Wire surface treatment equipment
By designing a wire surface treatment equipment with a motor, a rotating shaft, a gear and a nozzle, it solves the problem that traditional methods are difficult to comprehensively remove iron oxide scale on the wire surface, achieves efficient water phosphorus removal operations, and improves the quality of wire processing and rolls. service life.
Patent Information
- Application Number
- CN202420509104.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-03-15
AI Technical Summary
During the online material processing, traditional high-pressure flushing method is difficult to achieve comprehensive removal of iron oxide on the surface of the wire material, resulting in incomplete processing and accelerated roll wear.
A wire surface treatment equipment is designed, including a motor, a rotating shaft, a gear, a movable shell and a nozzle. The motor drives the gear and the movable shell to rotate, and the nozzle performs high-pressure water dephosphorization on the wire surface to achieve comprehensive treatment.
This device can effectively remove iron oxide skin on the surface of the wire, improve the quality of processing, extend the service life of rolls, and ensure the surface quality of the wire.
Smart Images
Figure CN222385426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire material processing, in particular to wire material surface treatment equipment. Background Art
[0002] During the processing of wire rods, the raw materials need to be heated and oxidized at high temperatures, forming a dense layer of iron oxide on the surface. If this layer of iron oxide cannot be removed before rolling, it will be pressed into the surface of the strip by the rollers during the rolling process, affecting its surface quality. The residual iron oxide will also accelerate the wear of the rollers and reduce the service life of the rollers.
[0003] Traditionally, high-pressure water flushing is used to treat the surface of wire materials in order to remove the iron oxide on the surface of the wire. However, in actual use, because the nozzle is installed in a fixed position, it is easy to cause incomplete treatment during the wire surface treatment process, which is not conducive to the processing of the wire. For this reason, the utility model proposes a wire surface treatment device. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a wire surface treatment device, which solves the shortcomings of incomplete wire surface treatment proposed in the above background technology.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: wire surface treatment equipment, including a circular shell, the right side wall of the circular shell is not closed, the inner cavity of the circular shell is movably connected with a movable shell, the movable shell is connected with the inner cavity of the circular shell, the right side of the movable shell extends out of the circular shell and is fixedly connected with a first gear, a motor is fixedly connected to the top surface of the circular shell, a rotating shaft is fixedly connected to the output shaft of the motor, a second gear is fixedly connected to the end of the rotating shaft away from the motor, the second gear is meshed with the first gear, a plurality of nozzles are evenly distributed and fixedly connected to the inner cavity of the movable shell, two fixed tubes are symmetrically fixedly connected to the side wall of the circular shell, the fixed tube is connected with the inner cavity of the circular shell, a movable tube is movably connected to the outer wall of the circular shell, the movable tube is fixedly connected with a flange plate at one end away from the circular shell, and a water inlet pipe is fixedly connected to the side wall of the movable tube close to the flange plate.
[0006] Further preferably, the nozzle is arranged at an angle, and the nozzle is arranged toward the right side close to the center of the inner cavity of the movable shell.
[0007] Further preferably, an annular groove is provided on the side wall of the inner cavity of the circular shell, an annular plate is fixedly connected to the side wall of the movable shell located on one side of the inner cavity of the circular shell, and the annular plate is movably connected to the annular groove.
[0008] Further preferably, threads are provided on the outer wall of the fixed tube and the inner wall of the movable tube, and the movable tube is threadedly connected to the fixed tube.
[0009] Further preferably, a clamping bolt is threadedly connected on the outer wall of the movable tube close to one end of the circular shell, and the clamping bolt passes through the movable tube.
[0010] Further preferably, a connecting block is fixedly connected to the outer side wall of the motor, and the connecting block is fixedly connected to the outer side wall of the circular shell.
[0011] Further preferably, the nozzles are located on the side wall of the inner cavity of the movable shell and are distributed in a ring array, and five nozzles are provided.
[0012] The utility model provides a wire surface treatment device, which has the following beneficial effects:
[0013] In the utility model, a motor, a rotating shaft, a first gear, a second gear, a movable shell and a nozzle are provided. When in use, the motor drives the rotating shaft to rotate, the rotating shaft drives the second gear to mesh with the first gear to rotate, and the first gear drives the movable shell to rotate. The rotation of the movable shell can realize the nozzle to perform a comprehensive high-pressure water dephosphorization operation on the surface of the wire, so that the wire processing effect is good; the utility model is provided with a fixed tube, a movable tube and a flange plate. When in use, the movable tube can be rotated according to the needs of the actual installation position, and the positions of the flange plates on both sides can be changed, thereby facilitating the installation operation of the device through the flange plate and facilitating the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the structural wire surface treatment equipment of the utility model;
[0015] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the structural wire surface treatment equipment of the utility model;
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the movable shell of the structural wire surface treatment device of the utility model;
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the round shell of the structural wire surface treatment equipment of the utility model;
[0018] Figure 5 It is a schematic diagram of the cross-sectional structure of the circular shell of the structural wire surface treatment equipment of the utility model.
[0019] In the figure: 1, round shell; 2, movable shell; 3, first gear; 4, motor; 5, rotating shaft; 6, second gear; 7, nozzle; 8, fixed pipe; 9, movable pipe; 10, flange plate; 11, water inlet pipe; 12, annular groove; 13, annular plate; 14, clamping bolt; 15, connecting block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 5 The utility model provides a technical solution: a wire surface treatment device, comprising a round shell 1, the right side wall of the round shell 1 is not closed, the inner cavity of the round shell 1 is movably connected with a movable shell 2, the movable shell 2 is connected with the inner cavity of the round shell 1, the right side of the movable shell 2 extends out of the round shell 1 and is fixedly connected with a first gear 3, a motor 4 is fixedly connected to the top surface of the round shell 1, a rotating shaft 5 is fixedly connected to the output shaft of the motor 4, a second gear 6 is fixedly connected to the end of the rotating shaft 5 away from the motor 4, the second gear 6 is meshed with the first gear 3, a plurality of nozzles 7 are evenly distributed and fixedly connected to the inner cavity of the movable shell 2, and the nozzle 7 can be rotated, so that the high-pressure water dephosphorization effect on the surface of the wire is good;
[0022] Two fixed pipes 8 are symmetrically fixedly connected to the side wall of the round shell 1, and the fixed pipes 8 are connected to the inner cavity of the round shell 1. A movable pipe 9 is movably connected to the outer wall of the round shell 1. The end of the movable pipe 9 away from the round shell 1 is fixedly connected to a flange plate 10, and the side wall of the movable pipe 9 close to the flange plate 10 is fixedly connected to a water inlet pipe 11, so that the device can be easily installed.
[0023] In this embodiment, the nozzle 7 is arranged at an angle, and the nozzle 7 is arranged toward the right side close to the center of the inner cavity of the movable shell 2. The nozzle 7 is arranged on the side wall of the inner cavity of the movable shell 2 in a ring array. Five nozzles 7 are arranged to facilitate the processing operation on the surface of the wire.
[0024] In this embodiment, an annular groove 12 is provided on the inner side wall of the circular shell 1, and an annular plate 13 is fixedly connected to the side wall of the movable shell 2 located on one side of the inner side of the circular shell 1. The annular plate 13 is movably connected to the annular groove 12, so that the movable shell 2 can rotate stably.
[0025] In this embodiment, threads are provided on the outer wall of the fixed tube 8 and the inner wall of the movable tube 9, and the movable tube 9 is threadedly connected to the fixed tube 8, so as to facilitate the adjustment of the relative position between the fixed tube 8 and the movable tube 9;
[0026] In this embodiment, a clamping bolt 14 is threadedly connected to the outer wall of the movable tube 9 near one end of the round shell 1. The clamping bolt 14 is arranged to penetrate the movable tube 9 to lock the relative position between the fixed tube 8 and the movable tube 9, so as to facilitate the stable use of the device.
[0027] In this embodiment, a connection block 15 is fixedly connected to the outer wall of the motor 4 , and the connection block 15 is fixedly connected to the outer wall of the round shell 1 , so as to achieve fixed installation of the motor 4 .
[0028] The use method and advantages of the utility model are as follows: when in use, the movable tube 9 is first rotated according to the needs of the installation position on the wire processing production line, so that the movable tube 9 moves to a suitable position on the fixed tube 8. At this time, the flange plate 10 can be fixedly installed at a suitable position on the wire production line, and then the clamping bolt 14 is rotated to achieve relative positioning between the movable tube 9 and the fixed tube 8, which is convenient for the installation operation of the device, and then the water inlet pipe 11 is connected to the external water supply equipment, and the water source enters the inner cavity of the round shell 1 and the movable shell 2. The water source in the inner cavity of the movable shell 2 is sprayed out through the nozzle 7. When the wire is produced, the motor 4 is started by an external power supply, and the motor 4 drives the second gear 6 on the rotating shaft 5 to rotate, and the second gear 6 engages the first gear 3 to rotate, and the first gear 3 drives the movable shell 2 and the nozzle 7 thereon to rotate together, and the wire is transported through the production line, so that the wire heated at high temperature adopts the water source that penetrates the movable shell 2 and the round shell 1, and the nozzle 7 sprays to realize the rotation high-pressure water dephosphorization operation of the wire material, so that the treatment effect on the surface of the wire is good.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A wire surface treatment device, comprising a round shell (1), characterized in that: The right side wall of the circular shell (1) is not closed, the inner cavity of the circular shell (1) is movably connected to a movable shell (2), the movable shell (2) and the inner cavity of the circular shell (1) are connected, the right side of the movable shell (2) extends out of the circular shell (1) and is fixedly connected to a first gear (3), the top surface of the circular shell (1) is fixedly connected to a motor (4), the output shaft of the motor (4) is fixedly connected to a rotating shaft (5), the end of the rotating shaft (5) away from the motor (4) is fixedly connected to a second gear (6), the second gear (6) is connected to the first gear (3), and the second gear (6) is connected to the first gear (3). The gears (3) are meshed and arranged, a plurality of nozzles (7) are evenly distributed and fixedly connected to the inner cavity of the movable shell (2), two fixed pipes (8) are symmetrically fixedly connected to the side wall of the circular shell (1) in a front-to-back manner, the fixed pipes (8) are connected to the inner cavity of the circular shell (1), a movable pipe (9) is movably connected to the outer wall of the circular shell (1), a flange plate (10) is fixedly connected to the end of the movable pipe (9) away from the circular shell (1), and a water inlet pipe (11) is fixedly connected to the side wall of the movable pipe (9) close to the flange plate (10).
2. The wire surface treatment equipment according to claim 1, characterized in that: The nozzle (7) is arranged at an angle, and the nozzle (7) is arranged close to the center of the inner cavity of the movable shell (2) and faces the right side.
3. The wire surface treatment equipment according to claim 1, characterized in that: An annular groove (12) is provided on the inner cavity side wall of the circular shell (1), and an annular plate (13) is fixedly connected to the side wall of the movable shell (2) located on one side of the inner cavity of the circular shell (1), and the annular plate (13) is movably connected to the annular groove (12).
4. The wire surface treatment equipment according to claim 1, characterized in that: The outer wall of the fixed tube (8) and the inner wall of the movable tube (9) are both provided with threads, and the movable tube (9) and the fixed tube (8) are connected by threads.
5. The wire surface treatment equipment according to claim 1, characterized in that: A clamping bolt (14) is threadedly connected to the outer wall of the movable tube (9) at one end close to the round shell (1), and the clamping bolt (14) is arranged to penetrate the movable tube (9).
6. The wire surface treatment equipment according to claim 1, characterized in that: A connecting block (15) is fixedly connected to the outer wall of the motor (4), and the connecting block (15) is fixedly connected to the outer wall of the circular shell (1).
7. The wire surface treatment equipment according to claim 1, characterized in that: The nozzles (7) are located on the side wall of the inner cavity of the movable shell (2) and are distributed in a ring-shaped array. Five nozzles (7) are provided.