Device for automatically collecting and treating particulate matters in casting tail gas
By designing an automatic collection and processing device that includes the automatic collection and processing device including the main agency, filtering mechanism and exhaust mechanism, it solves the problem of low granular treatment efficiency of the existing device for the efficiency of granulite in the casting tail gas, and achieves efficient granules collection and treatment. Simplified the equipment structure, which is convenient for disassembly and maintenance.
Patent Information
- Application Number
- CN202420589109.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing casting workshop exhaust gas collection and treatment devices have low efficiency in the treatment of particulate matter in the casting exhaust gas, and are complex in structure and difficult to disassemble, which affects the normal operation of the equipment and the health of users.
A kind of automatic collection and processing device of the granules in the foundation of casting tail gas, including main agencies, filtering agencies and exhaust mechanisms. The filter mechanism adopts a combination of filter box, dust box, sliding plate, and multi -layer filter layer. It uses a fan to drive the filter layer through the filter layer to achieve the sedimentation and separation of the particles.
Through an effective filtering and settlement mechanism, this device can improve the collection efficiency of granules in the casting tail gas, simplify the structure to facilitate disassembly, reduce the impact on human health, and improve the reliability and maintenance convenience of the device.
Smart Images

Figure CN222384475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tail gas collection and treatment, in particular to a device for automatically collecting and treating particles in casting tail gas. Background Art
[0002] The foundry industry is an important basic industry in many industrial fields, and its production process produces a lot of dust and harmful gases. Among them, particulate matter is one of the main factors causing environmental pollution and harming health. In order to improve these environmental problems, researchers have been looking for more effective ways to collect and treat particulate matter in casting exhaust gas. There are some problems with current methods of collecting and treating particulate matter. For example, these methods may not be able to effectively capture all particulate matter, or require additional energy consumption. Therefore, researchers are looking for new solutions.
[0003] For example, a tail gas treatment device for chemical environmental protection with patent publication number CN211913169U has a tail gas particle sedimentation water tank fixedly installed at the lower part of the interior of the box body, which is convenient for conveying the tail gas to the tail gas particle sedimentation water tank. Under the action of water, the particulate matter in the tail gas can be cleaned, so that the particulate matter is not easily discharged into the air. An exhaust gas collecting hood is placed above the tail gas particle sedimentation water tank, which is convenient for collecting the exhaust gas in the exhaust gas collecting hood and facilitating better discharge through the air pipe. A water outlet is opened on the right side below the box body and the tail gas particle sedimentation water tank, which is convenient for discharging water and particulate matter. A leak-proof plug is inserted inside the water outlet, which is convenient for sealing the box body and the tail gas particle sedimentation water tank, so that water and tail gas are not easy to leak.
[0004] A large amount of dusty exhaust gas will be generated during the cooling and polishing process of castings, which needs to be treated in time to ensure the quality of castings and the health of employees. However, the current exhaust gas collection and treatment device in the foundry workshop usually installs the conventional smoke exhaust gas treatment device directly in the foundry workshop. The efficiency of collecting and treating the smoke exhaust gas in the foundry workshop is low, and it cannot treat the particulate matter in the exhaust gas. For this reason, we propose a new automatic collection and treatment device for particulate matter in casting exhaust gas. Utility Model Content
[0005] The purpose of the utility model is to provide a device for automatically collecting and processing particulate matter in casting tail gas, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: an automatic collection and treatment device for particulate matter in casting tail gas, comprising a main body mechanism,
[0007] A filter mechanism is installed on one side of the top of the main body mechanism, an exhaust mechanism is installed on one side of the filter mechanism, and the exhaust mechanism is located at the top of the main body mechanism;
[0008] The main body mechanism is used to support the filtering mechanism and the exhaust mechanism, the exhaust mechanism is used to discharge the tail gas, and the filtering mechanism is used to adsorb particulate matter in the tail gas.
[0009] Furthermore, the filtering mechanism comprises:
[0010] A filter box is installed on one side of the top of the main body mechanism, with slots at both ends of the filter box, a box bar frame installed on the top of the filter box, a box door installed inside the box bar frame, and a first handle installed on the top of the box door.
[0011] Furthermore, a slide groove is arranged at the bottom inner side of the filter box, a dust box is installed inside the slide groove, a second handle is installed at the top of the dust box, a sliding plate is installed above the dust box, and a screen is installed inside the sliding plate.
[0012] Furthermore, the sliding plate is symmetrically provided with sliding grooves at the top, a pre-filter layer, an activated carbon layer and a high-efficiency filter layer are sequentially provided in the sliding grooves, and the sliding grooves are symmetrically provided at the top of the inner side of the filter box.
[0013] Furthermore, the main body includes:
[0014] The bottom plate is installed at the bottom end of the filter box, support columns are installed around the bottom end of the bottom plate, and universal wheels are installed at the bottom ends of the support columns.
[0015] Furthermore, the exhaust mechanism comprises:
[0016] An air inlet pipe is installed on one side of the filter box, a connecting pipe is installed on the other side of the filter box, an air collecting box is installed on the other end of the connecting pipe, a first fan is installed on the bottom end of the inner side of the air collecting box, an air outlet pipe is installed on the other end of the air collecting box, a second fan is installed on the bottom end of the air outlet pipe, an exhaust port is installed on the top of the air outlet pipe, a fixed frame is installed on the outside of the exhaust port, and a protective net is installed on the inside of the fixed frame.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The automatic collection and treatment device for particulate matter in casting exhaust gas can filter and settle the particulate matter in the exhaust gas by setting a filter box. The settled particulate matter falls into a dust box, and the dust box is easy to disassemble, so the inside of the filter box can be easily cleaned and disassembled. The protective net is set to prevent air impurities from falling into the exhaust pipe and causing the exhaust pipe to be blocked. The device has a simple structure and is easy to disassemble, can improve the collection efficiency of particulate matter in the exhaust gas, can filter the exhaust gas, and reduce the impact on the health of people around. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an isometric schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the exhaust mechanism of the utility model;
[0021] Figure 3 It is a schematic diagram of the filtering mechanism of the utility model;
[0022] Figure 4 It is a cross-sectional schematic diagram of the filtering mechanism of the utility model;
[0023] Figure 5 It is a schematic diagram of the interior of the filtering mechanism of the utility model.
[0024] In the figure: 1. main body; 2. exhaust mechanism; 3. filter mechanism; 101. universal wheel; 102. bottom plate; 103. support column; 201. air inlet pipe; 202. connecting pipe; 203. first fan; 204. air collecting box; 205. second fan; 206. air outlet pipe; 207. fixing frame; 208. protective net; 209. exhaust port; 301. filter box; 302. first handle; 303. second handle; 304. dust box; 305. box door; 306. box bar frame; 307. notch; 308. sliding plate; 309. slide groove; 310. slide groove; 312. screen; 313. pre-filter layer; 314. high-efficiency filter layer; 315. activated carbon layer. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the process of mechanical production, casting equipment is needed. The collection and treatment device provided by the utility model is specially used for the automatic collection and treatment of particulate matter in casting exhaust gas. In the process of using this device, it is first necessary to conduct a detailed study and analysis of the particulate matter in the casting exhaust gas, and select a suitable device according to the characteristics and treatment requirements of the particulate matter; and conduct experimental verification on it to confirm whether it meets the expected effects and requirements; before using a new device for particulate matter collection and treatment, it must be subject to a comprehensive safety assessment; in order to ensure the effective operation of the device and the safe use of the user, relevant personnel need to be trained and educated; after the equipment is put into use, it needs to be inspected and maintained regularly to ensure its normal operation; thereby ensuring the normal operation of the equipment.
[0027] like Figure 1-Figure 5As shown, the utility model provides a technical solution: an automatic collection and treatment device for particulate matter in casting tail gas, comprising a main body mechanism 1,
[0028] A filter mechanism 3 is installed on one side of the top of the main mechanism 1, and an exhaust mechanism 2 is installed on one side of the filter mechanism 3, and the exhaust mechanism 2 is located at the top of the main mechanism 1;
[0029] The main body mechanism 1 is used to support the filtering mechanism 3 and the exhaust mechanism 2. The exhaust mechanism 2 is used to discharge the exhaust gas, and the filtering mechanism 3 is used to adsorb particulate matter in the exhaust gas.
[0030] The filtering mechanism 3 comprises:
[0031] The filter box 301 is installed on one side of the top of the main body 1, and notches 307 are set at both ends of the filter box 301. A box bar frame 306 is installed on the top of the filter box 301, and a box door 305 is installed inside the box bar frame 306. A first handle 302 is installed on the top of the box door 305. A slide groove 309 is set at the bottom of the inner side of the filter box 301, and a dust box 304 is installed inside the slide groove 309. A second handle 303 is installed on the top of the dust box 304. A sliding plate 308 is installed above the dust box 304, and a screen 312 is installed inside the sliding plate 308. A sliding groove 310 is symmetrically installed on the top of the sliding plate 308, and a pre-filter layer 313, an activated carbon layer 315 and a high-efficiency filter layer 314 are installed in sequence in the sliding groove 310. The sliding groove 310 is symmetrically installed on the top of the inner side of the filter box 301.
[0032] The main body 1 includes:
[0033] A bottom plate 102 is installed at the bottom end of the filter box 301 , and support columns 103 are installed around the bottom end of the bottom plate 102 , and universal wheels 101 are installed at the bottom ends of the support columns 103 .
[0034] The exhaust mechanism 2 comprises:
[0035] An air inlet pipe 201 is installed on one side of the filter box 301, and a connecting pipe 202 is installed on the other side of the filter box 301. An air collecting box 204 is installed on the other end of the connecting pipe 202. A first fan 203 is installed on the inner bottom end of the air collecting box 204. An air outlet pipe 206 is installed on the other end of the air collecting box 204. A second fan 205 is installed on the bottom end of the air outlet pipe 206. An exhaust port 209 is installed on the top of the air outlet pipe 206. A fixed frame 207 is installed on the outer side of the exhaust port 209, and a protective net 208 is installed on the inner side of the fixed frame 207.
[0036] It should be noted that the air inlet pipe 201 is externally connected to the exhaust pipe, and the air in the exhaust pipe enters the filter box 301. Through the coordination between the pre-filter layer 313, the activated carbon layer 315 and the high-efficiency filter layer 314, the particulate matter in the exhaust gas can be filtered and settled. The settled particulate matter passes through the screen 312 to separate the particulate matter in the exhaust gas on one side. The large molecular substances will be isolated on the screen 312 order, and the small molecular substances will fall into the dust box 304. By pulling the second handle 303, the dust box 304 is driven to move on the slide 309, which is convenient for cleaning the dust box 304. 3. The activated carbon layer 315 and the high-efficiency filter layer 314 can move in the sliding groove 310, and the distance between different filter plates can be adjusted. Starting the first fan 203 can suck the gas in the filter box 301 into the gas collecting box 204. Water vapor is installed in the gas collecting box 204. The water vapor can adsorb and perform secondary filtering on the gas in the gas collecting box 204, and can process particulate matter in the exhaust gas. Starting the second fan 205 can discharge the gas in the gas collecting box 204 through the outlet pipe 206 and the exhaust port 209. The protective net 208 can prevent the outlet pipe 206 from being damaged by falling objects from high altitude.
[0037] In summary, the automatic collection and treatment device for particulate matter in casting exhaust gas can collect and pre-treat particulate matter in exhaust gas through the coordination between the exhaust mechanism 2 and the filtering mechanism 3, and prevent air impurities from falling into the exhaust pipe 206 and causing blockage of the exhaust pipe 206 through the provided protective net 208. The device has a simple structure and is easy to disassemble, can improve the collection efficiency of particulate matter in exhaust gas, can filter exhaust gas, and reduce the impact on the health of people around.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims
1. A device for automatically collecting and treating particulate matter in casting tail gas, comprising a main body (1), characterized in that: A filter mechanism (3) is installed on one side of the top end of the main body mechanism (1), an exhaust mechanism (2) is installed on one side of the filter mechanism (3), and the exhaust mechanism (2) is located at the top end of the main body mechanism (1); The main body mechanism (1) is used to support the filtering mechanism (3) and the exhaust mechanism (2); the exhaust mechanism (2) is used to discharge the exhaust gas, and the filtering mechanism (3) is used to adsorb particulate matter in the exhaust gas; The filtering mechanism (3) comprises: A filter box (301) is installed on one side of the top of the main body (1), and notches (307) are provided at both ends of the filter box (301). A box bar frame (306) is installed at the top of the filter box (301), and a box door (305) is installed inside the box bar frame (306). A first handle (302) is installed at the top of the box door (305). A slide groove (309) is provided at the bottom of the inner side of the filter box (301), and a dust box (304) is installed inside the slide groove (309). A second handle (303) is installed at the top of the dust box (304), a sliding plate (308) is installed above the dust box (304), a screen (312) is installed inside the sliding plate (308), a sliding groove (310) is symmetrically installed at the top of the sliding plate (308), a pre-filter layer (313), an activated carbon layer (315) and a high-efficiency filter layer (314) are installed in sequence in the sliding groove (310), and the sliding groove (310) is symmetrically installed at the top of the inner side of the filter box (301).
2. The automatic collection and treatment device for particulate matter in casting tail gas according to claim 1 is characterized by: The main body (1) comprises: A bottom plate (102) is installed at the bottom end of the filter box (301), support columns (103) are installed around the bottom end of the bottom plate (102), and universal wheels (101) are installed at the bottom ends of the support columns (103).
3. The automatic collection and treatment device for particulate matter in casting tail gas according to claim 1 is characterized by: The exhaust mechanism (2) comprises: An air inlet pipe (201) is installed on one side of a filter box (301), a connecting pipe (202) is installed on the other side of the filter box (301), an air collecting box (204) is installed on the other end of the connecting pipe (202), a first fan (203) is installed on the bottom end of the inner side of the air collecting box (204), an air outlet pipe (206) is installed on the other end of the air collecting box (204), a second fan (205) is installed on the bottom end of the air outlet pipe (206), an exhaust port (209) is installed on the top end of the air outlet pipe (206), a fixing frame (207) is installed on the outside of the exhaust port (209), and a protective net (208) is installed on the inside of the fixing frame (207).
Citation Information
Patent Citations
Tail gas treatment device for chemical environmental protection
CN211913169U