Winder for magnetic bar inductor production

By designing a magnetic rod inductor production winding machine that includes a base, a U-shaped connection base, a wire binding shaft, a motor and a bevel gear, the problem of the inductor coil slipping and being repeatedly wound when winding in the vertical direction is solved. The uniform and stable winding of the coil is achieved.

CN222380426UActive Publication Date: 2025-01-21ZHONGSHAN BAINA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421245573.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-21
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When existing inductor coil winding equipment wraps the wire in the vertical direction, the coil is prone to slip, and there is a height difference between the wire wrapping structure and the inductor, resulting in the problem of repeated wire wrapping in the same part.

Method used

A magnetic bar inductor production winder is designed, which uses components such as a base, a U-shaped connecting seat, a tying shaft, a circular baffle, a motor, a driving screw, a bevel gear, an annular splint, and a tension spring. Through the driving screw and umbrella The gear system drives the mounting plate, annular splint and the magnetic rod inductor body to rotate, combined with the translation of the wire tube, to achieve even winding of the coil.

Benefits of technology

It effectively prevents the coil from slipping, eliminates the problem of repeated winding caused by the height difference between the winding structure and the inductor, and achieves uniform and stable winding of the coil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of winders, and discloses a magnetic bar inductor production winder which comprises a base, the top of the base is fixedly connected with a second U-shaped connecting seat, the inner wall of one side of the second U-shaped connecting seat is rotatably connected with a wire bundling shaft, and the outer wall of the wire bundling shaft is fixedly sleeved with a first circular baffle. A first circular baffle is inserted into the coil bundling shaft, a second circular baffle is inserted into the end, away from the first circular baffle, of the coil bundling shaft, a first U-shaped connecting base is fixedly connected to the top of the base, and a motor is fixedly embedded in one side of the first U-shaped connecting base. The motor can be started to simultaneously drive the wire passing pipe to translate the coil and the magnetic bar inductor body to rotate so as to wind the coil, the translated coil can be uniformly wound on the outer wall of the magnetic bar inductor body, and the limiting block can support the coil to eliminate the height difference and limit the movement range of the coil.
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Description

Technical Field

[0001] The utility model relates to the field of wire winders, in particular to a wire winder for producing magnetic bar inductors. Background Art

[0002] The utility model with the authorization announcement number CN215644112U belongs to the technical field of inductor production, and is particularly an inductor coil winding device, comprising a bottom plate and two rollers, a support platform is fixed on the bottom plate, a first motor is installed on the bottom plate, a rotating shaft is installed on the output shaft of the first motor, one end of the rotating shaft passes through the support platform and a circular plate is fixed to the support platform and is rotatably installed with the support platform, four electric push rods are symmetrically installed on the support platform through a fixed block, and a push block is installed on the push rod end of the electric push rod. The utility model places the inductor to be wound on the circular plate by setting a cylinder, a lifting plate, a T-shaped rod, a rotating column and a pressing plate, starts the cylinder to control the pressing plate to press the inductor, so that the inductor will not loosen during winding, and the operation is relatively convenient. By setting a second motor, a threaded rod, a lifting block and a guide rod, when winding, the second motor is started to control the lifting block to reciprocate in the vertical direction, so that the coil is evenly wound on the inductor.

[0003] The utility model patent mentioned above adopts vertical winding, which makes it easy for the coil to slide vertically off the inductor. In addition, there is another problem with vertical winding, that is, there is a certain height difference between the winding structure and the inductor, which will cause the problem of repeated winding of the same part. Therefore, the technicians in this field provide a magnetic bar inductor production winding machine to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a production winding machine for a magnetic bar inductor to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a magnetic bar inductor production winder, comprising a base, a second U-shaped connecting seat is fixedly connected to the top of the base, a wire tying shaft is rotatably connected to the inner wall of one side of the second U-shaped connecting seat, a first circular baffle is fixedly sleeved on the outer wall of the wire tying shaft, a second circular baffle is plugged into the end of the wire tying shaft away from the first circular baffle, a first U-shaped connecting seat is fixedly connected to the top of the base, a motor is fixedly embedded on one side of the first U-shaped connecting seat, a driving screw is fixedly sleeved on the output shaft of the motor, a moving block is threadedly sleeved on the outer wall of the driving screw, and the top of the moving block is fixed A wire passing tube is connected, the bottom of the moving block is slidably connected to the bottom inner wall of the first U-shaped connecting seat, the top of the base is connected to a second connecting block, the second connecting block is horizontally penetrated and rotatably connected with a second rotating rod, one end of the second rotating rod is fixedly connected to a mounting plate, and two annular clamping plates are slidably connected to the side of the mounting plate away from the second connecting block, two tension springs are fixedly connected between the opposite sides of the two annular clamping plates, the same magnetic bar inductor body is tightly fitted on the inner walls of the two annular clamping plates, a first bevel gear is fixedly sleeved on the outer wall of the driving screw, and a driving component for driving the mounting plate to rotate is provided on the top of the base.

[0006] As a further solution of the utility model: the driving assembly includes a first connecting block fixedly connected to the top of the base, a first rotating rod longitudinally passing through the first connecting block and rotatably connected, second bevel gears are fixedly connected to both ends of the first rotating rod, wherein the same second bevel gear is meshed with the first bevel gear, a third bevel gear is fixedly connected to one end of the second rotating rod away from the mounting plate, and another second bevel gear is meshed with the third bevel gear.

[0007] As a further solution of the utility model: a limiting block is fixedly connected to the top of the base, and the limiting block is located between the second U-shaped connecting seat and the first U-shaped connecting seat.

[0008] As a further solution of the utility model: a cross hole is formed at one end of the wire tying shaft away from the first circular baffle, a cross rod is fixedly connected to one side of the second circular baffle close to the wire tying shaft, and the cross rod is plugged into the cross hole.

[0009] As a further solution of the present invention: the first U-shaped connecting seat is located between the mounting plate and the second U-shaped connecting seat, and the first U-shaped connecting seat, the mounting plate and the second U-shaped connecting seat are all arranged longitudinally.

[0010] As a further solution of the utility model: the first rotating rod is located on one side of the driving screw rod, and the second bevel gear, the first rotating rod, the third bevel gear, and the second rotating rod are arranged in an L shape.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. Pulling the second circular baffle can drive the cross rod to pull out of the cross hole. At this time, the wire bundle can be set on the wire tying shaft, and then the cross rod can be inserted into the cross hole again to make the second circular baffle block one end of the wire tying shaft, the coil stretched out from the coil bundle can be placed on the limit block for limiting, and the coil can be fixed through the wire tube, and then the two annular clamps are pulled away from each other. After the two annular clamps are away from each other, the two tension springs are stretched, and then the magnetic bar inductor body is placed between the two annular clamps and one end of the magnetic bar inductor body is pressed against the mounting plate and then the two annular clamps are released. At this time, the two annular clamps will approach each other due to the tension of the two tension springs to clamp and fix the magnetic bar inductor body, and then the coil passing through the wire tube is wound around the outer wall of the magnetic bar inductor body, and then the motor is started. The output shaft of the motor will drive the driving screw and the first bevel gear to rotate together, and the first bevel gear will drive one of the second bevel gears when it rotates. When the gears rotate, the rotation of one of the second bevel gears will drive the first rotating rod to rotate, and the rotation of the first rotating rod will drive the other second bevel gear to rotate, and the other second bevel gear will drive the second rotating rod to rotate through the third bevel gear. When the second rotating rod rotates, it will drive the mounting plate, the annular clamping plate, and the magnetic bar inductor body to rotate at the same time. Because the coil has been wound around the magnetic bar inductor body for one circle, the rotation of the magnetic bar inductor body will automatically wind the coil, and when the driving screw rotates, it can also drive the moving block and the wire tube to reciprocate. The reciprocating movement of the wire tube will drive the passing coil to translate. At this time, the rotating magnetic bar inductor body can evenly wind the coil on the outer wall through the translated coil, the limit block supports the coil and eliminates the height difference, and the translated coil can move within the limited range of the limit block, and the coil pulled for winding will drive the wire bundle shaft to rotate to release the coil for winding.

[0013] The utility model is simple to use. The coil can be bundled on the wire bundling shaft by pulling out the second circular baffle. The starting motor can simultaneously drive the wire tube to translate the coil and the magnetic bar inductor body to rotate to wind the coil. The translated coil can be evenly wound on the outer wall of the magnetic bar inductor body. The limit block can eliminate the height difference of the coil support and limit the activity range of the coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0015] Figure 2 It is a first partial explosion three-dimensional schematic diagram of the utility model;

[0016] Figure 3 This is a second partial explosion three-dimensional schematic diagram of the utility model.

[0017] In the figure: 1. base; 2. magnetic rod inductor body; 3. first U-shaped connecting seat; 4. driving screw; 5. limit block; 6. motor; 7. first bevel gear; 8. second bevel gear; 9. first rotating rod; 10. first connecting block; 11. third bevel gear; 12. second connecting block; 13. second rotating rod; 14. mounting plate; 15. annular clamp; 16. tension spring; 17. first circular baffle; 18. second U-shaped connecting seat; 19. wire spool; 20. second circular baffle; 21. moving block; 22. wire tube; 23. cross rod; 24. cross hole. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0019] See also Figures 1 to 3In the embodiment of the utility model, a winding machine for producing a magnetic bar inductor comprises a base 1, a second U-shaped connecting seat 18 is fixedly connected to the top of the base 1, a wire tying shaft 19 is rotatably connected to the inner wall of one side of the second U-shaped connecting seat 18, a first circular baffle 17 is fixedly sleeved on the outer wall of the wire tying shaft 19, and a second circular baffle 20 is plugged into the end of the wire tying shaft 19 away from the first circular baffle 17, a first U-shaped connecting seat 3 is fixedly connected to the top of the base 1, a motor 6 is fixedly embedded on one side of the first U-shaped connecting seat 3, a driving screw 4 is fixedly sleeved on the output shaft of the motor 6, a moving block 21 is threadedly sleeved on the outer wall of the driving screw 4, a wire passing tube 22 is fixedly connected to the top of the moving block 21, and a bottom of the moving block 21 is slidably connected to the bottom inner wall of the first U-shaped connecting seat 3, a second connecting block 12 is connected to the top of the base 1, and a second rotating rod 13 is rotatably connected to the second connecting block 12 through which a second rotating rod 13 is horizontally penetrated and rotatably connected One end of the second rotating rod 13 is fixedly connected to a mounting plate 14, and the mounting plate 14 is slidably connected to two annular clamping plates 15 on one side away from the second connecting block 12, and two tension springs 16 are fixedly connected between the opposite sides of the two annular clamping plates 15, and the same magnetic bar inductor body 2 is tightly fitted on the inner walls of the two annular clamping plates 15. The two annular clamping plates 15 are pulled away from each other, and the two tension springs 16 are stretched after the two annular clamping plates 15 are moved away from each other. Then, the magnetic bar inductor body 2 is placed between the two annular clamping plates 15 and one end of the magnetic bar inductor body 2 is pressed against the mounting plate 14, and then the two annular clamping plates 15 are released. At this time, the two annular clamping plates 15 will approach each other due to the tension of the two tension springs 16 to clamp and fix the magnetic bar inductor body 2, and a first bevel gear 7 is fixedly sleeved on the outer wall of the driving screw 4, and a driving component for driving the mounting plate 14 to rotate is provided on the top of the base 1.

[0020] In this embodiment, the driving assembly includes a first connecting block 10 fixedly connected to the top of the base 1, and a first rotating rod 9 is longitudinally penetrated through the first connecting block 10 and is rotatably connected. Both ends of the first rotating rod 9 are fixedly connected to second bevel gears 8, wherein the same second bevel gear 8 is meshed with the first bevel gear 7, and the end of the second rotating rod 13 away from the mounting plate 14 is fixedly connected to the third bevel gear 11, and another second bevel gear 8 is meshed with the third bevel gear 11. When the motor 6 is started, the output shaft of the motor 6 will drive the driving screw 4 and the first bevel gear 7 to rotate together. When the first bevel gear 7 rotates, it will drive one of the second bevel gears 8 to rotate, and the rotation of one of the second bevel gears 8 will drive the first rotating rod 9 When the first rotating rod 9 rotates, the rotation of the first rotating rod 9 will drive another second bevel gear 8 to rotate, and another second bevel gear 8 will drive the second rotating rod 13 to rotate through the third bevel gear 11. When the second rotating rod 13 rotates, it will drive the mounting plate 14, the annular clamping plate 15, and the magnetic bar inductor body 2 to rotate at the same time. Because the coil has been wound around the magnetic bar inductor body 2 for one circle, the rotation of the magnetic bar inductor body 2 will automatically wind the coil, and when the driving screw 4 rotates, it can also drive the moving block 21 and the wire tube 22 to reciprocate. The reciprocating movement of the wire tube 22 will drive the passing coil to translate. At this time, the rotating magnetic bar inductor body 2 can evenly wind the coil on the outer wall through the translated coil.

[0021] In this embodiment, a limiting block 5 is fixedly connected to the top of the base 1 , and the limiting block 5 is located between the second U-shaped connecting seat 18 and the first U-shaped connecting seat 3 .

[0022] In this embodiment, a cross hole 24 is provided at one end of the wire tying shaft 19 away from the first circular baffle 17, and a cross rod 23 is fixedly connected to the side of the second circular baffle 20 close to the wire tying shaft 19. The cross rod 23 and the cross hole 24 are plugged into each other. Pulling the second circular baffle 20 can drive the cross rod 23 to be pulled out of the cross hole 24. At this time, the wire bundle can be put on the wire tying shaft 19, and then the cross rod 23 can be inserted into the cross hole 24 again to make the second circular baffle 20 block one end of the wire tying shaft 19.

[0023] In this embodiment, the first U-shaped connection seat 3 is located between the mounting plate 14 and the second U-shaped connection seat 18, and the first U-shaped connection seat 3, the mounting plate 14, and the second U-shaped connection seat 18 are all arranged longitudinally.

[0024] In this embodiment, the first rotating rod 9 is located at one side of the driving screw rod 4, and the second bevel gear 8, the first rotating rod 9, the third bevel gear 11, and the second rotating rod 13 are arranged in an L shape.

[0025] The working principle of the utility model is as follows: pulling the second circular baffle 20 can drive the cross rod 23 to be pulled out of the cross hole 24, and the wire bundle can be sleeved on the wire bundle shaft 19 at this time, and then the cross rod 23 can be inserted into the cross hole 24 again to make the second circular baffle 20 block one end of the wire bundle shaft 19, and the coil stretched out from the coil bundle can be placed on the limit block 5 for limiting, and the coil can be fixed through the wire tube 22, and then the two annular clamps 15 are pulled away from each other, and the two tension springs will be stretched after the two annular clamps 15 are moved away from each other. 16, then place the magnetic bar inductor body 2 between the two annular clamping plates 15 and make one end of the magnetic bar inductor body 2 against the mounting plate 14, then release the two annular clamping plates 15, the two annular clamping plates 15 will be close to each other due to the tension of the two tension springs 16 to clamp and fix the magnetic bar inductor body 2, then wind the coil passing through the wire tube 22 around the outer wall of the magnetic bar inductor body 2, and then start the motor 6, the output shaft of the motor 6 will drive the driving screw 4 and the first bevel gear 7 to rotate together, and the first bevel gear 7 will rotate. When the second bevel gear 8 is rotated, one of the second bevel gears 8 will be driven to rotate, and the rotation of one of the second bevel gears 8 will drive the first rotating rod 9 to rotate, and the rotation of the first rotating rod 9 will drive another second bevel gear 8 to rotate, and the other second bevel gear 8 will drive the second rotating rod 13 to rotate through the third bevel gear 11. When the second rotating rod 13 rotates, it will drive the mounting plate 14, the annular clamping plate 15, and the magnetic bar inductor body 2 to rotate at the same time. Because the coil has been wound around the magnetic bar inductor body 2 for one circle, the rotation of the magnetic bar inductor body 2 will automatically advance. The coil is wound in a row, and when the driving screw 4 rotates, it can also drive the moving block 21 and the wire tube 22 to move back and forth. The reciprocating movement of the wire tube 22 will drive the passing coil to translate. At this time, the rotating magnetic bar inductor body 2 can use the translated coil to evenly wind the coil on the outer wall. The limit block 5 supports the coil and eliminates the height difference. The translational coil can move within the limited range of the limit block 5. The coil that is pulled for winding will drive the wire binding shaft 19 to rotate to release the coil for winding.

[0026] However, as is well known to those skilled in the art, the working principle and wiring method of the motor 6 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A magnetic bar inductor production winding machine, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with a second U-shaped connecting seat (18), and an inner wall of one side of the second U-shaped connecting seat (18) is rotatably connected with a wire tying shaft (19), and a first circular baffle (17) is fixedly sleeved on the outer wall of the wire tying shaft (19), and a second circular baffle (20) is plugged into the end of the wire tying shaft (19) away from the first circular baffle (17). The top of the base (1) is fixedly connected with a first U-shaped connecting seat (3), and a motor (6) is fixedly embedded on one side of the first U-shaped connecting seat (3), and a driving screw (4) is fixedly sleeved on the output shaft of the motor (6), and a moving block (21) is threadedly sleeved on the outer wall of the driving screw (4), and the top of the moving block (21) is fixedly connected with a wire passing tube (22), and the bottom of the moving block (21) and the first The bottom inner wall of a U-shaped connecting seat (3) is slidably connected, the top of the base (1) is connected with a second connecting block (12), the second connecting block (12) is rotatably connected with a second rotating rod (13) which is transversely penetrated, one end of the second rotating rod (13) is fixedly connected with a mounting plate (14), the mounting plate (14) is slidably connected with two annular clamping plates (15) on the side away from the second connecting block (12), two tension springs (16) are fixedly connected between the opposite sides of the two annular clamping plates (15), the inner walls of the two annular clamping plates (15) are tightly fitted with a same magnetic bar inductor body (2), the outer wall of the driving screw (4) is fixedly sleeved with a first bevel gear (7), and the top of the base (1) is provided with a driving component for driving the mounting plate (14) to rotate.

2. A magnetic bar inductor production winding machine according to claim 1, characterized in that: The driving assembly comprises a first connecting block (10) fixedly connected to the top of the base (1); a first rotating rod (9) is longitudinally penetrated through the first connecting block (10) and is rotatably connected thereto; both ends of the first rotating rod (9) are fixedly connected to second bevel gears (8), wherein the same second bevel gear (8) is meshed with the first bevel gear (7); an end of the second rotating rod (13) away from the mounting plate (14) is fixedly connected to a third bevel gear (11), and another second bevel gear (8) is meshed with the third bevel gear (11).

3. A magnetic bar inductor production winding machine according to claim 1, characterized in that: A limit block (5) is fixedly connected to the top of the base (1), and the limit block (5) is located between the second U-shaped connecting seat (18) and the first U-shaped connecting seat (3).

4. A magnetic bar inductor production winding machine according to claim 1, characterized in that: A cross hole (24) is formed at one end of the wire tying shaft (19) away from the first circular baffle (17), and a cross rod (23) is fixedly connected to one side of the second circular baffle (20) close to the wire tying shaft (19), and the cross rod (23) and the cross hole (24) are plugged into each other.

5. A magnetic bar inductor production winding machine according to claim 1, characterized in that: The first U-shaped connection seat (3) is located between the mounting plate (14) and the second U-shaped connection seat (18), and the first U-shaped connection seat (3), the mounting plate (14) and the second U-shaped connection seat (18) are all arranged longitudinally.

6. A magnetic bar inductor production winding machine according to claim 2, characterized in that: The first rotating rod (9) is located on one side of the driving screw rod (4), and the second bevel gear (8), the first rotating rod (9), the third bevel gear (11), and the second rotating rod (13) are arranged in an L shape.

Citation Information

Patent Citations

  • Inductance coil winding equipment

    CN215644112U