Alloy hardness testing device

By setting up a sliding placement table and a two-way screw on the hardness tester, combined with the electric track bar, multi-point fixation and precise position adjustment of the workpiece are achieved, which solves the problem of workpiece offset, misalignment and accuracy in existing hardness testers. This reduces the problem and improves the reliability and universality of the test results.

CN222379510UActive Publication Date: 2025-01-21ZHUZHOU KUNRUI CARBIDE CO LTD
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Patent Information

Application Number
CN202420815676.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-01-21
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The existing hardness testers lack a workpiece fixing and clamping mechanism, which leads to workpiece offset and misalignment during testing, and the multi-point comparison measurement cannot be performed, and the test results are relatively simple.

Method used

An alloy hardness testing device is designed. By setting a workpiece placement seat on the hardness tester, including a movable base and a sliding placement platform, combined with a two-way screw and an electric track bar, multi-point fixation and precise position adjustment of the workpiece are achieved. .

Benefits of technology

Through multi-point testing and stable fixation of the workpiece, the accuracy of the hardness test is improved, offset and misalignment are avoided, the reliability of the test results is enhanced, and the universal usability of the device is improved.

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Abstract

The utility model discloses an alloy hardness testing device, which belongs to the technical field of alloy workpiece production and comprises a hardness tester, a workpiece placing seat is arranged on the hardness tester and comprises a base and a placing table, the base is movably arranged on the hardness tester, and the placing table is movably arranged on the base. Two first rotating shafts are rotationally installed on the opposite faces of the inner wall of the containing table, a motor is fixedly installed on the side face of the containing table, an output shaft of the motor is fixedly connected with the first rotating shafts at the corresponding positions, and a two-way lead screw is fixedly installed between the two first rotating shafts; the base is arranged to be matched with the placement table for use, the base can horizontally slide left and right, the placement table can horizontally slide front and back, then multi-point testing can be conducted, the testing accuracy is improved, the two-way lead screw is matched with the connecting frame, two clamping plates can be driven to move relatively, clamping and fixing of workpieces are achieved, and the practicability is high. And stability and difficulty in offset and dislocation during testing are ensured, and the testing operation is ensured to be carried out smoothly.
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Description

Technical Field

[0001] The utility model belongs to the technical field of alloy workpiece production, and specifically relates to an alloy hardness testing device. Background Art

[0002] Alloy refers to a solid product with metallic properties obtained by mixing and melting one metal with another or several metals or non-metals, cooling and solidifying. There are many steps in the alloy production and processing, and various tests are required in the alloy production process to ensure that the product quality of the alloy workpiece meets the required standards. One of the tests is the hardness test of the alloy workpiece, and a hardness tester is required for the hardness test.

[0003] Metal hardness testing is the fastest, most economical and simplest test method for evaluating the mechanical properties of metals. The main purpose of hardness testing is to determine the suitability of materials, or the effect of special hardening or softening treatments performed on the materials for their intended use.

[0004] The existing hardness tester does not have a fixed clamping mechanism for the workpiece. After the workpiece is placed, the test head moves up and down to perform the hardness test. The workpiece is easily offset and misaligned during the test, and multi-point comparative measurement cannot be performed during the measurement, and the accuracy of the test result is relatively single. Utility Model Content

[0005] The purpose of the utility model is to provide an alloy hardness testing device to solve the problem that the existing hardness tester proposed in the above background technology is not provided with a fixing clamping mechanism for the workpiece, and the hardness test is performed by simply placing the workpiece and moving the test head up and down. During the test, the workpiece is easily offset and misaligned, and multi-point comparison measurement cannot be performed during measurement, resulting in a relatively single test result accuracy.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an alloy hardness testing device, comprising a hardness tester, the hardness tester is provided with a workpiece placement seat, the workpiece placement seat comprises a base movably arranged on the hardness tester and a placement table movably arranged on the base, two rotating shafts 1 are rotatably installed on opposite surfaces of the inner wall of the placement table, a motor is fixedly installed on the side of the placement table, the output shaft of the motor is fixedly connected to the rotating shaft 1 at the corresponding position, a bidirectional lead screw is fixedly installed between the two rotating shafts 1, threaded plates are threadedly installed on the two sections of the threaded outer surfaces of the bidirectional lead screws, two connecting frames are fixedly installed on the upper surface of the threaded plate, the two connecting frames are slidably installed in a channel opened on the upper surface of the placement table, a rotating shaft 2 is rotatably installed between the two connecting frames, a clamping plate is fixedly installed on the outer surface of the rotating shaft 2, a rotating plate is fixedly installed on the end of the rotating shaft 2, a locking rod is inserted on the rotating plate, and two locking grooves for use with the locking rod are opened on the side of the connecting frame.

[0007] By adopting the above scheme, a base is set up for use with a placement table. The base can slide horizontally left and right, and the placement table can slide horizontally forward and backward, so that multi-point testing can be carried out to improve the test accuracy. In addition, a two-way lead screw can be used in conjunction with a connecting frame to drive the two clamping plates to move relative to each other, so as to achieve the clamping and fixation of the workpiece, thereby ensuring stability and not easy to shift or dislocate during the test, and ensuring the smooth progress of the test operation. By setting a flat plate and an arc plate to form a clamping plate, the arc plate can fix and clamp the workpiece with an arc surface, and the flat plate can fix and clamp the workpiece with a flat surface, thereby improving the universality of use.

[0008] In the above solution, it should be noted that the motor, the first electric track bar and the second electric track bar are all electrically connected to an external power source.

[0009] As a preferred embodiment, the hardness tester is installed with an electric track bar 1, the lower surface of the base is provided with an electric track groove 1 used in conjunction with the electric track bar 1, the lower surface of the placement table is fixedly provided with an electric track bar 2, and the side of the base is provided with an electric track groove 2 used in conjunction with the electric track bar 1.

[0010] By adopting the above scheme, the horizontal left and right movement of the placement table can be achieved by using the electric track bar 1, and the front and back movement of the placement table can be achieved by using the electric track bar 2, so that the front and back position and left and right position of the workpiece can be adjusted to achieve the effect of multi-point measurement and improve the measurement accuracy.

[0011] As a preferred embodiment, bolts are threadedly installed at both ends of the electric track bar 1, and the heads of the bolts protrude from the electric track bar 1.

[0012] By adopting the above solution, the setting of the bolts can be used for limiting, preventing the base from detaching from the electric track bar when sliding, and facilitating subsequent disassembly and assembly.

[0013] As a preferred embodiment, the clamping plate includes a flat plate and a curved plate that are integrally formed and perpendicular to each other, and the two locking grooves on the connecting frame are arranged at 90 degrees with the center of the circle where the second rotating shaft is located as the axis.

[0014] By adopting the above scheme, the arc panel and the flat panel are used together. The arc panel can fix and clamp the workpiece with an arc surface, and the flat panel can fix and clamp the workpiece with a flat surface, thereby improving the universality of use.

[0015] As a preferred embodiment, a plurality of guide rods are fixedly mounted on the inner wall of the placement table, and the threaded plate is slidably mounted on the outer surfaces of the plurality of guide rods.

[0016] By adopting the above solution, the guide rod can support and guide the threaded plate, so that the threaded plate moves more smoothly and is less likely to shake or tilt.

[0017] As a preferred implementation, an operating plate is fixedly mounted on the end of the locking rod, and a spring is fixedly mounted between the operating plate and the rotating plate.

[0018] With the above solution, the operating plate is used in conjunction with the spring, and the elasticity of the spring can drive the locking rod to be quickly and stably inserted into the lock slot, thereby improving the convenience of locking.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] The alloy hardness testing device is used by setting a base to cooperate with a placing table. The base can slide horizontally left and right, and the placing table can slide horizontally forward and backward, so that multi-point testing can be performed to improve the test accuracy. In addition, the two-way lead screw and the connecting frame can drive the two clamping plates to move relative to each other to achieve the clamping and fixing of the workpiece, ensuring stability during testing and not easy to deviate or misalign, and ensuring the smooth progress of the test operation.

[0021] The alloy hardness testing device is composed of a clamping plate by arranging a flat plate and a curved plate. The curved plate can fix and clamp a workpiece with a curved surface, and the flat plate can fix and clamp a workpiece with a flat surface, thereby improving universality of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the workpiece placement seat of the utility model;

[0024] Figure 3It is a structural schematic diagram of the cross section of the rice placing table of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the connecting frame, the second rotating shaft and the clamping plate of the utility model;

[0026] Figure 5 It is a structural schematic diagram of the rotating plate of the utility model.

[0027] In the figure: 1. hardness tester; 2. workpiece placement seat; 3. base; 4. placement table; 5. rotating shaft 1; 6. motor; 7. bidirectional screw; 8. threaded plate; 9. connecting frame; 10. rotating shaft 2; 11. clamping plate; 12. rotating plate; 13. locking rod; 14. electric track bar 1; 15. bolt; 16. electric track bar 2; 17. guide rod; 18. arc panel; 19. flat panel; 20. operating panel; 21. spring. DETAILED DESCRIPTION

[0028] See also Figure 1-5 The utility model provides an alloy hardness testing device, including a hardness tester 1, on which a workpiece placement seat 2 is arranged, the workpiece placement seat 2 includes a base 3 movably arranged on the hardness tester 1 and a placement table 4 movably arranged on the base 3, two rotating shafts 5 are rotatably installed on opposite surfaces of the inner wall of the placement table 4, a motor 6 is fixedly installed on the side of the placement table 4, the output shaft of the motor 6 is fixedly connected to the rotating shaft 5 at the corresponding position, a bidirectional lead screw 7 is fixedly installed between the two rotating shafts 5, the two sections of the threaded outer surfaces of the bidirectional lead screw 7 are threadedly installed with threaded plates 8, the upper surface of the threaded plate 8 is fixedly installed with two connecting frames 9, the two connecting frames 9 are both slidably installed in the channel opened on the upper surface of the placement table 4, a rotating shaft 10 rotatably installed between the two connecting frames 9, a clamping plate 11 is fixedly installed on the outer surface of the rotating shaft 10, a rotating plate 12 is fixedly installed on the end of the rotating shaft 10, a locking rod 13 is inserted on the rotating plate 12, and two locking grooves for use with the locking rod 13 are opened on the side of the connecting frame 9.

[0029] An electric track bar 14 is installed on the hardness tester 1, an electric track groove 1 used in conjunction with the electric track bar 14 is provided on the lower surface of the base 3, an electric track bar 2 16 is fixedly installed on the lower surface of the placement table 4, and an electric track groove 2 used in conjunction with the electric track bar 14 is provided on the side of the base 3. The electric track bar 14 can be used to realize horizontal left and right movement of the placement table 4, and the electric track bar 2 16 can be used to realize front and back movement of the placement table 4, and then the front and back position and left and right position of the workpiece can be adjusted to achieve the effect of multi-point measurement and improve measurement accuracy.

[0030] Bolts 15 are threadedly installed at both ends of the electric track bar 14, and the heads of the bolts 15 protrude from the electric track bar 14. The setting of the bolts 15 can be used for limiting to prevent the base 3 from detaching from the electric track bar 14 when sliding, and is convenient for subsequent disassembly and assembly.

[0031] The clamping plate 11 includes a flat plate 19 and a curved plate 18 which are integrally formed and perpendicular to each other. The two locking grooves on the connecting frame 9 are arranged at 90 degrees with the center of the circle where the rotating shaft 10 is located as the axis. The curved plate 18 and the flat plate 19 are used together. The curved plate 18 can fix and clamp workpieces with curved surfaces, and the flat plate 19 can fix and clamp workpieces with flat surfaces, thereby improving universality of use.

[0032] A plurality of guide rods 17 are fixedly mounted on the inner wall of the placement table 4, and the threaded plate 8 is slidably mounted on the outer surfaces of the plurality of guide rods 17. The guide rods 17 can support and guide the threaded plate 8, so that the threaded plate 8 moves more smoothly and is less prone to shaking and tilting.

[0033] An operating plate 20 is fixedly installed at the end of the locking rod 13, and a spring 21 is fixedly installed between the operating plate 20 and the rotating plate 12. The operating plate 20 is used in conjunction with the spring 21. The elasticity of the spring 21 can drive the locking rod 13 to be quickly and stably inserted into the lock slot, thereby improving the convenience of locking.

[0034] When in use, place the alloy workpiece on the surface of the placement table 4, and adjust the clamping plate 11 according to the surface shape of the placement table 4. In the initial state, the two plane plates 19 are opposite to each other. If the surface of the alloy workpiece is a plane, there is no need to adjust the clamping plate 11. If the surface of the alloy workpiece is an arc surface, the clamping plate 11 needs to be adjusted. When adjusting, pull the operating plate 20 to drive the locking rod 13 out of the lock groove and the spring 21 is deformed, and the rotating plate 12 is rotated. The rotating plate 12 drives the rotating shaft 10 to rotate, and the rotating shaft 10 drives the clamping plate 11 to rotate, so that the arc panel 18 rotates to vertical. At this time, release the operating plate 20, and the spring 21 elastically drives the lock The rod 13 is reset and inserted into the lock slot, and then the other clamping plate 11 is adjusted so that the two arc panels 18 are facing each other, and then the motor 6 is started to drive the rotating shaft 5 to rotate, thereby driving the bidirectional screw 7 to rotate, thereby driving the two threaded plates 8 to be relatively close, and then the two clamping plates 11 are driven to move relative to each other through the connecting frame 9 to achieve the clamping of the alloy workpiece, and then the hardness tester 1 is started to perform a hardness test. After one test, the placement table 4 can be driven to move horizontally left and right through the electric track bar 14, and the placement table 4 can be driven to move horizontally forward and backward through the electric track bar 2 16, so as to perform multi-point hardness testing.

Claims

1. An alloy hardness testing device, characterized in that: The invention comprises a hardness tester (1), wherein the hardness tester (1) is provided with a workpiece placement seat (2), wherein the workpiece placement seat (2) comprises a base (3) movably arranged on the hardness tester (1) and a placement table (4) movably arranged on the base (3), wherein two rotating shafts (5) are rotatably mounted on opposite surfaces of the inner wall of the placement table (4), a motor (6) is fixedly mounted on the side of the placement table (4), the output shaft of the motor (6) is fixedly connected to the rotating shaft (5) at the corresponding position, a bidirectional lead screw (7) is fixedly mounted between the two rotating shafts (5), and the bidirectional lead screw (7) is The outer surfaces of the two sections of threads are both threadedly installed with threaded plates (8), and two connecting frames (9) are fixedly installed on the upper surfaces of the threaded plates (8). The two connecting frames (9) are slidably installed in a channel opened on the upper surface of the placement table (4). A second rotating shaft (10) is rotatably installed between the two connecting frames (9), and a clamping plate (11) is fixedly installed on the outer surface of the second rotating shaft (10). A rotating plate (12) is fixedly installed at the end of the second rotating shaft (10), and a locking rod (13) is inserted on the rotating plate (12). Two locking grooves for use with the locking rod (13) are opened on the side of the connecting frame (9).

2. The alloy hardness testing device according to claim 1, characterized in that: The hardness tester (1) is provided with an electric track bar (14), the lower surface of the base (3) is provided with an electric track groove (1) for use with the electric track bar (14), the lower surface of the placement table (4) is fixedly provided with an electric track bar (16), and the side surface of the base (3) is provided with an electric track groove (2) for use with the electric track bar (14).

3. The alloy hardness testing device according to claim 2, characterized in that: Bolts (15) are threadedly mounted on both ends of the electric track bar (14), and the heads of the bolts (15) protrude from the electric track bar (14).

4. The alloy hardness testing device according to claim 1, characterized in that: The clamping plate (11) comprises a flat plate (19) and a curved plate (18) which are integrally formed and perpendicular to each other. The two locking grooves on the connecting frame (9) are arranged at a 90-degree angle with the center of the circle where the second rotating shaft (10) is located as the axis.

5. The alloy hardness testing device according to claim 1, characterized in that: A plurality of guide rods (17) are fixedly mounted on the inner wall of the placement platform (4), and the threaded plate (8) is slidably mounted on the outer surfaces of the plurality of guide rods (17).

6. The alloy hardness testing device according to claim 1, characterized in that: An operating plate (20) is fixedly mounted on the end of the locking rod (13), and a spring (21) is fixedly mounted between the operating plate (20) and the rotating plate (12).