Automatic cable laying device

By designing an automatic cable laying device and using a winch and a transmission wheel set to realize the automatic advancement of the cable, the problems of high friction resistance and labor consumption in the cable laying process in the existing technology have been solved, and work efficiency and automation have been improved.

CN222381196UActive Publication Date: 2025-01-21BEIJING URBAN CONSTR GROUP
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Patent Information

Application Number
CN202420242915.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-21
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

In the existing cable laying technology, the friction resistance between the bridge tray and the cable is large, resulting in a lot of labor required for the laying process, and the working conditions inside the bridge tray are harsh and the working efficiency is low.

Method used

An automatic cable laying device is designed, including a winch, a traction rope and a detachable transmission wheel set. The transmission wheel set is driven by a reduction motor, which can accommodate cables of different diameters and realize automatic advancement of the cables through mechanical energy transmission.

Benefits of technology

It realizes the automatic laying of cables, reduces manual labor, improves work efficiency, and monitors the operating status of the motor through an intelligent control system to ensure the strength and efficiency of cable laying.

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Abstract

The utility model discloses an automatic cable laying device which comprises a winch, a drag rope, a transmission wheel set and a guide wheel, the winch is used for dragging a cable to move in a bridge, the drag rope is used for dragging the cable, the transmission wheel set is detachably arranged in the bridge, the cable penetrates through the transmission wheel set, and the transmission wheel set is used for driving the cable to advance in the bridge. Under the driving of the gear motor, the horizontal distance between the transmission wheel sets is increased or shortened, cables with different diameters can be contained, meanwhile, mechanical energy generated by rotation of the transmission wheels is transmitted to the cables, automatic advancing of the cables is achieved, and a motor control system and a display screen are integrated in the control panel. The micro motors and the gear motors are connected through linkage control lines, point-to-point control is achieved, the operation states of the motors can be monitored, the control panel starts the motors step by step according to the cable laying progress, it is guaranteed that the cable conveying force is sufficient, the control panel can start and stop the motors independently, power is increased or decreased according to needs, and electricity is saved.
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Description

Technical Field

[0001] The utility model relates to the field of cable laying technology, in particular to an automatic cable laying device. Background Art

[0002] In the laying of electric wires, the resistance caused by the friction between the bridge and the cable requires considerable labor for cable laying. Not only does the laying of electric wires require a large number of workers, but also the working conditions are very bad and the work efficiency is reduced due to the height and depth of the bridge and the narrow working space inside the bridge. In the related art, the bridge cable laying system includes a cable drum and a winch. When laying the cable, the cable is led out from the cable drum, and then reaches the winch after passing through the bridge of the specified path. During the whole process, the winch pulls the end of the cable. The Chinese patent with publication number CN113161924B discloses a multi-point bridge cable laying system and laying method, which reduces the phenomenon of excessive force on the cable end by means of a traction mechanism set on the bridge, wherein the guide groove of the traction assembly cannot match cables of different diameters, resulting in an unsatisfactory clamping effect. Utility Model Content

[0003] In order to solve the above problems, an embodiment of the utility model proposes an automatic cable laying device, including a winch and a traction rope, one end of the traction rope is connected to the cable end, and the other end is connected to the winch, and also includes a transmission wheel group, multiple transmission wheel groups are detachably installed on the bridge frame, the cable passes through the transmission wheel group and is connected to the traction rope, one transmission wheel group includes two first transmission wheels and two second transmission wheels, the two second transmission wheels are located on both sides of the two first transmission wheels, and the first transmission wheel is located below the second transmission wheel, and the space formed between the first transmission wheels and the space formed between the second transmission wheels accommodate the cable.

[0004] Furthermore, a first support column is rotatably connected to the lower part of the first transmission wheel, and a second support column is rotatably connected to the lower part of the second transmission wheel. Folding rods are provided at the lower ends of the first support column and the second support column.

[0005] Furthermore, the folding rod includes two first folding rods, two second folding rods and a middle rod, the two ends of the middle rod are respectively fixedly connected to the two first folding rods, the end of the first folding rod is fixedly connected to the second folding rod, the two second folding rods are collinear, the straight line where the second folding rods are located is perpendicular to the straight line where the middle rod is located, and passes through the midpoint of the middle rod, the first folding rod connects the middle rod and the second folding rod, and the two first folding rods are symmetrically distributed around the center.

[0006] Furthermore, the first support column and the second support column are hollow inside, the length of the first support column is smaller than that of the second support column, the first transmission wheel is arranged on the first support column, the first support column is rotatably connected to the first transmission wheel, and the lower end of the first support column is fixed on the first folding rod; the second transmission wheel is arranged on the second support column, the second support column is rotatably connected to the second transmission wheel, a ring is fixed at the lower end of the second support column, and the ring is sleeved on the second folding rod.

[0007] Furthermore, a protrusion is provided on the inner circumference of the ring, and a strip groove is provided at the position of the second folding rod corresponding to the protrusion. The protrusion is embedded in the strip groove, and a spring is provided in the strip groove. One end of the spring is connected to the inner wall of the strip groove close to the end of the second folding rod, and the other end is connected to the protrusion.

[0008] Furthermore, the first transmission wheel and the second transmission wheel are both hourglass-shaped wheels, the first transmission wheel is an hourglass-shaped wheel that is thin at the top and thick at the bottom, and the second transmission wheel is a standard hourglass-shaped wheel.

[0009] Furthermore, a reduction motor is arranged below the folding rod, and the folding rod is fixedly connected to an output shaft of the reduction motor.

[0010] Furthermore, a guide wheel is provided at the turning point of the bridge frame, the guide wheel is a fixed pulley, and a fixed shaft of the guide wheel is fixedly connected to the turning point of the side wall of the bridge frame.

[0011] Furthermore, the first transmission wheel and the second transmission wheel are both controlled by micro motors, and linkage control lines connect the motors and the control panel, and the control panel integrates a motor control system and a display screen.

[0012] Furthermore, the plurality of transmission wheel groups are arranged along the bridge frame, and the transmission wheel groups are fixed in the bridge frame by bolts.

[0013] The beneficial effects of the embodiments of the present utility model are as follows:

[0014] The utility model discloses an automatic cable laying device, driven by a reduction motor, which controls the horizontal distance between the transmission wheels to increase or decrease, and can accommodate cables of different diameters. At the same time, the mechanical energy generated by the rotation of the transmission wheels is transmitted to the cables, so that the cables can be automatically advanced. The control panel integrates a motor control system and a display screen, and connects the micro motors and the reduction motors through linkage control lines to achieve point-to-point control and monitor the operating status of each motor. The control panel gradually starts the motors according to the cable laying progress to ensure that the force for conveying the cables is sufficient. The control panel can independently start and stop each motor, increase or decrease the power as needed, and save electricity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the automatic cable laying device.

[0016] Figure 2It is a three-dimensional structural schematic diagram of the transmission wheel group.

[0017] Figure 3 It is a cross-sectional view of the support column and folding rod of the transmission group wheel.

[0018] Figure numerals: 1. winch, 2. traction rope, 3. bridge, 4. transmission wheel group, 5. cable, 6. first transmission wheel, 7. second transmission wheel, 8. folding rod, 81. first folding rod, 82. second folding rod, 83. middle rod, 9. first support column, 10. second support column, 11. ring, 12. strip groove, 13. spring, 14. guide wheel, 15. linkage control line, 16. control panel, 17. reduction motor. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.

[0020] The embodiment of the utility model provides an automatic cable laying device, including a winch 1, a traction rope 2, a transmission wheel group 4 and a guide wheel 14. Figure 1 The winch 1 is used to pull the cable 5 to move in the bridge frame 3, the traction rope 2 is used to pull the cable 5, one end of the traction rope 2 is connected to the end of the cable 5, and the other end is connected to the winch 1, the transmission wheel group 4 is detachably arranged in the bridge frame 3, the cable 5 passes through the transmission wheel group 4, the transmission wheel group 4 is used to drive the cable 5 to move forward in the bridge frame 3, multiple transmission wheel groups 4 are arranged along the bridge frame 3 at preset distances, and the transmission wheel group 4 is fixed in the bridge frame 3 by bolts.

[0021] It also includes a control panel 16 and a linkage control line 15. The control panel 16 integrates a motor control system and a display screen. The linkage control line 15 connects each micro motor (not shown) and a reduction motor 17 to achieve point-to-point control and monitor the operating status of each motor. The linkage control line 15 is used to connect the control panel 16 and each motor, and has signal transmission and power supply functions. Each micro motor and reduction motor 17 can receive and feedback the control panel 16 signal to achieve centralized control.

[0022] See also Figure 2The transmission wheel group 4 includes two first transmission wheels 6 and two second transmission wheels 7. In the horizontal direction, the two second transmission wheels 7 are located on both sides of the two first transmission wheels 6. In the vertical direction, the first transmission wheel 6 is located below the second transmission wheel 7. A space for accommodating the cable 5 is formed between the two first transmission wheels 6 and the two second transmission wheels 7. The cable 5 is arranged between the two first transmission wheels 6 or the two second transmission wheels 7. A first support column 9 is rotatably connected below the first transmission wheel 6, and a second support column 10 is rotatably connected below the second transmission wheel 7. A folding rod 8 is arranged at the lower end of the first support column 9 and the second support column 10 and both are connected to the folding rod 8. A reduction motor 17 is arranged below the folding rod 8, and the folding rod 8 is fixedly connected to the output shaft of the reduction motor 17. The base of the reduction motor 17 is connected to the bridge frame 3 by bolts.

[0023] See also Figure 2 The folding rod 8 includes a middle rod 83, two first folding rods 81 and two second folding rods 82. Both ends of the middle rod 83 are fixedly connected to the ends of the two first folding rods 81. The ends of the first folding rods 81 are fixedly connected to the second folding rods 82. The two second folding rods 82 are collinear. The straight line where the second folding rods 82 are located is perpendicular to the straight line where the middle rod 83 is located and passes through the midpoint of the middle rod 83. The first folding rod 81 connects the middle rod 83 and the second folding rod 82. One end of the first folding rod 81 is connected to the middle rod 83, and the other end is connected to one end of the second folding rod 82. The middle of the middle rod 83 is fixedly connected to the output shaft of the reduction motor 17.

[0024] See also Figure 2 The first support column 9 and the second support column 10 are hollow inside, the length of the first support column 9 is smaller than that of the second support column 10, the first transmission wheel 6 is arranged at the upper end of the first support column 9, the first support column 9 is rotatably connected to the first transmission wheel 6, the lower end of the first support column 9 is fixedly connected to the first folding rod 81, a first micro motor (not shown) is installed inside the first support column 9, the output shaft of the first micro motor extends out of the first support column 9 and is fixedly connected to the first transmission wheel 6. When the first micro motor is working, the output shaft drives the first transmission wheel 6 to rotate around the first support column 9, the two first transmission wheels 6 rotate in opposite directions, and can drive the cable 5 placed between the two first transmission wheels 6 to move.

[0025] The second transmission wheel 7 is arranged at the upper end of the second support column 10, and the second support column 10 is rotatably connected with the second transmission wheel 7. A second micro motor (not shown) is installed inside the second support column 10, and the output shaft of the second micro motor extends out of the second support column 10 and is fixedly connected with the second transmission wheel 7. A collar 11 is fixed at the lower end of the second support column 10, and the collar 11 is sleeved on the second folding rod 82, and the collar 11 can slide on the second folding rod 82. When the second micro motor is working, the output shaft drives the second transmission wheel 7 to rotate around the second support column 10, and the two second transmission wheels 7 rotate in opposite directions, and can drive the cable 5 placed between the two second transmission wheels 7 to move.

[0026] See also Figure 3 The inner circumference of the collar 11 is provided with a protrusion, and the position of the second folding rod 82 corresponding to the protrusion is provided with a strip groove 12, the protrusion is embedded in the strip groove 12, and a spring 13 is arranged in the strip groove 12, one end of the spring 13 is connected to the inner wall of the strip groove 12 close to the end of the second folding rod 82, and the other end is connected to the protrusion. When the spring 13 is naturally extended, the second support column 10 is located on the side of the strip groove 12 away from the end of the second folding rod 82. When the diameter of the cable 5 is too large, the cable 5 is located between the second transmission wheels 7, and the cable 5 squeezes the second transmission wheel 7 to move to both sides, and the second transmission wheel 7 drives the collar 11 to move along the second folding rod 82 to both sides. At this time, the spring 13 is compressed, and the elastic force of the spring 13 acts on the collar 11, and the collar 11 allows the second transmission wheel 7 to be close to the cable 5. In this case, the reduction motor 17 is not required, and the folding rod 8 does not need to rotate.

[0027] See also Figure 2 The first transmission wheel 6 is an hourglass shape with a thin top and a thick bottom. The longitudinal section of the first transmission wheel 6 is composed of two different isosceles trapezoids. The width of the narrowest part of the middle of the first transmission wheel 6 is smaller than the width of the upper end, and the width of the upper end is smaller than the width of the lower end. The first micro motor controls the self-rotation. When the diameter of the cable 5 is small, the cable 5 is located between the first transmission wheels 6. Since the first transmission wheels 6 are an hourglass shape with a thin top and a thick bottom, the cable 5 with a small diameter is stuck between the two first transmission wheels 6 and will not fall.

[0028] If the cable is too thin, the first transmission wheel 6 cannot clamp the cable 5. At this time, the reduction motor 17 is turned on to rotate the folding rod 8 clockwise at a small angle, and the first transmission wheel 6 rotates with the folding rod 8, close to the cable 5, without bending the cable 5 and affecting the transportation of the cable 5. After clamping the cable 5 with a smaller diameter, the first micro motor works, and the first transmission wheel 6 rotates and drives the cable 5 to move forward in the bridge 3.

[0029] See also Figure 2 The second transmission wheel 7 is a standard hourglass type, and the longitudinal section of the second transmission wheel 7 is composed of two identical isosceles trapezoids. The second transmission wheel 7 is wide at both ends and narrow in the middle. The second micro motor controls the rotation. When the diameter of the cable 5 is large, the cable 5 is located between the second transmission wheels 7. When the diameter of the cable 5 is too large, the distance between the two second transmission wheels 7 can be opened first, and then under the action of the spring 13, the two second transmission wheels 7 clamp the cable 5, the reduction motor 17 starts and drives the folding rod 8 to rotate clockwise, and the second transmission wheel 7 moves with the folding rod 8 to be close to the cable 5, clamping the cable 5 with a larger diameter, and then the second micro motor works, the second transmission wheel 7 rotates and drives the cable 5 to move forward in the bridge 3.

[0030] The outer surfaces of the first transmission wheel 6 and the second transmission wheel 7 are both made of high-performance anti-skid materials. The mechanical energy generated by the rotation of the transmission wheels is transmitted to the cable 5, so that the cable 5 can be automatically advanced.

[0031] The guide wheel 14 is arranged at the turning point of the bridge frame 3. The guide wheel 14 is a fixed pulley, which assists the cable 5 in turning and prevents the cable 5 from scraping the bridge frame 3 and causing damage.

[0032] The traction rope 2 is a high-toughness rope, which is used to connect the end winch, provide auxiliary power generated by the winch and guide the laying of the cable 5.

[0033] The winch 1 guides the cable 5 in a forward direction through the traction rope 2 and provides a certain amount of auxiliary power.

[0034] Working process: first, install the transmission wheel group 4 on the bridge 3 by bolts, and multiple transmission wheel groups 4 are arranged along the bridge 3 at a preset distance. A guide wheel 14 is arranged at the turning point of the bridge 3. Then the construction personnel extend the cable 5 along the bridge 3 to the winch 1, and during the extension of the cable 5, the cable 5 is passed through the transmission wheel group 4. The transmission wheel group 4 is adjusted to fit the cable 5. The winch 1 is connected to the cable 5 through the traction rope 2. When laying the cable 5, the winch 1 and the transmission wheel group 4 are started. At this time, the winch 1 and the transmission wheel group 4 drive the cable 5 through the bridge 3 along the preset trajectory, thereby completing the laying of the cable 5.

[0035] In the description of the present invention, it should be understood that the terms "length", "up", "down", "top", "bottom", "inside", "outside", etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0037] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations of the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.

Claims

1. An automatic cable laying device, comprising a winch and a traction rope, one end of the traction rope is connected to the end of the cable, and the other end is connected to the winch, characterized in that: Also includes: A transmission wheel group, multiple transmission wheel groups are detachably installed on the bridge frame, the cable passes through the transmission wheel group and is connected to the traction rope, one transmission wheel group includes two first transmission wheels and two second transmission wheels, the two second transmission wheels are located on both sides of the two first transmission wheels, and the first transmission wheel is located below the second transmission wheel, and the space formed between the first transmission wheels and the space formed between the second transmission wheels accommodate the cable.

2. The automatic cable laying device according to claim 1, characterized in that: A first support column is rotatably connected to the lower part of the first transmission wheel, and a second support column is rotatably connected to the lower part of the second transmission wheel. Folding rods are arranged at the lower ends of the first support column and the second support column.

3. The automatic cable laying device according to claim 2, characterized in that: The folding rod includes two first folding rods, two second folding rods and a middle rod. The two ends of the middle rod are fixedly connected to the two first folding rods, the ends of the first folding rods are fixedly connected to the second folding rods, the two second folding rods are collinear, the straight line where the second folding rods are located is perpendicular to the straight line where the middle rod is located, and passes through the midpoint of the middle rod. The first folding rod connects the middle rod and the second folding rod, and the two first folding rods are symmetrically distributed around the center.

4. The automatic cable laying device according to claim 3, characterized in that: The first support column and the second support column are hollow inside, the length of the first support column is smaller than that of the second support column, the first transmission wheel is arranged at the upper end of the first support column, the first support column is rotatably connected to the first transmission wheel, and the lower end of the first support column is fixedly connected to the first folding rod; the second transmission wheel is arranged at the upper end of the second support column, the second support column is rotatably connected to the second transmission wheel, a ring is fixed at the lower end of the second support column, and the ring is sleeved on the second folding rod.

5. The automatic cable laying device according to claim 4, characterized in that: A protrusion is arranged on the inner circumference of the sleeve ring, a strip groove is arranged at the position of the second folding rod corresponding to the protrusion, the protrusion is embedded in the strip groove, a spring is arranged in the strip groove, one end of the spring is connected to the inner wall of the strip groove close to the end of the second folding rod, and the other end is connected to the protrusion.

6. The automatic cable laying device according to claim 1, characterized in that: The first transmission wheel and the second transmission wheel are both hourglass-shaped wheels. The first transmission wheel is an hourglass-shaped wheel that is thin at the top and thick at the bottom, and the second transmission wheel is a standard hourglass-shaped wheel.

7. The automatic cable laying device according to claim 2, characterized in that: A reduction motor is arranged below the folding rod, and the folding rod is fixedly connected to an output shaft of the reduction motor.

8. The automatic cable laying device according to claim 1, characterized in that: A guide wheel is provided at the turning point of the bridge frame, the guide wheel is a fixed pulley, and a fixed shaft of the guide wheel is fixedly connected to the turning point of the side wall of the bridge frame.

9. The automatic cable laying device according to claim 1, characterized in that: The first transmission wheel and the second transmission wheel are both controlled by micro motors, and linkage control lines connect the motors and the control panel. The control panel integrates a motor control system and a display screen.

10. The automatic cable laying device according to claim 1, characterized in that: The multiple transmission wheel sets are arranged along the bridge frame, and the transmission wheel sets are fixed in the bridge frame by bolts.

Citation Information

Patent Citations

  • A multi-point cable tray laying system and laying method

    CN113161924B