient to use.
[0004] Therefore, a RTO incinerator exhaust gas purification device is provided to solve the above problems. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The utility model provides an RTO incinerator exhaust gas purification device, aiming to solve the problem in the background technology that the gas discharged by the existing RTO incinerator cannot clean the dust accumulated on the filter component in real time during dust filtering, thus affecting the filtering effect.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an RTO incinerator exhaust gas purification device, comprising a base and a filter box arranged on the base and connected to the exhaust pipe of the RTO incinerator, a filter plate is installed on the top of the inner cavity of the filter box, and the top of the outer wall of the filter box is connected to the exhaust pipe, characterized in that: a cleaning mechanism is movably installed in the inner cavity of the filter box;
[0009] In order to solve the problem that the gas discharged by the existing RTO incinerator cannot clean the dust accumulated on the filter assembly in real time during dust filtering, thus affecting the filtering effect, the cleaning mechanism includes two support frames fixedly mounted on the upper parts of two opposite surfaces of the inner wall of the filter box, a reciprocating screw rod is rotatably mounted between the two support frames, a driving motor is fixedly mounted on the outer wall of the filter box, one end of the reciprocating screw rod penetrates the side wall of the filter box and extends to the outside of the filter box and is fixedly connected to the output shaft of the driving motor, a slider is screwed on the reciprocating screw rod, a support plate is fixedly mounted on the top of the slider, and the A brush plate is installed on the top of the support plate, and the brush surface of the brush plate is arranged in contact with the bottom surface of the filter plate. A cleaning mechanism is directly set in the filter box, and the reciprocating screw is driven to rotate by starting the driving motor. The reciprocating screw drives the slider on its upper part to reciprocate, and the slider drives the support plate on its upper part to reciprocate. At the same time, the brush plate connected to the support plate will also reciprocate at the bottom of the filter plate, thereby cleaning the dust-receiving surface of the bottom of the filter plate in real time. The dust cleaning work can be completed without taking out the filter plate, thereby ensuring the filtering effect of the filter plate and being more convenient to operate.
[0010] Preferably, in order to facilitate the replacement and maintenance of the long-used filter panels after the service life expires, the top of the filter box is designed to be open, and a box cover is hinged on the top of the filter box. A door handle is fixedly installed on the top of the box cover. The box cover is opened by the door handle, so that the top of the filter box is open, and the filter panel can be directly taken out, which is convenient and quick.
[0011] Preferably, in order to be able to take and place the filter plate more quickly, a lifting piece is fixedly installed on the top of the filter plate, and the bottom of the filter plate is supported by at least four supporting feet fixedly installed on the inner wall of the filter box. The filter plate can be quickly taken and placed by the lifting piece, and the filter plate and the filter box are supported by the supporting feet, so there is no need to fix them, and the installation is convenient.
[0012] Preferably, in order to ensure the stability of the operation of the drive motor, a motor support plate for supporting the drive motor is fixedly installed on the outer wall of the filter box, and the drive motor is fixed on the motor support plate by bolts. The bolts fasten the drive motor and the motor support plate, and the motor support plate fits smoothly with the outer wall of the filter box, which is stable and durable.
[0013] Preferably, in order to facilitate the rapid replacement of wearing parts such as brush plates, the brush plate is fixed by two support bars symmetrically placed on the support plate, and the two support bars are fixedly installed between two opposite surfaces of the inner wall of the support plate by bolts. A clip for clamping the brush plate is fixedly installed at the top center position of the support bar, and the clip and the brush plate are fixed by bolts. The installation of the brush plate and the support bar can be quickly completed by simply disassembling and assembling the bolts between the clip and the brush plate. The operation is simple and quick.
[0014] Preferably, in order to prevent the joint between the support plate and the slider from becoming loose and tilting due to long-term use, two symmetrically arranged auxiliary support bars are fixedly installed on two opposite surfaces of the inner wall of the filter box, and the bottom of the support plate is overlapped on the two auxiliary support bars. The support plate is supported by the two auxiliary support bars, thereby providing a more stable and reliable working environment during the reciprocating motion of the support plate.
[0015] Preferably, in order to prevent the cleaned dust from accumulating in the filter box, the device also includes a material receiving mechanism installed in the support plate, the material receiving mechanism includes a material receiving hopper slidably installed in the support plate, and a pull ring is fixedly connected to the top of the material receiving hopper. The material receiving mechanism also includes an operating window opened on the outer wall of the filter box for taking the material receiving hopper, and the outside of the operating window is hinged with a window door panel by a spring hinge. After the cleaning mechanism has worked for a certain period of time, the window door panel needs to be opened, the material receiving hopper needs to be stopped at the operating window, and the material receiving hopper can be directly pulled by the pull ring to take out the entire material receiving hopper, so that the dust in the material receiving hopper can be uniformly processed.
[0016] (III) Beneficial effects
[0017] The exhaust gas purification device starts a driving motor to drive the reciprocating screw to rotate, and the reciprocating screw drives the slider on its upper part to reciprocate, and the slider drives the support plate on its upper part to reciprocate. At the same time, the brush plate connected to the support plate will also reciprocate at the bottom of the filter plate, thereby cleaning the dust-receiving surface at the bottom of the filter plate in real time. The dust cleaning work can be completed in real time without taking out the filter plate, thereby ensuring the filtering effect of the filter plate and being more convenient to operate.
[0018] The exhaust gas purification device only needs to open the window door panel after the cleaning mechanism has worked for a certain period of time, stop the receiving hopper at the operation window, and directly pull the receiving hopper through the pull ring to take out the entire receiving hopper. The dust in the receiving hopper can be uniformly processed without opening the filter box, thus streamlining the manual operation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of an RTO incinerator exhaust gas purification device;
[0020] Figure 2 A schematic diagram of the external structure of a filter box of an RTO incinerator exhaust gas purification device;
[0021] Figure 3 A schematic diagram of the internal structure of a filter box of an RTO incinerator exhaust gas purification device;
[0022] Figure 4 A schematic diagram of the internal structure of a filter box of an RTO incinerator exhaust gas purification device;
[0023] Figure 5 for Figure 4 Enlarged schematic diagram at point A in the middle.
[0024] In the figure:
[0025] 1. Base; 2. RTO incinerator; 3. Filter box; 31. Box cover; 32. Door handle; 4. Smoke exhaust pipe; 5. Filter plate; 51. Pulling piece; 52. Support foot; 6. Exhaust pipe; 7. Cleaning mechanism; 71. Support frame; 72. Reciprocating screw rod; 73. Sliding block; 74. Driving motor; 741. Motor support plate; 75. Support plate; 76. Support bar; 761. Clip; 77. Brush plate; 78. Auxiliary support bar; 8. Material receiving mechanism; 81. Material receiving hopper; 82. Pull ring; 83. Operation window; 84. Window door panel. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] This embodiment provides an RTO incinerator exhaust gas purification device, such as Figure 1-5 As shown, the purification device includes a base 1 and a filter box 3 arranged on the base 1 and connected to the exhaust pipe 4 of the RTO incinerator 2, a filter plate 5 is installed on the top of the inner cavity of the filter box 3, an exhaust pipe 6 is connected to the top of the outer wall of the filter box 3, and a cleaning mechanism 7 is movably installed in the inner cavity of the filter box 3;
[0029] The cleaning mechanism 7 includes two support frames 71 fixedly mounted on the upper parts of two opposite surfaces of the inner wall of the filter box 3, a reciprocating screw rod 72 is rotatably mounted between the two support frames 71, a driving motor 74 is fixedly mounted on the outer wall of the filter box 3, one end of the reciprocating screw rod 72 passes through the side wall of the filter box 3 and extends to the outside of the filter box 3 and is fixedly connected to the output shaft of the driving motor 74, a slider 73 is screwed on the reciprocating screw rod 72, a support plate 75 is fixedly mounted on the top of the slider 73, a brush plate 77 is mounted on the top of the support plate 75, and the brush surface of the brush plate 77 is arranged in contact with the bottom surface of the filter plate 5.
[0030] In order to facilitate the installation of the driving motor 74 , a motor support plate 741 for supporting the driving motor 74 is fixedly mounted on the outer wall of the filter box 3 , and the driving motor 74 is fixedly mounted on the motor support plate 741 by bolts.
[0031] When in use, the RTO incinerator 2 pressurizes the treated gas through the smoke exhaust pipe 4 and passes it into the filter box 3 for filtering. By starting the drive motor 74, the reciprocating screw rod 72 is driven to rotate, and the reciprocating screw rod 72 drives the slider 73 on its upper portion to reciprocate, and the slider 73 drives the support plate 75 on its upper portion to reciprocate. At the same time, the brush plate 77 connected to the support plate 75 will also reciprocate at the bottom of the filter plate 5, thereby cleaning the dust-receiving surface at the bottom of the filter plate 5 in real time. The dust cleaning work can be completed in real time without taking out the filter plate 5, thereby reducing the dust accumulation at the bottom of the filter plate 5.
[0032] Among them, two symmetrically arranged auxiliary support bars 78 are fixedly installed on two opposite surfaces of the inner side wall of the filter box 3, and the bottom of the support plate 75 is overlapped on the two auxiliary support bars 78. When in use, the support plate 75 is supported by the two auxiliary support bars 78, providing a more stable and reliable sliding support during the reciprocating motion of the support plate 75.
[0033] Furthermore, the top of the filter box 3 is an open design, and a box cover 31 is hinged on the top of the filter box 3, and a door handle 32 is fixedly installed on the top of the box cover 31. When in use, the box cover 31 is opened by the door handle 32, so that the top of the filter box 3 is open, and the filter plate 5 can be directly taken out.
[0034] Furthermore, a lifting member 51 is fixedly installed on the top of the filter plate 5, and the bottom of the filter plate 5 is supported by at least four supporting feet 52 fixedly installed on the inner wall of the filter box 3. When in use, the filter plate 5 can be quickly taken and placed by the lifting member 51, and the filter plate 5 and the filter box 3 are supported by the supporting feet 52.
[0035] Specifically, the brush plate 77 is fixed by two support bars 76 symmetrically placed on the support plate 75. The two support bars 76 are fixedly installed between two opposite surfaces of the inner side wall of the support plate 75 by bolts. A clip 761 for clamping the brush plate 77 is fixedly installed at the top center of the support bar 76. The clip 761 and the brush plate 77 are fixed by bolts. When in use, the bolts on both sides of the clip 761 are removed to release the fixation of the brush plate 77, and the brush plate 77 is removed from the two groups of clips 761. When installing, the bottom of the brush plate 77 is aligned with the notches of the two clips 761 and placed on the two groups of clips 761. Then, the clip 761 and the brush plate 77 are fixed with bolts, and the installation of the brush plate 77 and the support bar 76 can be quickly completed. The operation is simple and fast.
[0036] Example 2
[0037] Different from Example 1, Figure 1 , Figure 4 and Figure 5 As shown, the device also includes a material receiving mechanism 8 installed in the support plate 75, the material receiving mechanism 8 includes a material receiving hopper 81 slidably installed in the support plate 75, the top of the material receiving hopper 81 is fixedly connected with a pull ring 82, the material receiving mechanism 8 also includes an operation window 83 opened on the outer wall of the filter box 3 for taking the material receiving hopper 81, and the outside of the operation window 83 is hinged with a window door panel 84 through a spring hinge.
[0038] When in use, after the cleaning mechanism 7 has worked for a certain period of time, the window door panel 84 is opened, the receiving hopper 81 is stopped at the operation window 83, and the receiving hopper 81 is directly pulled through the pull ring 82 to take out the entire receiving hopper 81, so that the dust in the receiving hopper 81 can be uniformly processed.
[0039] It should be noted that the support plate 75 and the receiving hopper 81 are both trapezoidal structures with an open top, and the optimal opening angle is between 120° and 135°, which can ensure that during the dust cleaning process of the brush plate 77, the fallen dust can be better received and dust spillage can be reduced.
[0040] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. An RTO incinerator exhaust gas purification device, comprising a base (1) and a filter box (3) arranged on the base (1) and connected to a smoke exhaust pipe (4) of an RTO incinerator (2), a filter plate (5) being installed at the top of the inner cavity of the filter box (3), and an exhaust pipe (6) being connected to the top of the outer wall of the filter box (3), characterized in that: A cleaning mechanism (7) is movably installed in the inner cavity of the filter box (3); The cleaning mechanism (7) comprises two support frames (71) fixedly mounted on the upper parts of two opposite surfaces of the inner wall of the filter box (3); a reciprocating screw rod (72) is rotatably mounted between the two support frames (71); a driving motor (74) is fixedly mounted on the outer wall of the filter box (3); one end of the reciprocating screw rod (72) penetrates the side wall of the filter box (3) and extends to the outside of the filter box (3) and is fixedly connected to the output shaft of the driving motor (74); a slider (73) is screwed onto the reciprocating screw rod (72); a support plate (75) is fixedly mounted on the top of the slider (73); a brush plate (77) is mounted on the top of the support plate (75); and a brush surface of the brush plate (77) is arranged in contact with the bottom surface of the filter plate (5).
2. The RTO incinerator exhaust gas purification device according to claim 1, characterized in that: The top of the filter box (3) is of an open design, a box cover (31) is hingedly connected to the top of the filter box (3), and a door handle (32) is fixedly mounted on the top of the box cover (31).
3. The RTO incinerator exhaust gas purification device according to claim 1, characterized in that: A lifting member (51) is fixedly mounted on the top of the filter plate (5), and the bottom of the filter plate (5) is supported by at least four supporting legs (52) fixedly mounted on the inner wall of the filter box (3).
4. The RTO incinerator exhaust gas purification device according to claim 3 is characterized in that: A motor support plate (741) for supporting a drive motor (74) is fixedly mounted on the outer side wall of the filter box (3); the drive motor (74) is fixedly mounted on the motor support plate (741) by means of bolts.
5. The RTO incinerator exhaust gas purification device according to claim 1, characterized in that: The brush plate (77) is fixed by two support bars (76) symmetrically placed on the support plate (75); the two support bars (76) are fixedly installed between two opposite surfaces of the inner wall of the support plate (75) by bolts; a clip (761) for clamping the brush plate (77) is fixedly installed at the top center position of the support bar (76); the clip (761) and the brush plate (77) are fixed by bolts.
6. The RTO incinerator exhaust gas purification device according to claim 5, characterized in that: Two symmetrically arranged auxiliary support bars (78) are fixedly mounted on two opposite surfaces of the inner side wall of the filter box (3), and the bottom of the support plate (75) is overlapped on the two auxiliary support bars (78).
7. The RTO incinerator exhaust gas purification device according to claim 1, characterized in that: The device also includes a material receiving mechanism (8) installed in the support plate (75), the material receiving mechanism (8) includes a material receiving hopper (81) slidably installed in the support plate (75), the top of the material receiving hopper (81) is fixedly connected with a pull ring (82), and the material receiving mechanism (8) also includes an operating window (83) opened on the outer wall of the filter box (3) for taking the material receiving hopper (81), and the outside of the operating window (83) is hinged with a window door panel (84) through a spring hinge.
Citation Information
Patent Citations
RTO incinerator
CN219571949U