Soaking device for processing solid-state capacitor
By designing the cleaning mechanism and circulation mechanism of the soaking device for solid capacitor processing, the problem of the existing device being unable to ensure clean cleaning and wasting soaking liquid is solved, achieving a more efficient cleaning effect and cost reduction.
Patent Information
- Application Number
- CN202420890033.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-04-26
Smart Images

Figure CN222380443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor processing, in particular to a soaking device for processing solid capacitors. Background Art
[0002] The full name of solid capacitor is: solid aluminum electrolytic capacitor. The biggest difference between it and ordinary capacitors is that they use different dielectric materials. The dielectric material of liquid aluminum capacitor is electrolyte, while the dielectric material of solid capacitor is conductive polymer material.
[0003] In view of the many problems of liquid electrolytic capacitors, solid aluminum electrolytic capacitors came into being. Since the 1990s, aluminum electrolytic capacitors have made innovative developments by using solid conductive polymer materials instead of electrolyte as cathode.
[0004] Currently, there are two main types of commercialized solid aluminum electrolytic capacitors: organic semiconductor aluminum electrolytic capacitors and polymer conductor aluminum electrolytic capacitors.
[0005] During the processing of capacitors, the polymerized elements are encapsulated in aluminum shells. The oil and other debris on the bare products need to be washed off, so an immersion device is required.
[0006] The existing technology has the following problems:
[0007] In actual use of the existing device, the existing device usually places the capacitor inside the device and relies on soaking liquid to clean it, but this cleaning method cannot guarantee thorough cleaning; at the same time, the existing device directly discharges the soaking liquid after completing the soaking cleaning, which will cause waste and increase the cleaning cost. Utility Model Content
[0008] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0009] A soaking device for processing solid capacitors comprises a bottom plate, a cylinder is installed on the right side of the upper end of the bottom plate, support plates are symmetrically fixedly installed on the outer part of the lower end of the cylinder, a motor is fixedly installed in the middle of the lower end of the cylinder, a cleaning mechanism is installed inside the cylinder, a cover plate is movably installed on the top of the cylinder, and a circulation mechanism is installed on the left side of the upper end of the bottom plate.
[0010] Preferably: the cleaning mechanism includes a rotating column, the lower end of the rotating column is sealed and rotated in the middle of the bottom of the inner cavity of the cylinder, a mounting plate is fixedly installed on the top of the rotating column, the upper inner wall of the cylinder is evenly provided with two groups of guide grooves, a cleaning cylinder is fixedly installed on the upper end of the mounting plate, guide blocks are symmetrically fixedly installed on the upper and lower outer walls of the cleaning cylinder, a partition is movably installed in the middle of the interior of the cleaning cylinder, a plurality of groups of card grooves are evenly provided on the inner wall of the cleaning cylinder, rubber card plates are movably inserted in the inside of the card grooves, and a plurality of leakage holes are evenly distributed on the lower end surface of the cleaning cylinder.
[0011] Preferably, the guide block matches the guide groove and is slidably connected thereto.
[0012] Preferably, a plurality of leak holes are evenly distributed on the surface of the partition, and rubber clips can be inserted into both the upper and lower sides of the partition.
[0013] Preferably: the circulation mechanism comprises a filter box, the lower end of the filter box is fixedly connected to the left side of the upper end of the bottom plate, two groups of filter plates are movably inserted inside the filter box, a box cover is movably installed on the upper end of the filter box, a connected water pump 1 is fixedly installed on the right end of the filter box, a connected water outlet pipe is fixedly installed on the right end of the water pump 1, a connected water pump 2 is fixedly installed on the left side of the rear end of the filter box, a connected circulation pipe is fixedly installed on the rear end of the water pump 2, a connected water tank is fixedly installed on the top of the circulation pipe, and a number of fixedly connected high-pressure nozzles are equidistantly distributed at the front end of the water tank.
[0014] Preferably: the lower ends of the water pump 1 and the water pump 2 are both fixedly connected to the upper left side of the bottom plate, and the top of the water outlet pipe is fixedly connected to the lower left end of the cylinder and communicated with each other.
[0015] Preferably: the top of the circulation pipe extends into the interior of the cylinder, the rear end of the water tank is fixedly connected to the rear end upper inner wall of the cylinder, the water tank is connected to the high-pressure nozzle, and the high-pressure nozzle is inclined and aligned with the cleaning cylinder.
[0016] Preferably, the lower end of the support plate is fixedly connected to the upper right side of the bottom plate, and the output end of the motor is drivingly connected to the lower end of the rotating column.
[0017] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0018] 1. The utility model provides an immersion device for processing solid capacitors. Through a cleaning mechanism, a rotating column, a mounting plate, a guide groove, a cleaning cylinder, a guide block, a partition, a slot, a rubber pallet, and a leak hole, the cleaning cylinder can be driven to rotate through the mounting plate by a rotating shaft, and then the parts can be driven to rotate and clean, thereby improving the cleaning effect of the parts. By using the rubber pallet, the distance between the rubber pallets can be selected according to the size of the parts, thereby separating the parts, avoiding collision, and playing a protective role.
[0019] 2. The utility model provides an immersion device for processing solid capacitors. Through a circulation mechanism, a filter box, a filter plate, a filter, a water pump, a water outlet pipe, a water pump, a circulation pipe, a water tank, and a high-pressure nozzle, a high-pressure nozzle is used to spray a cleaning liquid into the cleaning cylinder, so that the internal parts can be cleaned conveniently. At the same time, the filter plate can be used to filter the cleaning liquid after cleaning, and the circulation pipe can conveniently transport the filtered soaking cleaning liquid to the cylinder again, thereby avoiding waste and reducing the cost of cleaning and soaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the immersion device for processing solid capacitors of the utility model;
[0021] Figure 2 It is a structural schematic diagram of a rear view of the immersion device for processing solid capacitors of the utility model;
[0022] Figure 3 It is a structural schematic diagram of the cleaning mechanism of the utility model;
[0023] Figure 4 It is a structural schematic diagram of the internal exploded view of the cleaning cylinder of the utility model;
[0024] Figure 5 It is a structural schematic diagram of the circulation mechanism of the utility model.
[0025] In the figure: 1. bottom plate; 2. cylinder; 3. support plate; 4. motor; 5. cleaning mechanism; 6. cover plate; 7. circulation mechanism; 51. rotating column; 52. mounting plate; 53. guide groove; 54. cleaning cylinder; 55. guide block; 56. partition; 57. slot; 58. rubber card plate; 59. leakage hole; 71. filter box; 72. filter plate; 73. box cover; 74. water pump 1; 75. water outlet pipe; 76. water pump 2; 77. circulation pipe; 78. water tank; 79. high-pressure nozzle. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below in conjunction with the embodiments:
[0027] like Figure 1-5As shown, the utility model provides an immersion device for processing solid capacitors, including a base plate 1, a cylinder 2 is installed on the right side of the upper end of the base plate 1, a support plate 3 is symmetrically fixedly installed on the outside of the lower end of the cylinder 2, a motor 4 is fixedly installed in the middle of the lower end of the cylinder 2, a cleaning mechanism 5 is installed inside the cylinder 2, a cover plate 6 is movably installed on the top of the cylinder 2, and a circulation mechanism 7 is installed on the left side of the upper end of the base plate 1.
[0028] The lower end of the support plate 3 is fixedly connected to the upper right side of the base plate 1 , and the output end of the motor 4 is drivingly connected to the lower end of the rotating column 51 .
[0029] Through the cleaning mechanism 5, the cleaning cylinder 54 can be driven to rotate through the mounting plate 52 by relying on the rotating shaft, and then the parts can be driven to rotate and clean, thereby improving the cleaning effect of the parts. By using the rubber pallet 58, the distance between the rubber pallet 58 and the rubber pallet 58 can be selected according to the size of the parts, thereby separating the parts, avoiding collision, and playing a protective role. Through the circulation mechanism 7, the high-pressure nozzle 79 is used to spray the cleaning liquid into the cleaning cylinder 54, which is convenient for cleaning the internal parts. At the same time, the filter plate 72 can be used to filter the cleaning liquid after cleaning, and the circulation pipe 77 can facilitate the filtered soaking cleaning liquid to be transported to the inside of the cylinder 2 again, thereby avoiding waste and reducing the cost of cleaning and soaking.
[0030] like Figure 3-4 As shown, the cleaning mechanism 5 includes a rotating column 51, the lower end of the rotating column 51 is sealed and rotated in the middle of the bottom of the inner cavity of the cylinder 2, a mounting plate 52 is fixedly installed on the top of the rotating column 51, two groups of guide grooves 53 are evenly spaced on the inner wall of the upper end of the cylinder 2, a cleaning cylinder 54 is fixedly installed on the upper end of the mounting plate 52, guide blocks 55 are symmetrically fixedly installed on the upper and lower outer walls of the cleaning cylinder 54, a partition plate 56 is movably installed in the middle of the inside of the cleaning cylinder 54, a plurality of groups of card grooves 57 are evenly spaced on the inner wall of the cleaning cylinder 54, rubber card plates 58 are movably inserted in the card grooves 57, and a plurality of leakage holes 59 are evenly distributed on the lower end surface of the cleaning cylinder 54.
[0031] The guide block 55 matches the guide groove 53 and is slidably connected thereto.
[0032] The surface of the partition plate 56 is also provided with a plurality of leak holes 59 distributed at equal intervals, and the rubber clamping plates 58 can be inserted into both the upper and lower sides of the partition plate 56 .
[0033] When the cleaning cylinder 54 rotates, it drives the guide block 55 to slide in the guide groove 53, thereby improving the stability of the cleaning cylinder 54 during rotation.
[0034] like Figure 5As shown, the circulation mechanism 7 includes a filter box 71, the lower end of the filter box 71 is fixedly connected to the upper left side of the bottom plate 1, two groups of filter plates 72 are movably inserted inside the filter box 71, a box cover 73 is movably installed on the upper end of the filter box 71, a connected water pump 1 74 is fixedly installed on the right end of the filter box 71, a connected water outlet pipe 75 is fixedly installed on the right end of the water pump 1 74, a connected water pump 2 76 is fixedly installed on the left side of the rear end of the filter box 71, a connected circulation pipe 77 is fixedly installed at the rear end of the water pump 2 76, a connected water tank 78 is fixedly installed on the top of the circulation pipe 77, and a plurality of fixedly connected high-pressure nozzles 79 are evenly distributed at the front end of the water tank 78.
[0035] The lower ends of water pump 1 74 and water pump 2 76 are both fixedly connected to the upper left side of the bottom plate 1 , and the top of the water outlet pipe 75 is fixedly connected to the lower left end of the cylinder 2 and communicated with each other.
[0036] The top of the circulation pipe 77 extends into the interior of the cylinder 2 , and the rear end of the water tank 78 is fixedly connected to the rear end upper inner wall of the cylinder 2 . The water tank 78 is connected to the high-pressure nozzle 79 , and the high-pressure nozzle 79 is inclined and is aligned with the cleaning cylinder 54 .
[0037] The cleaning liquid can be filtered through the filter plate 72 inside the filter box 71, which makes it convenient for the water pump 76 to extract the filtered cleaning liquid. At the same time, the box cover 73 can be opened to facilitate the removal of the filter plate 72 from the filter box 71, and then the filter plate 72 can be cleaned.
[0038] The working principle of the immersion device for solid capacitor processing is described in detail below.
[0039] like Figure 1-5As shown, when the immersion device for processing solid capacitors is used, the partition 56 can be first taken out from the inside of the cleaning cylinder 54, and then the parts are placed at the bottom of the cleaning cylinder 54, and then the rubber card plate 58 is inserted into the card slot 57 to separate the parts, and then the partition 56 is placed in the cleaning cylinder 54, and then the parts can be placed on the upper end of the partition 56, and then separated by the rubber card plate 58, so that more parts can be placed, which can improve efficiency, and then the cover plate 6 is placed on the top of the cylinder 2, and then the water pump 1 74 and the water pump 2 76 can be started, and the water pump 2 76 can extract the cleaning liquid in the filter box 71, and transport the cleaning liquid to the water tank 78 through the circulation pipe 77, and then pass through the high-pressure nozzle 79 sprays the cleaning liquid so that all the sprayed cleaning liquid falls into the cleaning cylinder 54, thereby cleaning the parts in the cleaning cylinder 54. At the same time, the motor 4 can be started, and the motor 4 can drive the rotating column 51 to rotate, so that the rotating column 51 drives the cleaning cylinder 54 and the parts to rotate synchronously through the mounting plate 52, thereby enabling the capacitor parts to rotate during cleaning and soaking, thereby improving the cleaning efficiency and effect. After the cleaning liquid is cleaned, it will flow to the bottom of the cylinder 2 through the leakage hole 59 at the bottom of the cleaning cylinder 54. At the same time, the started water pump 74 can extract the cleaning liquid at the bottom of the cylinder 2 through the water outlet pipe 75 and transport it to the filter box 71 for filtration, thereby enabling the cleaning liquid to be recycled.
[0040] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A soaking device for processing solid capacitors, comprising a bottom plate (1), a cylinder (2) being installed on the right side of the upper end of the bottom plate (1), characterized in that: A support plate (3) is symmetrically fixedly mounted on the outside of the lower end of the cylinder (2), a motor (4) is fixedly mounted in the middle of the lower end of the cylinder (2), a cleaning mechanism (5) is mounted inside the cylinder (2), a cover plate (6) is movably mounted on the top of the cylinder (2), and a circulation mechanism (7) is mounted on the left side of the upper end of the bottom plate (1).
2. The immersion device for processing solid capacitors according to claim 1, characterized in that: The cleaning mechanism (5) comprises a rotating column (51), the lower end of the rotating column (51) is sealed and rotated in the middle of the bottom of the inner cavity of the cylinder (2), a mounting plate (52) is fixedly mounted on the top of the rotating column (51), the inner wall of the upper end of the cylinder (2) is evenly provided with two groups of guide grooves (53), a cleaning cylinder (54) is fixedly mounted on the upper end of the mounting plate (52), the upper and lower outer walls of the cleaning cylinder (54) are symmetrically fixed with guide blocks (55), a partition plate (56) is movably mounted in the middle of the cleaning cylinder (54), the inner wall of the cleaning cylinder (54) is evenly provided with a plurality of card slots (57), the inside of each card slot (57) is movably plugged with a rubber card plate (58), and the lower end surface of the cleaning cylinder (54) is evenly distributed with a plurality of leakage holes (59).
3. The immersion device for processing solid capacitors according to claim 2, characterized in that: The guide block (55) matches the guide groove (53) and is slidably connected.
4. The immersion device for processing solid capacitors according to claim 3, characterized in that: The surface of the partition (56) is also provided with a plurality of leak holes (59) distributed at equal intervals, and the upper and lower sides of the partition (56) can be plugged with rubber card plates (58).
5. The immersion device for processing solid capacitors according to claim 1, characterized in that: The circulation mechanism (7) comprises a filter box (71), the lower end of the filter box (71) is fixedly connected to the left side of the upper end of the bottom plate (1), two groups of filter plates (72) are movably inserted inside the filter box (71), a box cover (73) is movably installed on the upper end of the filter box (71), a connected water pump (74) is fixedly installed on the right end of the filter box (71), a connected water outlet pipe (75) is fixedly installed on the right end of the water pump (74), a connected water pump (76) is fixedly installed on the left side of the rear end of the filter box (71), a connected circulation pipe (77) is fixedly installed at the rear end of the water pump (76), a connected water tank (78) is fixedly installed on the top of the circulation pipe (77), and a plurality of fixedly connected high-pressure nozzles (79) are evenly distributed at the front end of the water tank (78).
6. The immersion device for processing solid capacitors according to claim 5, characterized in that: The lower ends of the water pump 1 (74) and the water pump 2 (76) are both fixedly connected to the upper left side of the bottom plate (1), and the top of the water outlet pipe (75) is fixedly connected to the lower left end of the cylinder (2) and communicates with each other.
7. The immersion device for processing solid capacitors according to claim 6, characterized in that: The top of the circulation pipe (77) extends into the interior of the cylinder (2), the rear end of the water tank (78) is fixedly connected to the upper inner wall of the rear end of the cylinder (2), the water tank (78) is connected to the high-pressure nozzle (79), and the high-pressure nozzle (79) is inclined and is aligned with the cleaning cylinder (54).
8. The immersion device for processing solid capacitors according to claim 1, characterized in that: The lower end of the support plate (3) is fixedly connected to the upper right side of the base plate (1), and the output end of the motor (4) is drivingly connected to the lower end of the rotating column (51).