Hog house ammonia removal equipment

By designing a pork cock removal equipment equipped with ammonia sensor, atomizer, and pump pump, using a fan and atomizer to generate water mist reaction with ammonia in the air, solving the problem of ammonia gas pollution in the farm. The effect of effectively removing ammonia and improving environmental quality.

CN222382376UActive Publication Date: 2025-01-24WUXI VOCATIONAL INSTITUTE OF COMMERCE
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Patent Information

Application Number
CN202421076436.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-24
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The ammonia gas in the livestock and poultry houses in the breeding farms is seriously polluted, affecting the growth and development of livestock and poultry and product safety. The existing ammonia removal equipment cannot effectively remove ammonia.

Method used

A pig house ammonia removal equipment is designed, including a fan, a cabin, a chassis and a driving device. It is equipped with an ammonia sensor, an atomizer and a water pump. By monitoring the environmental quality in real time, the fan and atomizer are used to cooperate to generate water mist and air. The ammonia in the product reacts to reduce the ammonia concentration.

Benefits of technology

It can effectively remove ammonia in pig houses, improve environmental quality, ensure the health of livestock and poultry, and improve breeding efficiency. At the same time, it can ventilate and exhaust when necessary to reduce humidity problems.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222382376U_ABST
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Abstract

The utility model discloses hog house ammonia removal equipment which comprises a fan, a cabin, a case and a driving device, the fan and the cabin are fixedly connected, the case and the driving device are fixedly connected, and the cabin and the case are rotatably connected through a bearing; a fan is arranged in the fan, and a through hole is formed between the fan and the cabin; a water tank is arranged in the cabin, and an atomizer and a first water level sensor are arranged in the water tank; a water suction pump, a water storage barrel, an MCU main control board and a battery are arranged in the case, the water suction pump is connected with the water storage barrel and the water tank through hoses, and a second water level sensor is arranged in the water storage barrel; a start key, a display screen, an ammonia gas sensor, a temperature and humidity sensor, a camera and a battery charging interface for charging the battery are arranged on the outer surface of the case. According to the utility model, ammonia gas can be effectively removed, the health of pigs is ensured, and the breeding benefit is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of breeding equipment, in particular to a pig house ammonia removal equipment. Background Art

[0002] The nitrogen in the feces and urine of livestock and poultry houses in large-scale farms will decompose into ammonia and release into the air, which is one of the important sources of ammonia emissions in the atmosphere. Many studies have shown that ammonia is an important gas in the formation of PM2.5, which can neutralize acidic substances such as SO2 and NOx in the atmosphere to produce secondary particles such as ammonium salts, which have an important impact on the formation of haze and cause air pollution.

[0003] For a long time, the ammonia pollution problem in livestock farms has not been taken seriously, and ammonia in livestock farms is emitted in an unorganized and scattered manner. Failure to clean manure in livestock and poultry houses in a timely and incomplete manner, water leakage and insufficient ventilation are important factors in the generation of ammonia in livestock and poultry houses. Ammonia pollution in livestock and poultry houses not only affects the growth and development and production performance of livestock and poultry, but also causes diseases and epidemics, endangering the safety of livestock products. Therefore, there is an urgent need for an ammonia removal equipment that does not affect breeding. Utility Model Content

[0004] In order to solve the above technical problems, the utility model proposes a pig house ammonia removal equipment, which can effectively remove ammonia, ensure the health of pigs and improve breeding efficiency.

[0005] In order to achieve the above object, the technical solution of the utility model is as follows:

[0006] A pig house ammonia removal device comprises a fan, a cabin, a chassis and a driving device which are arranged in sequence from top to bottom, the fan and the cabin, the chassis and the driving device are fixedly connected, and the cabin and the chassis are rotatably connected through a bearing; a fan is arranged in the fan, and a through hole is arranged between the fan and the cabin; a water tank is arranged in the cabin, and an atomizer and a first water level sensor are arranged in the water tank; a water pump, a water storage bucket, an MCU main control board and a battery are arranged in the chassis, the water pump is connected to the water storage bucket and the water tank respectively through a hose, and a second water level sensor is arranged in the water storage bucket; a start button, a display screen, an ammonia sensor, a temperature and humidity sensor, a camera and a battery charging interface for charging the battery are arranged on the outer surface of the chassis; the fan, the atomizer, the first water level sensor, the start button, the display screen, the ammonia sensor, the temperature and humidity sensor, the water pump, the second water level sensor, and the driving device are respectively connected to the MCU main control board.

[0007] Preferably, the driving device includes a tracking camera, an ultrasonic ranging module, a driving wheel and a driving motor arranged at the bottom of the chassis, the output end of the driving motor is connected to the driving wheel, and the driving motor, the tracking camera and the ultrasonic ranging module are respectively connected to the MCU main control board.

[0008] Preferably, the chassis is divided into a first space, a second space and a third space, a water pump and a water storage tank are arranged in the first space, a battery is arranged in the second space, and an MCU main control board is arranged in the third space.

[0009] Preferably, the cabin, the first space, the second space and the third space are respectively provided with inspection doors and locking mechanisms, and the opening and closing of the inspection doors are controlled by the locking mechanisms.

[0010] Preferably, the locking mechanism comprises an electromagnetic lock and a button switch adapted to the electromagnetic lock.

[0011] Preferably, the chassis is provided with a water inlet connected to the water storage barrel.

[0012] Preferably, the fan is arranged at an angle.

[0013] Preferably, a gauze mesh is provided at the end of the fan.

[0014] Preferably, the fan, nacelle and chassis are all made of aluminum alloy.

[0015] Based on the above technical scheme, the beneficial effects of the utility model are as follows: the utility model is provided with an ammonia sensor and a temperature and humidity sensor, which can monitor the environmental quality of the pig house in real time, and cooperate with devices such as a fan and an atomizer. When ammonia removal operation is required, the atomizer converts the 1% to 3% hydrogen peroxide dilution in the water tank into water mist through ultrasonic technology. The water mist enters the fan through the through hole and is blown into the air by the fan to react with the ammonia in the air and convert it into harmless, so as to reduce the ammonia concentration in the pig house; when ventilation is required, only the fan runs but the atomizer and the water pump do not participate in the work, and the air flow is accelerated to achieve ventilation and exhaust, promote air circulation, and reduce the humidity problem in the pig house. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0017] Figure 1 The figure is a schematic diagram of the structure of a pig house ammonia removal equipment in one embodiment.

[0018] In the figure, each reference numeral is:

[0019] 1. Fan; 11. Through hole; 12. Gauze; 2. Cabin; 21. Sink; 22. Atomizer; 23. First water level sensor; 24. Bearing; 3. Chassis; 31. Water pump; 32. Water storage tank; 33. Second water level sensor; 34. MCU main control board; 35. Battery; 36. Water inlet; 41. Tracking camera; 42. Ultrasonic ranging module; 43. Driving wheel; 44. Driving motor; 5. Start button; 6. Display screen; 7. Ammonia sensor; 8. Temperature and humidity sensor; 9. Camera; 10. Battery charging port. DETAILED DESCRIPTION

[0020] In order to explain the present invention more clearly, the present invention is further described below in conjunction with preferred embodiments. Those skilled in the art should understand that the following specific description is illustrative rather than restrictive, and should not be used to limit the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] like Figure 1As shown, this embodiment provides a pig house ammonia removal device, including a fan 1, a nacelle 2, a chassis 3 and a driving device arranged in sequence from top to bottom, wherein the fan 1, the nacelle 2 and the chassis 3 are all made of aluminum alloy. The fan 1 and the nacelle 2, the chassis 3 and the driving device are all fixedly connected, and the nacelle 2 and the chassis 3 are rotatably connected through a bearing 24, specifically, the bearing 2428 is a cylindrical roller bearing 24, which allows the nacelle 2 to rotate 360° relative to the chassis 3. The fan 1 is provided with a fan, and a through hole 11 is provided between the fan 1 and the cabin 2; a water tank 21 is provided in the cabin 2, and an atomizer 22 and a first water level sensor 23 are provided in the water tank 21; a water pump 31, a water storage bucket 32, an MCU main control board 34 and a battery 35 are provided in the chassis 3, and the water pump 31 is connected to the water storage bucket 32 ​​and the water tank 21 through a hose (the bearing 24 is a cylindrical roller bearing 24, the middle part of which is hollow, and the hose can enter the cabin 2 through the hollow A water tank 21), a second water level sensor 33 is arranged in the water storage barrel 32; the outer surface of the chassis 3 is provided with a start button 5, a display screen 6, an ammonia sensor 7, a temperature and humidity sensor 8, a camera 9 and a battery charging interface 10 for charging the battery 35; the fan, the atomizer 22, the first water level sensor 23, the start button 5, the display screen 6, the ammonia sensor 7, the temperature and humidity sensor 8, the water pump 31, the second water level sensor 33, and the driving device are respectively connected to the MCU main control board 34. Among them, the water storage barrel 32 contains a hydrogen peroxide dilution with a concentration of 1% to 3%. When ammonia removal operation is required, the atomizer 22 converts the hydrogen peroxide dilution with a concentration of 1% to 3% in the water tank 21 into water mist through ultrasonic technology. The water mist enters the fan 1 through the through hole 11 and is blown into the air by the fan to react with ammonia in the air and convert it into harmless, so as to reduce the ammonia concentration in the pig house; when ventilation is required, only the fan runs but the atomizer 22 and the water pump do not participate in the work, and the air flow is accelerated to achieve ventilation and exhaust, promote air circulation, and reduce the humidity problem in the pig house.

[0024] In this embodiment, the MCU main control board 34 adopts the STC51 series single-chip microcomputer; the ammonia sensor 7 is an electrochemical gas sensor with a range of 0-1000ppm, a resolution of 0.1ppm, and a sensitivity of 0.135±0.015uA / ppm; the temperature and humidity sensor 8 uses DHT11, whose temperature range is 0-50℃, and its humidity range is 20%-95%RH; the first water level sensor 23 and the second water level sensor 33 both use non-contact liquid level sensors, the sensing thickness can reach 20MM, the DC input voltage is DC 5-24V, and the liquid level accuracy is ±1.5mm; the atomizer 22 uses a single-head ultrasonic atomization head fog maker, driven by DC 24V; the display screen 6 uses Guangzhou Dacai 8.0-inch non-touch screen; the water pump 31 is driven by 24V DC power supply, but not limited to this, and technicians in this field can adjust the model according to the actual situation.

[0025] In a pig house ammonia removal device in one embodiment, the driving device includes a tracking camera 41, an ultrasonic ranging module 42, a driving wheel 43 and a driving motor 44 arranged at the bottom of the chassis 3, the output end of the driving motor 44 is connected to the driving wheel 43, and the driving motor 44, the tracking camera 41, and the ultrasonic ranging module 42 are respectively connected to the MCU main control board 34. In this embodiment, the driving motor 44 adopts a 24V integrated low-voltage DC driving motor 44; the tracking camera 41 adopts a TSL1401 linear CCD sensor module, which is a linear CCD with 128 pixels; the ultrasonic ranging module 42 adopts a measurement distance of 2cm-450cm, the ranging accuracy can reach 3mm, the working frequency is 40KHZ, and the model is HY-SRF05 five-pin, but it is not limited to this. Those skilled in the art can adjust the model according to the actual situation.

[0026] In a pig house ammonia removal device in one embodiment, the chassis 3 is divided into a first space, a second space and a third space, a water pump 31 and a water storage bucket 32 ​​are arranged in the first space, a battery 35 is arranged in the second space, and an MCU main control board 34 is arranged in the third space; the cabin 2, the first space, the second space and the third space are respectively provided with an inspection door and a locking mechanism, and the opening and closing of the inspection door are controlled by the locking mechanism. The placement of multiple components in a sub-format is convenient for installation and later maintenance.

[0027] In a pig house ammonia removal device in one embodiment, the locking mechanism includes an electromagnetic lock and a button switch compatible with the electromagnetic lock. When it is necessary to open the corresponding space for internal inspection or other operations, pressing the button switch uses the electromagnetic induction principle of the electromagnetic lock to open and close the corresponding inspection door, which is simple to operate.

[0028] In an ammonia removal device for a pig house in one embodiment, a water inlet 36 connected to a water storage barrel 32 is provided on the chassis 3 .

[0029] In a pig house ammonia removal device in one embodiment, the fan 1 is tilted to spray water mist at a higher angle, ensuring that the water mist can stay in the air for a longer time and react with ammonia for a longer time. A gauze 12 is provided at the end of the fan 1 to prevent other debris from entering the fan 1.

[0030] Operation process:

[0031] Press the start button 5, the camera 9 and the drive motor 44 will start at the moment of power-on. The MCU main control board 34 in the ammonia removal equipment uses the data analysis of the tracking ultrasonic module and the tracking camera 41 to output action and speed instructions to the drive motor 44, and the drive wheel 43 executes the corresponding action and speed instructions output by the drive motor 44 to avoid obstacles;

[0032] During the process, the ammonia sensor 7 and the temperature and humidity sensor 8 monitor the ammonia concentration, temperature and humidity of the pig house in real time and display them through the display screen 6. When the ammonia concentration monitored is less than 5ppm and the humidity is lower than 85RH, it is in the "normal state" and displayed on the display screen 6; when the ammonia concentration is greater than 10ppm, it will enter the "ammonia removal state"; when the humidity is greater than 90RH, it will enter the "ventilation state". In the "ammonia removal state", the atomizer 22 converts the 1% to 3% hydrogen peroxide dilution in the water tank 21 into water mist through ultrasonic technology. The water mist enters the fan 1 through the through hole 11 and is blown into the air by the fan to react with the ammonia in the air, converting it into harmless, so as to reduce the ammonia concentration in the pig house; when in the "ventilation state", only the fan is running but the atomizer 22 and the water pump are not involved in the work, and the air flow is accelerated to achieve ventilation and exhaust, promote air circulation, and reduce the humidity problem in the pig house.

[0033] If during operation, when the first water level sensor 23 detects that the water level in the water tank 21 is lower than the preset water level, a signal is transmitted to the MCU main control board 34, and the MCU main control board 34 controls the water pump 31 to pump water, and the 1% to 3% hydrogen peroxide dilution in the water storage tank 32 is added to the water tank 21; when the second water level sensor 33 detects that the water level in the water storage tank 32 is lower than the preset water level, a signal is transmitted to the MCU main control board 34, and the display prompts that it has entered the "liquid shortage state" and is waiting for water supply. The water storage tank 32 can be directly replenished with a 1% to 3% hydrogen peroxide dilution through the water inlet 36 or by opening the corresponding inspection door of the first space.

[0034] If the battery 35 is low in power during operation, the voltage detection circuit of the ammonia removal device will give feedback and control it to return to the charging station along a fixed route to wait for manual charging. If charging is completed, the start key 5 is pressed to repeat the above process.

[0035] The above description is only a preferred embodiment of a pig house ammonia removal device disclosed in the utility model, and is not intended to limit the protection scope of the embodiments of this specification. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the embodiments of this specification should be included in the protection scope of the embodiments of this specification.

[0036] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.

Claims

1. A pig house ammonia removal device, characterized in that: It includes a fan, a cabin, a chassis and a driving device which are arranged in sequence from top to bottom, the fan and the cabin, the chassis and the driving device are fixedly connected, and the cabin and the chassis are rotatably connected through a bearing; a fan is arranged in the fan, and a through hole is arranged between the fan and the cabin; a water tank is arranged in the cabin, and an atomizer and a first water level sensor are arranged in the water tank; a water pump, a water storage bucket, an MCU main control board and a battery are arranged in the chassis, the water pump is connected to the water storage bucket and the water tank respectively through a hose, and a second water level sensor is arranged in the water storage bucket; a start button, a display screen, an ammonia sensor, a temperature and humidity sensor, a camera and a battery charging interface for charging the battery are arranged on the outer surface of the chassis; the fan, the atomizer, the first water level sensor, the start button, the display screen, the ammonia sensor, the temperature and humidity sensor, the water pump, the second water level sensor, and the driving device are respectively connected to the MCU main control board.

2. A pig house ammonia removal equipment according to claim 1, characterized in that: The driving device includes a tracking camera, an ultrasonic ranging module, a driving wheel and a driving motor which are arranged at the bottom of the chassis. The output end of the driving motor is connected to the driving wheel, and the driving motor, the tracking camera and the ultrasonic ranging module are respectively connected to the MCU main control board.

3. The pig house ammonia removal equipment according to claim 1, characterized in that: The chassis is divided into a first space, a second space and a third space. A water pump and a water storage tank are arranged in the first space, a battery is arranged in the second space, and an MCU main control board is arranged in the third space.

4. A pig house ammonia removal equipment according to claim 3, characterized in that: The cabin, the first space, the second space and the third space are respectively provided with inspection doors and locking mechanisms, and the opening and closing of the inspection doors are controlled by the locking mechanisms.

5. The pig house ammonia removal equipment according to claim 4, characterized in that: The locking mechanism comprises an electromagnetic lock and a button switch adapted to the electromagnetic lock.

6. The pig house ammonia removal equipment according to claim 1, characterized in that: The chassis is provided with a water inlet which is communicated with the water storage barrel.

7. The pig house ammonia removal equipment according to claim 1, characterized in that: The fan is arranged in an inclined manner.

8. The pig house ammonia removal equipment according to claim 7, characterized in that: The end of the fan is provided with a gauze net.

9. The pig house ammonia removal equipment according to claim 1, characterized in that: The fan, cabin and chassis are all made of aluminum alloy material.