Factory-like full-automatic boxing, capping and racking production line for edible mushrooms

By designing edible fungus factories, the full -automatic packing and covering cover is put on the shelves, which solves the problem of low efficiency and high cost in the existing technology. Essence

CN222382302UActive Publication Date: 2025-01-24ORDOS DONGYAN AGRI DEV CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421157756.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-24
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In the factory production of edible fungi, the bag capacity is small, the collar and sealing procedures are complicated, the failure rate is high, and the performance is generally low, resulting in a long mushroom production cycle, poor quality, high worker management costs, and production Inefficient.

Method used

Design a edible fungus factory -based full -automatic packing cover on the shelves, including automatic boxing, raw material boxing, automatic cover and automatic launch components. Through the linkage of a series of machinery and equipment, fully automated edible fungus production processes are realized.

Benefits of technology

Improve the efficiency and quality of edible fungus production, shorten the mushroom cycle, reduce production costs, achieve mechanized harvest, reduce artificial management costs, and improve resource utilization.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222382302U_ABST
    Figure CN222382302U_ABST
Patent Text Reader

Abstract

The utility model discloses a factory-like full-automatic boxing, capping and racking production line for edible mushrooms, which comprises a first roller way conveying assembly, one end of the first roller way conveying assembly is provided with an automatic box placing assembly, and the other end of the first roller way conveying assembly is connected with a raw material boxing assembly. A second roller way conveying assembly is arranged on the side portion of the raw material boxing assembly, an automatic cover pressing assembly is arranged in the middle of the second roller way conveying assembly, and an automatic racking assembly is arranged at the tail end of the second roller way conveying assembly. By means of the structure, an edible mushroom production mode is changed into a full-automatic mushroom box cultivation mode from an original bagging cultivation mode, mushroom outburst can be achieved, the fruiting period is shortened, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of edible fungus production, in particular to a factory-based fully automatic boxing, capping and shelving production line for edible fungi. Background Art

[0002] There are many production processes for edible fungi. At present, the edible fungi that have been factory-produced at home and abroad mainly include Pleurotus eryngii, Pleurotus ostreatus, Volvariella volvacea, Agaricus bisporus, Flammulina velutipes, and Agaricus edulis. Among them, Agaricus bisporus has the longest history of factory production and the most mature process technology, followed by Flammulina velutipes and Agaricus edulis. The main forms of factory cultivation are bottle cultivation and bag cultivation. Some edible fungi, such as Volvariella volvacea, are cultivated in beds. Therefore, in the factory production of edible fungi, advanced and practical edible fungi cultivation machinery is urgently needed to be put into use, so as to truly achieve the purpose of cost saving and efficiency improvement. With the profound changes in the industrial development environment and the increase in the costs of land, labor, and raw materials, it is necessary to further study more high-yield and efficient production technologies, and standardize production technologies and processes to achieve the improvement of resource output rate and land utilization rate.

[0003] At present, there are two main factory production processes: bottle cultivation and bag cultivation. Factory production enterprises with a high degree of mechanization generally adopt the bottle cultivation mode, and their products are limited to Flammulina velutipes. Although the factory production processes of different edible fungi are different, their basic process modes are not much different. The basic process flow of bottle cultivation is: prepare culture medium materials-stirring-bottling-sterilization-cooling-automatic inoculation-germination-scratching-bud urging-growth-harvesting. Some domestic manufacturers use bag cultivation for factory-based annual production, and their basic process flow is: prepare culture medium materials-stirring-automatic bagging-sterilization-cooling-automatic inoculation. Its disadvantage is that from the current automatic bagging machine, its material bag capacity is small, the ring and sealing procedures are cumbersome, the failure rate is high, and the performance is generally low. Moreover, due to the small capacity of the material bag and the lack of nutrition, the mushroom shape is small, the valley cycle is long, the appearance is not good in the later stage, and the selling price is relatively low. Moreover, since the overall bagged mushroom outlet cannot be uniform, mechanized harvesting cannot be achieved in the mushroom harvesting link, and the worker management cost is high. Although semi-automatic manual bagging solves the problem of small material bags, the equipment is bulky, simple and rough in structure. The equipment can only perform simple processing such as sawdust crushing, bagging, and sterilization. There is a lack of supporting machinery to closely connect the entire process of edible fungus production, which is inefficient, sterilization is not thorough, easy to get infected, and the yield per unit area is low. Harvesting still requires a lot of manual operations, which directly leads to high production costs and difficulty in making profits. Edible fungus production is a labor-intensive industry. In addition to the factory production of edible fungi, the application rate of simplified facilities and equipment in traditional farming methods for cultivating edible fungi is not high. Because a large number of traditional production models are still used, especially in the mushroom management link, if the mushrooms are densely stacked, it will cause poor ventilation and uneven atomization, which is easy to cause dry death diseases, seriously affecting the quality improvement of edible fungi and may cause losses to mushroom farmers.

[0004] Therefore, there is an urgent need for a factory-based fully automatic packing, capping and shelving production line for edible fungi. By innovating and improving mechanical equipment such as automatic packing machines, automatic loading and unloading machines, liquid inoculation machines and logistics box moving machines, the edible fungi production mode can be changed from the original bagging cultivation mode to a fully automatic mushroom box cultivation mode, which can achieve mushroom explosion, reduce the mushroom fruiting cycle and improve production efficiency. Utility Model Content

[0005] The utility model aims to provide a factory-based fully automatic packaging, capping and shelving production line for edible fungi to solve the problems existing in the above-mentioned prior art.

[0006] To achieve the above purpose, the utility model provides the following solutions:

[0007] The utility model provides a factory-based fully automatic boxing, capping and shelving production line for edible fungi, comprising a first roller conveyor assembly, one end of which is provided with an automatic box placing assembly, the other end of which is connected to a raw material boxing assembly, a second roller conveyor assembly is provided on the side of the raw material boxing assembly, an automatic capping assembly is provided in the middle of the second roller conveyor assembly, and an automatic shelving assembly is provided at the end of the second roller conveyor assembly.

[0008] Preferably, the automatic box placement assembly includes a box placement frame, a box feeding roller is provided through the middle of the box placement frame, a box separation and lifting mechanism is provided above the box feeding roller, a manual box placement area is provided on the box separation and lifting mechanism, and a box blocking mechanism is provided at the rear end of the box separation and lifting mechanism.

[0009] Preferably, the first roller conveyor assembly and the second roller conveyor assembly are identical and are symmetrically arranged along the center of the raw material box packing assembly.

[0010] Preferably, the first roller conveyor assembly and the second roller conveyor assembly both include a conveying frame, on which a plurality of stainless steel rollers are rotatably arranged side by side, the plurality of stainless steel rollers are connected by chain transmission, and the stainless steel roller at the head end is transmission-connected to a driving motor.

[0011] Preferably, a box separating mechanism and a box pushing mechanism are provided on the first roller conveyor assembly, the box separating mechanism is arranged on the side of the box pushing mechanism, and the box pushing mechanism corresponds to the position of the raw material box packing assembly.

[0012] Preferably, the raw material packing assembly includes a packing frame, a bacteria box transfer platform is provided at one end of the packing frame, a material dropping mechanism is provided above the bacteria box transfer platform, a weighing mechanism and a leveling mechanism are provided on the material dropping mechanism, and a box unloading mechanism is provided on the side of the bacteria box transfer platform.

[0013] Preferably, the automatic capping assembly comprises a large cap pressing mechanism and a small cap pressing mechanism, the large cap pressing mechanism and the small cap pressing mechanism are arranged side by side, a large cap placing area is provided on the top of the large cap pressing mechanism, a large cap partitioning mechanism is provided below the large cap placing area, small cap vibrating plates are provided on both sides of the small cap pressing mechanism, and a small cap conveying track is provided between the small cap vibrating plate and the small cap pressing mechanism.

[0014] Preferably, the automatic shelf loading assembly comprises a shelf loading frame, a bacteria box tray mechanism is provided on a side of the shelf loading frame, and the bacteria box tray mechanism is connected to a bacteria box power lifting mechanism.

[0015] Compared with the prior art, the utility model has achieved the following beneficial technical effects:

[0016] The utility model provides a factory-based fully automatic packaging, capping and shelving production line for edible fungi, which solves the problems of small capacity of existing factory-based bagging, complicated procedures for putting rings and sealing, high failure rate and generally low performance. It also solves the problem of small mushroom shape, long mushroom harvesting cycle and poor appearance in the later stage due to small capacity of material bags, low water retention and insufficient nutrient absorption in the mushroom production stage. It solves the problem that mechanized harvesting cannot be achieved in the mushroom harvesting stage because the mushroom production port of the whole bag cannot be uniform, and solves the problem of high management costs of workers for removing caps, taking rings, cutting bags and removing old skins. It improves space utilization, reduces input costs of space, manpower, materials, etc., can improve factory production efficiency, shorten the growth cycle of edible fungi, increase mushroom production, and improve mushroom quality, laying the foundation for realizing a mechanized and fully automatic mushroom picking mode. It has the following advantages:

[0017] 1. Improve factory efficiency. Compared with the two factory cultivation modes of bottle cultivation and bag cultivation, the fully automatic mushroom box cultivation mode can reduce space utilization, save manpower, speed up material input, and shorten production time. The mushroom bursting mode is adopted in the mushroom fruiting stage to shorten the mushroom fruiting cycle, and complete energy conversion is achieved 2 months earlier than the traditional cultivation mode, which greatly improves the factory production efficiency. The uniform mushroom shape lays the foundation for the realization of later factory picking.

[0018] 2. Reduce production costs. The fully automatic mushroom brick cultivation mode has the characteristics of short production cycle. The automatic box packing machine can realize automatic box loading, automatic quantitative, automatic compaction, and automatic capping. It can produce 400 boxes of mushroom materials per hour. Taking Oyster mushroom as an example, a set of production lines can control the labor cost from mixing materials to mushroom production to about 0.3 yuan / jin. The repeated use of material boxes eliminates the use of a large number of material belts, thereby effectively reducing the cost of factory production.

[0019] 3. Improve the energy conversion rate, the mushroom yield is high and the quality is good. Take the oyster mushroom as an example. Compared with bottle cultivation and bag cultivation, the mushroom produced by the fully automatic mushroom box cultivation mode shortens the time to harvest by half, and the production capacity is increased by more than 2 times. For every 10 kilograms of dry materials, 30 kilograms of high-quality oyster mushrooms can be harvested, and the quality is excellent, the flesh is thick and large, the color is dark, not easy to break, the yield is high, and the quality is good.

[0020] 4. The box-type mushroom production mode is suitable for most edible fungi production. It can replace the existing bed planting and soil covering cultivation modes to realize the factory production of various edible and medicinal fungi and increase production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1 This is a schematic diagram of the structure of a fully automatic packaging, capping and shelving production line for edible fungi provided by the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of an automatic box placing component in a fully automatic boxing, capping and shelving production line for edible fungi provided by the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the first roller conveyor assembly in a fully automatic packaging, capping and racking production line for edible fungi provided by the utility model;

[0025] Figure 4 A schematic diagram of the structure of a raw material packing assembly in a fully automatic packing, capping and shelving production line for edible fungi provided by the utility model;

[0026] Figure 5 A schematic diagram of the structure of an automatic capping assembly in a fully automatic packaging, capping and shelving production line for edible fungi provided by the utility model;

[0027] Figure 6 The utility model provides a schematic diagram of the structure of an automatic shelving component in a fully automatic factory-based packaging, capping and shelving production line for edible fungi. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] The utility model aims to provide a factory-based fully automatic packaging, capping and shelving production line for edible fungi to solve the problems existing in the prior art.

[0030] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0031] Embodiment 1:

[0032] This embodiment provides a fully automatic packaging, capping and shelf-loading production line for edible fungi. Figure 1-6 As shown, it includes a first roller conveyor assembly 1, one end of the first roller conveyor assembly 1 is provided with an automatic box placing assembly 2, the other end of the first roller conveyor assembly 1 is supported by a raw material box packing assembly 3, the side of the raw material box packing assembly 3 is provided with a second roller conveyor assembly 4, the middle part of the second roller conveyor assembly 4 is provided with an automatic capping assembly 5, and the end of the second roller conveyor assembly 4 is provided with an automatic shelving assembly 6.

[0033] Specifically, the automatic box placement assembly 2 includes a box placement frame 21, a box feeding roller 22 is provided through the middle of the box placement frame 21, a box separation and lifting mechanism 23 is provided above the box separation and lifting mechanism 22, a manual box placement area 24 is provided on the box separation and lifting mechanism 23, and a box blocking mechanism 25 is provided at the rear end of the box separation and lifting mechanism 23.

[0034] The box placing frame 21 adopts an integral aluminum alloy frame and is connected with angle aluminum; the box feeding roller 22 drives the main power roller through the main motor, and the main power roller drives the remaining rollers in turn through the chain transmission; the box separation and lifting mechanism 23 is connected to the box placing frame 21 through a floating connection with the guide rail slider, and is driven by the cylinder to complete the action; the box blocking mechanism 25 is connected to the box placing frame 21 through a sliding shaft linear bearing, and is driven by the cylinder to complete the action; the automatic box placing component 2 works by connecting with the first roller conveyor component 1, sharing a set of PLC operations to realize multi-machine linkage, through The photoelectric signal and the cylinder magnetic opening signal are transmitted to the microcomputer program of the case packing machine to work; Working principle: manually put the whole pile of mushroom boxes into the box release area, automatically detect the box induction, and transmit the signal to the next mechanism; the box separation and lifting mechanism lifts the whole pile of mushroom boxes and separates the individual mushroom boxes in turn, and transmits the signal to the next mechanism; the box feeding roller conveyor sends the individual mushroom box to the box separation roller line, and transmits the signal to the box blocking mechanism after reaching the set number; after receiving the signal, the box blocking mechanism blocks the remaining mushroom boxes behind the box feeding roller conveyor, and releases the boxes in turn after receiving the box release signal, and works in a cycle.

[0035] Furthermore, the first roller conveyor assembly 1 and the second roller conveyor assembly 3 are identical and are symmetrically arranged along the center of the raw material boxing assembly 3 .

[0036] Furthermore, the first roller conveyor assembly 1 and the second roller conveyor assembly 3 each include a conveying frame 11, on which a plurality of stainless steel rollers 12 are rotatably arranged side by side, the plurality of stainless steel rollers 12 are connected by chain transmission, and the stainless steel roller at the head end is connected to the driving motor.

[0037] Furthermore, a box separating mechanism 13 and a box pushing mechanism 14 are provided on the first roller conveyor assembly 1 . The box separating mechanism 13 is arranged on the side of the box pushing mechanism 14 , and the box pushing mechanism 14 corresponds to the position of the raw material box packing assembly 3 .

[0038] The conveying frame 11 is welded in one piece; the stainless steel roller 12 drives the main power roller through the main motor, and the main power roller drives the remaining rollers through the chain; the main body of the box separation mechanism 13 is welded to the frame, and the cylinder accessories are installed and connected; the box pushing mechanism 14 is connected to the stainless steel frame through a sliding shaft linear bearing, and is driven by the cylinder to complete the action; the first roller conveyor component 1 is connected to the automatic box placement component 2 and the raw material packing component 3, and the intermediate transition box is divided, and a common set of PLC operations is used to realize multi-machine linkage, and the photoelectric signal and the cylinder magnetic opening signal are transmitted to the packing machine microcomputer program for operation; Working principle: the automatic box placement component 2 transports the bacteria box over and automatically detects the box induction, and transmits the signal to the box separation mechanism; when the box separation mechanism detects that there are boxes on both sides at the same time, it transmits the signal to the box pushing mechanism; the box pushing mechanism simultaneously sends two bacteria boxes into the raw material packing machine, and waits for the raw material packing machine; after the raw material packing machine has finished packing, it automatically pushes the box into the raw material packing machine and works in a cycle.

[0039] Furthermore, the raw material packing assembly 3 includes a packing frame 31, one end of which is provided with a bacteria box transfer platform 32, a material dropping mechanism 33 is provided above the bacteria box transfer platform 32, a weighing mechanism 34 and a leveling mechanism 35 are provided on the material dropping mechanism 33, and a box unloading mechanism 36 is provided on the side of the bacteria box transfer platform 32.

[0040] The packing frame 31 is welded as a whole; the mushroom box transfer platform 32 is connected to the main frame by bearings to realize vertical rotation and fixed connection; the blanking mechanism 33 is connected to the main frame by sliding connection through the guide rail slider, and the action is completed by the cylinder drive; the leveling mechanism 35 is connected to the main frame by vertical sliding connection through the bending sheet metal and the sliding bearing, and the action is completed by the cylinder drive; the weighing mechanism 34 is connected to the flatness of the main frame through the CNC machined parts correction, and the collected data is transmitted to the PLC with the 485 communication function; the main distribution box of the distribution system is plug-in, and the data of the photoelectric, proximity, magnetic opening and other signal lines are collected; the unpacking mechanism 36 is connected to the main frame lead screw adjustment, and the main motor drives the main power roller, and the main power roller moves through the chain The strip drives the remaining rollers; the raw material packing component 3 is connected to the automatic box placing component 2 and the first roller conveying component 1 for operation, and a common set of PLC operations is used to realize multi-machine linkage, and the photoelectric signal and the cylinder magnetic opening signal are transmitted to the packing machine microcomputer program for operation; working principle: the first roller conveying component 1 sends the mushroom box to the mushroom box transfer platform 32, automatically detects the box induction, and transmits the signal to the weighing mechanism 34; the weighing mechanism 34 automatically stores the material to the set weight, and transmits the signal to the blanking mechanism 33; the blanking mechanism 33 drops the raw materials into the mushroom box in turn, and transmits the signal to the leveling mechanism 35 to level and compact the raw materials in the mushroom box; after the raw materials in the mushroom box are leveled and compacted, they are directly capped through the box discharging mechanism, and the work is cyclic.

[0041] Furthermore, the automatic capping assembly 5 includes a large cap pressing mechanism 51 and a small cap pressing mechanism 52, which are arranged side by side. A large cap placement area 53 is provided on the top of the large cap pressing mechanism 51, and a large cap partitioning mechanism 54 is provided below the large cap placement area 53. Small cap vibration disks 55 are provided on both sides of the small cap pressing mechanism 52, and a small cap conveying track 56 is provided between the small cap vibration disk 55 and the small cap pressing mechanism 52.

[0042] The large cover pressing mechanism 51 is slidably connected to the main frame through a guide rail slider, and the action is completed by a cylinder; the large cover placement area 53 is a sheet metal bending part assembled with the main frame; the small cover vibration plate 55 is a material storage area, which is separated from the main frame and not connected because of high-frequency vibration; the small cover pressing mechanism 52 is slidably connected to the main frame through a guide rail slider, and the action is completed by a cylinder; the large cover separation mechanism 54 is vertically slidably connected to the main frame through a sheet metal bending part and a threaded screw sliding nut, and the action is completed by a cylinder; the small cover conveying track 56 is an integral sheet metal bending integrally formed, and is assembled and connected to the main frame; the main distribution box of the distribution system is externally mounted to collect data of photoelectric, proximity, magnetic opening and other signal lines; the automatic cover pressing component 5 is connected to the automatic shelf component 6 and the raw material packing component 3 for operation, and the intermediate The large and small caps are pressed, and a common set of PLC operations is used to realize multi-machine linkage. The photoelectric signals and the cylinder magnetic opening signals are transmitted to the microcomputer program of the packing machine for operation. Working principle: the mushroom box filled with raw materials is transported to the automatic capping machine through the roller line, and the photoelectric detection reaches the large cap pressing area, and the signal is transmitted to the large cap pressing mechanism; the whole bag of large caps is manually placed in the large cap hopper, and the large cap separation mechanism automatically detects and separates the large caps into separate ones, and the signal is transmitted to the large cap pressing mechanism; the large cap pressing mechanism presses the large cap on the mushroom box and sends it to the small cap pressing area, and the signal is transmitted to the small cap pressing mechanism; the whole bag of small caps is manually poured into the vibration plate, and the vibration plate sends the small caps to the conveying track in turn, and the signal is transmitted to the small cap pressing mechanism; the small cap pressing mechanism presses 12 small caps to the reserved cap openings on the large caps at the same time, and the mushroom boxes with pressed caps are sent to the automatic racking machine area, and the cycle works.

[0043] Furthermore, the automatic shelf assembly 6 includes a shelf frame 61 , a bacteria box tray mechanism 62 is provided on the side of the shelf frame 61 , and the bacteria box tray mechanism 62 is connected to a bacteria box power lifting mechanism 63 .

[0044] The upper frame 61 is welded as a whole; the mushroom box tray mechanism 62 is welded as a whole by sheet metal bending parts, and is assembled and connected with the main frame. The main motor drives the main power roller, and the main power roller drives the remaining rollers through chain transmission; the mushroom box power lifting mechanism 63 is vertically slidably connected with the main frame through sheet metal bending parts and linear guide sliders, and the frequency conversion motor drives the main shaft to drive the lifting chain to complete the action; the last link of the automatic boxing and capping production line is connected to the automatic capping machine at the upper end, and a set of PLC operations are shared to realize multi-machine linkage, and the photoelectric signal and the cylinder magnetic opening signal are transmitted to the microcomputer program of the boxing machine for operation; Working principle: the number of mushroom boxes with caps is automatically checked and entered The bacteria box tray mechanism is put into the bacteria box, and when the number reaches the set value, the signal is transmitted to the bacteria box power lifting mechanism; the bacteria box power lifting mechanism receives the lifting signal and waits for the sterilization rack to be pushed into place signal; the bacteria rack is manually pushed to the limit mechanism, and the switch is manually started, and the switch signal is transmitted to the bacteria box power lifting mechanism; the bacteria box power lifting mechanism receives the bacteria rack in place signal, and pushes an equal number of bacteria boxes into the corresponding sterilization rack layer in turn, and the signal of each layer retreated will be transmitted to the bacteria box tray mechanism; after the bacteria box tray mechanism receives the push completion signal, it will recount the bacteria boxes that have entered; the cycle works until the entire sterilization rack is loaded with bacteria boxes, and the bacteria racks that have been loaded with boxes are manually withdrawn and pushed into new empty racks again, and the cycle works.

[0045] This embodiment also provides a factory-based fully automatic packaging, capping and shelving production process for edible fungi using the above production line, including the following steps:

[0046] S1. Mixing ingredients, continuous mixing through the feeding mixing system;

[0047] S2. Automatic packing: through the raw material packing assembly, the materials are continuously transported, loaded, quantified, compacted and capped;

[0048] S3. Automatic loading, push the bacteria box filled with bacteria material to the sterilization vehicle through the automatic loading component, and then enter the sterilization cabinet for sterilization;

[0049] S4. Intelligent sterilization, intelligent sterilization through sterilization cabinet;

[0050] S5. Automatically unload the car, and transport the sterilized car to the unloading machine through the automatic unloading machine, and push the bacteria box to the logistics conveyor;

[0051] S6. Transportation: Use a logistics box moving machine to transport the sterilized bacteria box to the automatic liquid inoculation workshop through the purification and sterile channel;

[0052] S7. Liquid inoculation: In a 100,000-level purified and sterile environment, remove the box cover and use the tapered punch drill of the improved liquid inoculator to punch holes. When the bacteria box is transferred to the inoculator position, the box cover is automatically opened, the liquid bacteria are introduced, and the box cover with non-woven fabric is buckled on the inoculated bacteria box;

[0053] S8. Mushroom cultivation: the inoculated bacteria box is automatically pushed to the cultivation rack and sent to the purification culture warehouse for cultivation at 25°C. When the mycelium is fully grown, it is sent to the intelligent mushroom workshop for mushroom management;

[0054] S9.Mushroom production management, design the mushroom production sequence according to the variety;

[0055] S10. Harvesting, mechanical harvesting.

[0056] The utility model uses specific examples to illustrate the principle and implementation of the utility model. The above examples are only used to help understand the method and core idea of ​​the utility model. At the same time, for those skilled in the art, according to the idea of ​​the utility model, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the utility model.

Claims

1. A fully automatic packaging, capping and shelf-loading production line for edible fungi, characterized by: It includes a first roller conveyor assembly, one end of which is provided with an automatic box placing assembly, the other end of which is supported by a raw material box packing assembly, a second roller conveyor assembly is provided on the side of the raw material box packing assembly, an automatic capping assembly is provided in the middle of the second roller conveyor assembly, and an automatic shelving assembly is provided at the end of the second roller conveyor assembly.

2. The fully automatic packaging, capping and shelving production line for edible fungi according to claim 1 is characterized by: The automatic box placement assembly includes a box placement frame, a box feeding roller is provided through the middle of the box placement frame, a box separation and lifting mechanism is provided above the box feeding roller, a manual box placement area is provided on the box separation and lifting mechanism, and a box blocking mechanism is provided at the rear end of the box separation and lifting mechanism.

3. The fully automatic packaging, capping and shelving production line for edible fungi according to claim 1 is characterized by: The first roller conveyor assembly and the second roller conveyor assembly are identical and are symmetrically arranged along the center of the raw material box packing assembly.

4. The fully automatic packaging, capping and shelving production line for edible fungi according to claim 3 is characterized by: The first roller conveyor assembly and the second roller conveyor assembly both include a conveyor frame, on which a plurality of stainless steel rollers are rotatably arranged side by side. The plurality of stainless steel rollers are connected by chain transmission, and the stainless steel roller at the head end is connected by a driving motor.

5. The fully automatic packaging, capping and shelving production line for edible fungi according to claim 4 is characterized by: The first roller conveyor assembly is provided with a box separation mechanism and a box pushing mechanism. The box separation mechanism is arranged on the side of the box pushing mechanism, and the box pushing mechanism corresponds to the position of the raw material box packing assembly.

6. The fully automatic packaging, capping and shelving production line for edible fungi according to claim 1 is characterized by: The raw material packing assembly comprises a packing frame, one end of which is provided with a bacteria box transfer platform, a material dropping mechanism is provided above the bacteria box transfer platform, a weighing mechanism and a leveling mechanism are provided on the material dropping mechanism, and a box unloading mechanism is provided on the side of the bacteria box transfer platform.

7. The fully automatic packaging, capping and shelving production line for edible fungi according to claim 1 is characterized by: The automatic capping assembly includes a large cap pressing mechanism and a small cap pressing mechanism, the large cap pressing mechanism and the small cap pressing mechanism are arranged side by side, a large cap placement area is provided on the top of the large cap pressing mechanism, a large cap partitioning mechanism is provided below the large cap placement area, small cap vibrating plates are provided on both sides of the small cap pressing mechanism, and a small cap conveying track is provided between the small cap vibrating plate and the small cap pressing mechanism.

8. The fully automatic packaging, capping and shelf-loading production line for edible fungi according to claim 1 is characterized by: The automatic shelf assembly comprises a shelf frame, a bacteria box tray mechanism is provided on the side of the shelf frame, and the bacteria box tray mechanism is connected to the bacteria box power lifting mechanism.

Citation Information

Cited By

  • Factory-like full-automatic boxing, capping and racking production line and production process for edible mushrooms

    CN118476430A