Modified starch cross-linking reaction device
By designing a degenerative starch cross -linking reaction device that includes a barrel and a gravity self -flow pipeline, the problem of unstable and unstable product quality in the existing device is solved, and the efficient and accurate cross -linking response and accurate cross -linking reactions Improvement of product quality.
Patent Information
- Application Number
- CN202420356495.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The existing denatured starch crosslinking reaction devices have low reaction efficiency in products with high crosslinking degree, and the addition of crosslinking agent is unstable, resulting in unstable product quality and the problem of residual crosslinking agent in the pipeline.
A modified starch cross-linking reaction device is designed, including a controller, a raw material barrel, a distribution barrel, a first reaction barrel and a second reaction barrel. By setting the distribution barrel and placing it above the reaction barrel, a gravity-flow tube is used. The pipeline design accurately controls the amount of cross-linking agent to avoid pipeline residues.
The stability and accurate addition of the crosslieving agent have been achieved, the efficiency and product quality of the cross -linking response are improved, the pipeline residues are avoided, and the amount of chemical auxiliary is reduced.
Smart Images
Figure CN222384786U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of modified starch processing, and in particular to a modified starch cross-linking reaction device. Background Art
[0002] Modified starch is to improve the performance of starch and expand its application range. It uses physical, chemical or enzymatic treatment to introduce new functional groups on starch molecules or change the size of starch molecules and the properties of starch particles. For example, adding cross-linking agents such as phosphorus oxychloride or sodium trimetaphosphate to cross-link ordinary starch to change the natural properties of starch and make it more suitable for certain application requirements. This kind of starch that has undergone secondary processing and changed its properties is collectively called modified starch.
[0003] However, the current modified starch cross-linking reaction mechanism has low reaction efficiency for products with a high degree of cross-linking, and the cross-linking agent is directly added to the reaction tank, resulting in unstable flow and differences in the amount added, causing unstable product quality. There is also the problem of residual cross-linking agent in the pipeline.
[0004] In view of this, the present application aims to provide a modified starch cross-linking reaction device to better solve the above technical problems. Summary of the invention
[0005] The purpose of the embodiments of the present application is to provide a modified starch cross-linking reaction device, which can solve the technical problem of stability of cross-linking agent addition in the modified starch cross-linking process.
[0006] An embodiment of the present application provides a modified starch cross-linking reaction device, including a controller, a raw material barrel, a distribution barrel, a first reaction barrel and a second reaction barrel, the raw material barrel is connected to the distribution barrel through a first pipeline, a delivery pump and a first pneumatic control valve are provided on the first pipeline, the first reaction barrel and the second reaction barrel are both located below the distribution barrel, the first reaction barrel is connected to the distribution barrel through a second pipeline, the second reaction barrel is connected to the distribution barrel through a third pipeline, a second pneumatic control valve is provided on the second pipeline, a third pneumatic control valve is provided on the third pipeline, a weight sensing structure is provided in the distribution barrel, and the delivery pump, the first pneumatic control valve, the second pneumatic control valve, the third pneumatic control valve and the weight sensing structure are respectively connected to the controller.
[0007] Furthermore, the delivery pump is connected to a frequency converter.
[0008] Furthermore, the second pipeline is provided with a first manual control valve; the third pipeline is provided with a second manual control valve.
[0009] Further, the first manual control valve and the second manual control valve are respectively arranged close to the dispensing barrel.
[0010] Furthermore, the second pipeline and the third pipeline are respectively arranged at an inclined angle or a vertical angle.
[0011] Beneficial effects of the utility model:
[0012] The modified starch cross-linking reaction device provided by the utility model comprises a controller, a raw material barrel, a distribution barrel, a first reaction barrel and a second reaction barrel, wherein the raw material barrel is connected with the distribution barrel through a first pipeline, a delivery pump and a first pneumatic control valve are arranged on the first pipeline, the first reaction barrel and the second reaction barrel are both located below the distribution barrel, the first reaction barrel is connected with the distribution barrel through a second pipeline, the second reaction barrel is connected with the distribution barrel through a third pipeline, a second pneumatic control valve is arranged on the second pipeline, a third pneumatic control valve is arranged on the third pipeline, a weight sensing structure is arranged in the distribution barrel, the delivery pump, the first pneumatic control valve, the second pneumatic control valve, the third pneumatic control valve and the weight sensing structure are respectively connected with the controller, the utility model has a simple structure and a reasonable design, and by arranging the distribution barrel and arranging the distribution barrel above the reaction barrel, during the process of adding a cross-linking agent, the pipeline design process is extremely short, and gravity self-flow is relied on without pressure loss, so the addition amount can be accurately controlled, and pipeline residue can be avoided at the same time, the addition accuracy is improved, and the quality of the cross-linking reaction product is ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a connection diagram in an embodiment of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the first reaction barrel / the second reaction barrel in an embodiment of the present utility model.
[0016] The reference numerals are:
[0017] Raw material barrel 1, distribution barrel 2, weight sensing structure 21, first reaction barrel 3, second reaction barrel 4, first pipeline 5, delivery pump 51, first pneumatic control valve 52, second pipeline 6, second pneumatic control valve 61, first manual control valve 62, third pipeline 7, third pneumatic control valve 71, second manual control valve 72. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0020] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0021] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0022] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0023] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0024] See also Figure 1-Figure 2As shown, the modified starch cross-linking reaction device described in this embodiment includes a controller, a raw material barrel 1, a distribution barrel 2, a first reaction barrel 3 and a second reaction barrel 4. The raw material barrel 1 is connected to the distribution barrel 2 through a first pipeline 5, and the first pipeline 5 is provided with a delivery pump 51 and a first pneumatic control valve 52. The first reaction barrel 3 and the second reaction barrel 4 are both located below the distribution barrel 2. The first reaction barrel 3 is connected to the distribution barrel 2 through a second pipeline 6, and the second reaction barrel 4 is connected to the distribution barrel 2 through a third pipeline 7. A second pneumatic control valve 61 is provided on the second pipeline 6, and a third pneumatic control valve 71 is provided on the third pipeline 7. A weight sensing structure 21 is provided in the distribution barrel 2, and the delivery pump 51, the first pneumatic control valve 52, the second pneumatic control valve 61, the third pneumatic control valve 71 and the weight sensing structure 21 are respectively connected to the controller.
[0025] The present embodiment has a simple structure and a reasonable design. By providing a distribution barrel 2 and arranging the distribution barrel 2 above the reaction barrel, during the process of adding the cross-linking agent, the pipeline design process is extremely short and relies on gravity flow without pressure loss. Therefore, the amount of addition can be accurately controlled, and at the same time, pipeline residues can be avoided, thereby improving the accuracy of addition and ensuring the quality of the cross-linking reaction product.
[0026] Specifically, by setting up two reaction barrels in this embodiment, the problem of insufficient reaction capacity, resulting in reaction interruption and reduced reaction efficiency can be avoided, and the addition can be distributed at one time to improve the reaction efficiency; at the same time, compared with the direct addition method in the prior art, a distribution tank is provided in this embodiment. It can avoid the unstable addition flow caused by pipeline and pressure loss, resulting in differences in addition amount, and causing unstable product quality, thereby ensuring the quality of the cross-linking reaction product and reducing the consumption of the cross-linking agent.
[0027] In some embodiments, the delivery pump 51 is connected to a frequency converter.
[0028] In this embodiment, by setting a frequency converter, it is convenient to adjust to a corresponding frequency based on transportation needs, and its structure is simple and practical.
[0029] In some embodiments, the second pipeline 6 is further provided with a first manual control valve 62 ; the third pipeline 7 is further provided with a second manual control valve 72 .
[0030] Specifically, the first manual control valve 62 and the second manual control valve 72 are respectively disposed close to the dispensing barrel 2 .
[0031] More specifically, the second pipeline 6 and the third pipeline 7 are respectively arranged at an inclined angle or a vertical angle.
[0032] Such a setting in the present embodiment can effectively eliminate the residues in the process of adding the cross-linking agent, solve the problems of pipeline residues and distortion of the added amount, thereby achieving the purpose of improving the reaction efficiency of the cross-linking reaction of modified starch, stabilizing the quality of the cross-linked starch, and reducing the consumption of chemical additives.
[0033] In the above embodiment, the controller can specifically be an automatic feeding controller. Since the two reaction barrels are equipped with independent manual pneumatic valves and weight distribution automatic control programs, they do not interfere with each other, and the added amount can be accurately controlled. When adding the reaction barrel from the distribution barrel 2, the required addition amount is set according to the product formula, and the automatic control program is started. The existing displayed amount is first detected and recorded. After confirmation, the pneumatic valve is opened. The system will automatically calculate and display the addition amount according to the weight sensor display data. When it is close to the set value, the valve is adjusted down until all valves are closed.
[0034] Specifically, the reaction barrel in the above embodiment adopts a stirring barrel equipped with a stirring structure in the prior art to achieve stirring during the cross-linking reaction, improve the reaction uniformity, and ensure the quality of the cross-linking reaction product.
[0035] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A modified starch cross-linking reaction device, characterized in that: It includes a controller, a raw material barrel, a distribution barrel, a first reaction barrel and a second reaction barrel, the raw material barrel is connected to the distribution barrel through a first pipeline, the first pipeline is provided with a delivery pump and a first pneumatic control valve, the first reaction barrel and the second reaction barrel are both located below the distribution barrel, the first reaction barrel is connected to the distribution barrel through a second pipeline, the second reaction barrel is connected to the distribution barrel through a third pipeline, the second pipeline is provided with a second pneumatic control valve, the third pipeline is provided with a third pneumatic control valve, a weight sensing structure is provided in the distribution barrel, and the delivery pump, the first pneumatic control valve, the second pneumatic control valve, the third pneumatic control valve and the weight sensing structure are respectively connected to the controller.
2. The modified starch cross-linking reaction device according to claim 1, characterized in that: The delivery pump is connected with a frequency converter.
3. The modified starch cross-linking reaction device according to claim 1, characterized in that: The second pipeline is also provided with a first manual control valve; the third pipeline is also provided with a second manual control valve.
4. The modified starch cross-linking reaction device according to claim 3, characterized in that: The first manual control valve and the second manual control valve are respectively disposed close to the dispensing barrel.
5. The modified starch cross-linking reaction device according to claim 1, characterized in that: The second pipeline and the third pipeline are respectively arranged at a vertical angle.