Bio-enzyme preparation adding device
By designing a biological enzyme preparation adding device including a mixer mechanism and a feeding mechanism, the problem of incomplete mixing of biological enzyme preparations and smoke wire, achieve efficient and uniform mixed effects, and improve the quality and production efficiency of tobacco leaves.
Patent Information
- Application Number
- CN202420352081.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-02-26
AI Technical Summary
In the existing tobacco processing technology, it is difficult to achieve uniform mixing of biological enzyme preparations and tobacco strips, resulting in low efficiency and uneven mixing.
Design a biological enzyme preparation adding device, including a stirring mechanism and a feeding mechanism. Through the rotation of the stirring shaft, the arc plate separates the cut tobacco from the conveyor belt and disperses it in the mixing box. The biological enzyme preparation is evenly added to the cut tobacco through the feeding plate. .
The uniform mixing of biological enzyme preparation and cut tobacco is achieved, which improves the quality of tobacco leaves and enhances the mixing efficiency. Through the cooperation of servo motor and aeration system, the uniformity and cleaning effect of the mixing process are ensured.
Smart Images
Figure CN222382631U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tobacco processing, and in particular relates to a biological enzyme preparation adding device. Background Art
[0002] Tobacco leaves need to be fermented during the production and processing. The essence of tobacco leaf fermentation is to change the physical and chemical properties of tobacco leaves under set temperature and relative humidity conditions. The fermentation process can greatly reduce the green smell and irritation of tobacco leaves, improve the aroma quality and aroma volume, make the taste more mellow and the aftertaste purer, reduce viscosity and hygroscopicity, enhance elasticity and improve incomplete combustion. The enzymatic reaction of biological enzymes plays an important role in the fermentation process and can effectively improve the quality of tobacco leaves. During the enzymatic reaction, the biological enzyme preparation and tobacco shreds need to be evenly mixed, but the current production lines mostly use manual methods to evenly mix the biological enzyme preparation and tobacco shreds. This method is not only inefficient, but also causes uneven mixing. Utility Model Content
[0003] The purpose of the utility model is to provide a biological enzyme preparation adding device to make the biological enzyme preparation added on the tobacco shred conveyor belt and the tobacco shred evenly mixed.
[0004] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:
[0005] A bio-enzyme preparation adding device comprises two support plates and a conveyor belt, wherein the conveyor belt is located between the two support plates; a stirring mechanism is fixedly connected to the two support plates, a feeding mechanism is arranged above the stirring mechanism, and the stirring mechanism comprises a stirring box, a stirring shaft is rotatably connected in the stirring box, and a plurality of arc plates are fixedly connected to the stirring shaft. Through the rotation of the stirring shaft, the arc plates separate the tobacco from the conveyor belt and disperse it in the stirring box, and the feeding mechanism adds the bio-enzyme preparation to the tobacco, so that the bio-enzyme preparation added on the tobacco conveyor belt and the tobacco are evenly mixed.
[0006] It is further defined that the mixing box includes two side plates, a connecting plate, and a feeding plate; the side plates are fixedly connected to the upper surfaces of the two support plates, the connecting plate is fixedly connected between the two side plates, the two side plates are provided with side plate bosses and first side plate through holes, the feeding plate is located on the upper surfaces of the side plate bosses, the mixing shaft passes through the first side plate through holes and is rotatably connected to the side plates, the side plates are fixedly connected with servo motors, and the output shaft of the servo motor is fixedly connected to the mixing shaft. The servo motor can better control the rotation speed of the mixing shaft, so that the tobacco is more evenly dispersed in the mixing box.
[0007] It is further defined that the interior of the feeding plate is a cavity structure, the feeding plate is provided with a feeding plate feed hole and a plurality of feeding plate discharge holes, the feeding mechanism includes an enzyme adding pipeline and a biological enzyme tank, the enzyme adding pipeline is connected with an enzyme adding throttle valve, and the biological enzyme tank is connected with the feeding hole of the feeding plate through the enzyme adding pipeline. The enzyme adding throttle valve adjusts the flow of the biological enzyme preparation, the biological enzyme tank is connected with the feeding hole of the feeding plate through the enzyme adding pipeline, and then dispersed from the plurality of feeding plate discharge holes on the tobacco.
[0008] It is further defined that the enzyme adding pipeline is connected to a water adding pipeline, the water adding pipeline is located between the enzyme adding throttle valve and the feeding plate, the water adding pipeline is connected to a water tank, and the water adding pipeline is connected to a water adding throttle valve. After the production is completed, the water adding throttle valve is opened, and the water in the water tank enters the feeding box through the water adding pipeline and the enzyme adding pipeline to wash the residue in the feeding box.
[0009] It is further defined that the water supply pipeline is connected to an air supply pipeline, the air supply pipeline is located between the water supply throttle valve and the enzyme supply pipeline, the air supply pipeline is connected to a compressed gas tank, and the air supply pipeline is connected to an air supply throttle valve. The gas in the compressed gas tank enters the water supply pipeline and the enzyme supply pipeline. If it is in the enzyme supply process, the addition of gas will make the bioenzyme preparation more dispersedly sprayed on the tobacco in the feed plate; if it is in the cleaning process, the addition of gas will make the water in the feed plate more dispersedly sprayed in the mixing box, and the cleaning effect is better.
[0010] It is further defined that the side plate is provided with a second side plate through hole and a first ball groove, a first connecting rod passes through the second side plate through hole, the feeding plate is fixedly connected to the first connecting rod, one end of the first connecting rod is fixedly connected to a first rotating block, and balls matching the first ball groove are distributed on the first rotating block. The feeding plate is fixedly connected to the first connecting rod, and the feeding plate can be opened by rotating the first rotating block, so that the residual substances on the feeding plate can be cleaned.
[0011] It is further defined that the side plate is provided with a third side plate through hole and a second ball groove, a second connecting rod passes through the third side plate through hole, a second rotating block is fixedly connected to one end of the second connecting rod, balls matching the second ball groove are distributed on the second rotating block, a filter plate is fixedly connected to the second connecting rod, and an adsorption sponge is clamped in the filter plate. The filter plate is fixedly connected to the second connecting rod, and the distance between the filter plate and the conveyor belt can be adjusted by rotating the second rotating block, and the thickness of the tobacco entering and exiting the mixing box can be adjusted; when cleaning, the second rotating block is rotated to make the filter plate fit the surface of the conveyor belt, and the sewage flows out of the mixing box through the filter plate, and an adsorption sponge is clamped in the filter plate, and the adsorption sponge adsorbs the biological enzyme preparation to reduce the discharge of the biological enzyme preparation and solid matter.
[0012] The utility model adopting the above technical solution has the following advantages:
[0013] 1. Through the rotation of the stirring shaft, the arc plate separates the tobacco from the conveyor belt and disperses it in the stirring box. The feeding mechanism adds the bio-enzyme preparation on the tobacco; the bio-enzyme preparation added on the tobacco conveyor belt and the tobacco are evenly mixed.
[0014] 2. The servo motor can better control the speed of the stirring shaft, so that the tobacco is more evenly dispersed in the stirring box. The enzyme throttle valve adjusts the flow of the biological enzyme preparation. The biological enzyme tank is connected to the feed hole of the feeding plate through the enzyme addition pipeline, and then dispersed on the tobacco from multiple feeding plate discharge holes. During the enzyme addition process, adding compressed gas to the enzyme addition pipeline will make the biological enzyme preparation more dispersed in the feeding plate and sprayed on the tobacco.
[0015] 3. After the production is completed, open the water throttle valve, and the water in the water tank enters the feeding box through the water pipe and the enzyme pipe to wash the residue in the feeding box. The addition of gas in the enzyme pipe will make the water in the feeding plate more dispersed and sprayed in the mixing box, and the cleaning effect is better. The feeding plate is fixedly connected to the first connecting rod. The feeding plate can be opened by rotating the first rotating block, and the residual substances on the feeding plate can be cleaned.
[0016] 4. A filter plate is fixedly connected to the second connecting rod. By rotating the second rotating block, the distance between the filter plate and the conveyor belt can be adjusted, and the thickness of the tobacco entering and exiting the mixing box can be adjusted. During cleaning, the second rotating block is rotated to make the filter plate fit the surface of the conveyor belt, and the sewage flows out of the mixing box through the filter plate. An adsorption sponge is sandwiched in the filter plate, and the adsorption sponge adsorbs the biological enzyme preparation to reduce the discharge of the biological enzyme preparation and solid matter. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0018] Figure 1 This is a structural diagram of a bio-enzyme preparation adding device of the utility model;
[0019] Figure 2 This is a structural diagram of a feeding mechanism of a biological enzyme preparation adding device of the utility model;
[0020] Figure 3 This is a structural diagram of a stirring mechanism of a biological enzyme preparation adding device of the utility model;
[0021] Figure 4 This is a structural diagram of the interior of a stirring mechanism of a biological enzyme preparation adding device of the utility model;
[0022] Figure 5 This is a schematic diagram of a side panel of a bio-enzyme preparation adding device of the utility model;
[0023] Figure 6This is a schematic diagram of a feeding plate of a biological enzyme preparation adding device of the utility model.
[0024] The main component symbols are described as follows:
[0025] Support plate 11, conveyor belt 12;
[0026] Agitator shaft 21, arc plate 22, servo motor 23;
[0027] Agitating box 30, side plate 31, side plate boss 310, first side plate through hole 311, second side plate through hole 312, third side plate through hole 314, connecting plate 32, feeding plate 33, feeding plate feeding hole 331, feeding plate discharging hole 332, first connecting rod 34, first rotating block 341, second connecting rod 35, second rotating block 351, filter plate 36, adsorption sponge 361;
[0028] Enzyme adding pipeline 41, biological enzyme tank 42, enzyme adding throttle valve 43;
[0029] Water supply pipeline 51, water tank 52, water supply throttle valve 53;
[0030] Gas filling pipeline 61, compressed gas tank 62, gas filling throttle valve 63. DETAILED DESCRIPTION
[0031] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that in the drawings or in the specification, similar or identical parts use the same figure numbers, and the implementation methods not shown or described in the drawings are forms known to ordinary technicians in the relevant technical field. In addition, the directional terms mentioned in the embodiments, such as "upper", "lower", "top", "bottom", "left", "right", "front", "back", etc., are only referenced to the directions of the drawings and are not used to limit the scope of protection of the present invention.
[0032] like Figure 1-2As shown, a bio-enzyme preparation adding device includes two support plates 11, a conveyor belt 12, two transmission shafts, a frame, and a motor; the two support plates 11 are fixedly connected to the frame, the two transmission shafts are rotatably connected to the two support plates 11, the output shaft of the motor is fixedly connected to one of the transmission shafts, and the conveyor belt 12 is tensioned on the two transmission shafts. A stirring box 30 is fixedly connected to the two support plates 11, an enzyme adding pipeline 41 and a bio-enzyme tank 42 are arranged above the stirring box 30, the enzyme adding pipeline 41 is connected to an enzyme adding throttle valve 43, and the bio-enzyme tank 42 is connected to the stirring box 30 through the enzyme adding pipeline 41. A water adding pipeline 51 is connected to the enzyme adding pipeline 41, the water adding pipeline 51 is located between the enzyme adding throttle valve 43 and the stirring box 30, the water adding pipeline 51 is connected to a water tank 52, and the water adding pipeline 51 is connected to a water adding throttle valve 53. The water adding pipeline 51 is connected with an air adding pipeline 61 , which is located between the water adding throttle valve 53 and the enzyme adding pipeline 41 , is connected with a compressed gas tank 62 , and is connected with an air adding throttle valve 63 .
[0033] like Figure 3-4 As shown, the mixing box 30 includes two side plates 31, a connecting plate 32, and a feeding plate 33. Figure 5 As shown, the side plate 31 is provided with a side plate boss 310, a first side plate through hole 311, a second side plate through hole 312, a first ball groove, a third side plate through hole 314, and a second ball groove. Figure 6 As shown, the interior of the feeding plate 33 is a cavity structure, and the feeding plate 33 is provided with a feeding plate feed hole 331 and a plurality of feeding plate discharge holes 332. The bio-enzyme tank 42 is connected to the feeding plate feed hole 331 through the enzyme adding pipeline 41. The side plate 31 is fixedly connected to the upper surface of the two support plates 11, and the connecting plate 32 is fixedly connected between the two side plates 31. The stirring shaft 21 passes through the through hole 311 of the first side plate, and the stirring shaft 21 is rotatably connected to the side plate 31. A plurality of arc plates 22 are fixedly connected to the stirring shaft 21, and a servo motor 23 is fixedly connected to the side plate 31, and the output shaft of the servo motor 23 is fixedly connected to the stirring shaft 21. A first connecting rod 34 passes through the second side plate through hole 312, and a feeding plate 33 is fixedly connected to the first connecting rod 34. The feeding plate 33 is located on the upper surface of the side plate boss 310. A first rotating block 341 is fixedly connected to one end of the first connecting rod 34, and balls matching the first ball groove are distributed on the first rotating block 341. A second connecting rod 35 passes through the third side plate through hole 314, and a second rotating block 351 is fixedly connected to one end of the second connecting rod 35, and balls matching the second ball groove are distributed on the second rotating block 351. A filter plate 36 is fixedly connected to the second connecting rod 35, and an adsorption sponge 361 is clamped in the filter plate 36.
[0034] The usage and principle of this embodiment are as follows:
[0035] When the tobacco is transported to the mixing box 30, the second rotating block 351 can be rotated to adjust the distance between the filter plate 36 and the conveyor belt 12, and the thickness of the tobacco entering and leaving the mixing box 30 can be adjusted. The output shaft of the servo motor 23 rotates, driving the mixing shaft 21 to rotate. The arc plate 22 on the mixing shaft 21 rotates the tobacco on the conveyor belt 12 to the other side of the mixing shaft 21. The tobacco is fluffed in the mixing box 30 under the high-speed rotation of the mixing shaft 21. The enzyme addition throttle valve 43 and the gas addition throttle valve 63 are opened. Under the action of compressed gas, the biological enzyme preparation diffuses from the feed plate feed hole 331 through the enzyme addition pipeline 41 to fill the internal cavity of the feed plate 33, and then disperses into the mixing box 30 from multiple feed plate discharge holes 332.
[0036] When the production is completed and the mixing box 30 needs to be cleaned, the second rotating block 351 is rotated to make the filter plate 36 fit the surface of the conveyor belt 12. The filter plate 36 contains an adsorption sponge 361. The enzyme adding throttle valve 43 is closed, and the water adding throttle valve 53 and the gas adding throttle valve 63 are opened. Under the action of the compressed gas, the water in the water tank 52 diffuses from the feeding hole 331 of the feeding plate through the water adding pipe 51 and the enzyme adding pipe 41 to fill the internal cavity of the feeding plate 33, and then disperses into the mixing box 30 from the multiple feeding plate discharge holes 332. The feeding plate 33 can be opened by rotating the first rotating block 341, and the residual substances on the feeding plate 33 can be cleaned. The distance between the filter plate 36 and the conveyor belt 12 can be adjusted by rotating the second rotating block 351, so as to facilitate the replacement of the adsorption sponge 361.
[0037] The above is a detailed introduction to a bio-enzyme preparation adding device provided by the utility model. The description of the specific embodiment is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A bio-enzyme preparation adding device, comprising two support plates (11) and a conveyor belt (12), wherein the conveyor belt (12) is located between the two support plates (11); characterized in that: A stirring mechanism is fixedly connected to the two support plates (11), a feeding mechanism is arranged above the stirring mechanism, the stirring mechanism comprises a stirring box (30), a stirring shaft (21) is rotatably connected inside the stirring box (30), and a plurality of arc-shaped plates (22) are fixedly connected to the stirring shaft (21).
2. A bio-enzyme preparation adding device according to claim 1, characterized in that: The mixing box (30) comprises two side plates (31), a connecting plate (32), and a feeding plate (33); the side plates (31) are fixedly connected to the upper surfaces of the two support plates (11); the connecting plate (32) is fixedly connected between the two side plates (31); the two side plates (31) are provided with side plate bosses (310) and first side plate through holes (311); the feeding plate (33) is located on the upper surfaces of the side plate bosses (310); the mixing shaft (21) passes through the first side plate through holes (311) and is rotatably connected to the side plates (31); a servo motor (23) is fixedly connected to the side plates (31); and an output shaft of the servo motor (23) is fixedly connected to the mixing shaft (21).
3. A bio-enzyme preparation adding device according to claim 2, characterized in that: The interior of the feeding plate (33) is a cavity structure. The feeding plate (33) is provided with a feeding plate feed hole (331) and a plurality of feeding plate discharge holes (332). The feeding mechanism comprises an enzyme addition pipeline (41) and a biological enzyme tank (42). The enzyme addition pipeline (41) is connected to an enzyme addition throttle valve (43). The biological enzyme tank (42) is connected to the feeding plate feed hole (331) via the enzyme addition pipeline (41).
4. A bio-enzyme preparation adding device according to claim 3, characterized in that: The enzyme addition pipeline (41) is connected to a water addition pipeline (51), the water addition pipeline (51) is located between the enzyme addition throttle valve (43) and the feed plate (33), the water addition pipeline (51) is connected to a water tank (52), and the water addition pipeline (51) is connected to a water addition throttle valve (53).
5. A bio-enzyme preparation adding device according to claim 4, characterized in that: The water adding pipeline (51) is connected to an air adding pipeline (61), the air adding pipeline (61) is located between the water adding throttle valve (53) and the enzyme adding pipeline (41), the air adding pipeline (61) is connected to a compressed gas tank (62), and the air adding pipeline (61) is connected to an air adding throttle valve (63).
6. A bio-enzyme preparation adding device according to claim 2, characterized in that: The side plate (31) is provided with a second side plate through hole (312) and a first ball groove, a first connecting rod (34) passes through the second side plate through hole (312), the feeding plate (33) is fixedly connected to the first connecting rod (34), one end of the first connecting rod (34) is fixedly connected to a first rotating block (341), and balls matching the first ball groove are distributed on the first rotating block (341).
7. A bio-enzyme preparation adding device according to claim 2, characterized in that: The side plate (31) is provided with a third side plate through hole (314) and a second ball groove, a second connecting rod (35) passes through the third side plate through hole (314), one end of the second connecting rod (35) is fixedly connected to a second rotating block (351), balls matching the second ball groove are distributed on the second rotating block (351), the second connecting rod (35) is fixedly connected to a filter plate (36), and an adsorption sponge (361) is clamped in the filter plate (36).