Novel traveling type soaking pool for screen plate type appliances
By designing a new mesh -type appliance driving soaking pool, it is used to achieve fully automated soaking with robotic and chain -line feeding components, solving the problems of complex operation and safety hazards in existing technologies, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202421141033.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In the prior art, the water-adding and soaking process of mesh plate-type instruments relies on a large number of manual operations, which are labor-intensive and complex, and are difficult to guarantee personnel safety and are easily damaged by potions.
A new type of mesh -type appliance driving soaking pool is designed, and the feed component of the robotic and chain line is used to realize the fully automated soaking process. By improving the combination of components and car components, it is automatically clamped, transported, and soaked.
The fully automated soaking process is achieved, the labor intensity and operational complexity are reduced, the production efficiency is improved, the safety of personnel is guaranteed, and the safety hazards brought by manual operation have been reduced.
Smart Images

Figure CN222385459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screen brushes, in particular to a novel traveling soaking pool for screen-type appliances. Background Art
[0002] A mesh brush is a tool used to clean and maintain the surface of grid-shaped or mesh-shaped objects. It is commonly used in industrial cleaning and household cleaning. During the production and processing of mesh brushes, they need to be soaked in a soaking pool with medicine to soften and clean the mesh brushes.
[0003] At present, the process of soaking screen carriers in water in the existing technology generally requires a large amount of manual operation, with high labor intensity, complicated operation, too many people, and the safety of personnel is not guaranteed. They are easily harmed by the medicine. Therefore, a new type of driving immersion pool for screen equipment is proposed, which completely replaces manual labor, saves time, and reduces costs. The screen equipment is placed in a designated medicine pool by mechanical operation to realize fully automatic immersion operation, thereby realizing high-efficiency unmanned production and ensuring personal safety. Utility Model Content
[0004] In response to the problems in the prior art, the utility model provides a new type of crane-type immersion pool for mesh plate-type devices, which completely replaces manual labor, saves time, and reduces costs. The devices are placed into a designated medicine pool by mechanical operation to achieve fully automated immersion operation, thereby realizing high-efficiency unmanned production and ensuring personal safety.
[0005] The technical solution adopted by the utility model to solve the technical problem is a novel mesh plate equipment driving type soaking pool, including a frame assembly, a PP tank assembly, a manipulator, a chain line feeding assembly and a chain line discharging assembly, the frame assembly includes a gantry frame, the gantry frame has gantry tracks fixed to the two sides by bolts, the gantry frame is welded with a drag chain groove at the bottom of the gantry track, one side of the gantry frame is equidistantly installed with a positioning sensor through a mounting frame, the PP tank assembly includes a PP tank group weld arranged inside the outer frame of the soaking pool, and the inner side of the PP tank group weld is equidistantly fixed with nylon brushes by bolts;
[0006] A manipulator is arranged on the top of the gantry frame, and the manipulator includes a lifting assembly and a trolley assembly. The lifting assembly includes a lifting frame located on the top of the gantry frame, an anti-fog sealing plate is sleeved on the outer side of the lifting frame, a lifting mechanism rack is arranged on the top of the lifting frame, clamping mechanism guide rods are fixed by bolts on both sides of the lifting mechanism rack, a clamping transmission mechanism is fixed by bolts between the clamping mechanism guide rods located inside the lifting mechanism rack, the trolley assembly includes a trolley frame arranged on both sides of the lifting frame, a traveling drive motor is installed on one end of the bottom of the trolley frame through a mounting frame, a traveling drive motor output shaft is fixed with a traveling guide wheel through a flat key, a lifting drive motor is installed on the top of the trolley frame through a mounting frame, and a lifting drive sprocket is fixed to the output shaft of the lifting drive motor through a flat key.
[0007] By adopting the above technical solution, the crane drive motor drives the crane guide wheel to rotate, so that the trolley frame can move on the gantry frame, and the lifting drive motor drives the lifting frame fixed on the sealing plate to move up and down through the lifting drive sprocket, and the clamping transmission mechanism in the lifting mechanism frame is used to clamp the screen brush.
[0008] Specifically, a chain line feeding assembly is arranged inside the gantry frame at one end of the PP slot welding, and the chain line feeding assembly includes a first frame fixed to the inside of the gantry frame by bolts; a chain line discharging assembly is arranged at one end of the top of the gantry frame, and the chain line discharging assembly includes a second frame fixed to the top of the gantry frame by bolts.
[0009] Specifically, a first intermediate sheet metal is fixed inside the first frame by bolts, a fixed baffle is fixed to one end of the first intermediate sheet metal located inside the first frame by bolts, stainless steel chains are arranged on both sides of the first frame through sprockets, a first wire pull rod is arranged at one end inside the first frame, a first tensioner is arranged at one end of the first frame, and a first transmission group is arranged at the outer end.
[0010] Specifically, the second frame is fixed to the top of the gantry frame through a frame connecting bracket, a second transmission group is arranged at one end of the outer side of the second frame, a second intermediate sheet metal is fixed to the top of the second frame by bolts, a second tensioner is arranged at one end of the second intermediate sheet metal, a second wire pull rod is arranged at one end inside the second frame, and a water receiving tray is arranged at the bottom of the second frame.
[0011] Specifically, non-powered wheels are equidistantly arranged on both sides of the lifting mechanism frame, sealing plates are arranged on both sides of the trolley frame, and the lifting frame is fixed to the sealing plates by bolts.
[0012] Specifically, one end of the trolley frame located outside the traveling drive motor is fixed with a motor protection cover by bolts, and one end of the lifting drive sprocket located on the top of the motor protection cover is installed with a solenoid valve through a mounting frame.
[0013] Beneficial effects of the utility model:
[0014] (1) The utility model discloses a novel type of traveling immersion pool for mesh plate equipment, which is transported and fed by a chain line feeding assembly, and is moved to the chain line feeding assembly by a robot driven by a trolley assembly, and the mesh plate brush is clamped and lifted up by a lifting assembly, and then is moved to the PP tank assembly by a robot driven by the trolley assembly, and the clamped mesh plate brush is immersed in the liquid medicine in the PP tank assembly. After soaking, the mesh plate brush is lifted by the lifting assembly and moved to the chain line discharging assembly for discharging.
[0015] (2) The utility model describes a novel type of mesh plate equipment crane-type immersion pool, a manipulator composed of a lifting assembly and a trolley assembly, which is used to clamp and transport the mesh plate brush. The trolley assembly enables the manipulator to move on the frame assembly. The lifting assembly is used to clamp and lift the mesh plate brush. The crane drive motor drives the crane guide wheel to rotate so that the trolley frame can move on the gantry frame. The lifting drive motor drives the lifting frame fixed on the sealing plate to move up and down through the lifting drive sprocket. The clamping transmission mechanism in the lifting mechanism frame is used to clamp the mesh plate brush. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the frame assembly of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the PP tank assembly of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the manipulator of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the lifting assembly of the utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the trolley assembly of the utility model;
[0023] Figure 7 This is a schematic diagram of the chain line feeding assembly structure of the utility model;
[0024] Figure 8This is a schematic diagram of the chain line discharging assembly structure of the utility model;
[0025] In the figure: 1. Frame assembly; 101. Gantry frame; 102. Positioning sensor; 103. Immersion tank outer frame; 104. Gantry track; 105. Drag chain slot; 2. PP slot assembly; 201. PP slot assembly welding; 202. Nylon brush; 3. Manipulator; 4. Chain line feeding assembly; 401. First frame; 402. First transmission group; 403. First tensioner; 404. First line body pull rod; 405. First middle sheet metal; 406. Fixed baffle; 407. Stainless steel chain; 5. Chain line discharging assembly; 501. Second frame; 502. Second transmission group; 5 03. Second tensioner; 504. Second wire pull rod; 505. Second middle sheet metal; 506. Water tray; 507. Frame connecting bracket; 6. Lifting assembly; 601. Unpowered wheel; 602. Lifting mechanism rack; 603. Lifting frame; 604. Clamping mechanism guide rod; 605. Anti-fog sealing plate; 606. Clamping transmission mechanism; 7. Trolley assembly; 701. Traveling drive motor; 702. Lifting drive motor; 703. Lifting drive sprocket; 704. Traveling guide wheel; 705. Solenoid valve; 706. Trolley frame; 707. Sealing plate; 708. Motor protection cover. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] Completely replace manual labor, save time, reduce costs, put the medicine into the designated medicine pool by mechanical operation, realize fully automatic immersion operation, thus achieving high-efficiency unmanned production and ensuring personal safety. Figure 1-8 As shown, a novel mesh plate equipment driving soaking pool described in the utility model comprises a frame assembly 1, a PP tank assembly 2, a manipulator 3, a chain line feeding assembly 4 and a chain line discharging assembly 5, wherein the frame assembly 1 comprises a gantry frame 101, gantry rails 104 are fixed to the two sides of the gantry frame 101 by bolts, a drag chain groove 105 is welded to the inside of the gantry frame 101 at the bottom of the gantry rail 104, a positioning sensor 102 is equidistantly installed on one side of the gantry frame 101 through a mounting frame, and the PP tank assembly 2 comprises a PP tank group weld 201 arranged inside the outer frame 103 of the soaking pool, and nylon brushes 202 are equidistantly fixed to the inside of the PP tank group weld 201 by bolts;
[0028] A manipulator 3 is arranged on the top of the gantry frame 101, and the manipulator 3 includes a lifting assembly 6 and a trolley assembly 7. The lifting assembly 6 includes a lifting frame 603 located on the top of the gantry frame 101, and an anti-fog sealing plate 605 is sleeved on the outer side of the lifting frame 603. A lifting mechanism rack 602 is arranged on the top of the lifting frame 603, and clamping mechanism guide rods 604 are fixed to the inside of the lifting mechanism rack 602 by bolts on both sides thereof. The clamping mechanism guide rods 604 are located inside the lifting mechanism rack 602. A clamping transmission mechanism 606 is fixed by bolts between them, the trolley assembly 7 includes a trolley frame 706 arranged on both sides of the lifting frame 603, a traveling drive motor 701 is installed on one end of the bottom of the trolley frame 706 through a mounting frame, the output shaft of the traveling drive motor 701 is fixed with a traveling guide wheel 704 through a flat key, and a lifting drive motor 702 is installed on the top of the trolley frame 706 through a mounting frame, and the output shaft of the lifting drive motor 702 is fixed with a lifting drive sprocket 703 through a flat key.
[0029] When in use, the travel drive motor 701 drives the travel guide wheel 704 to rotate, so that the trolley frame 706 can move on the gantry frame 101, and the lifting drive motor 702 drives the lifting frame 603 fixed on the sealing plate 707 to move up and down through the lifting drive sprocket 703, and the clamping transmission mechanism 606 in the lifting mechanism frame 602 is used to clamp the screen brush.
[0030] For example, Figure 7 , Figure 8 As shown, the utility model also includes that a chain line feeding assembly 4 is arranged inside the gantry frame 101 at one end of the PP slot welding 201, and the chain line feeding assembly 4 includes a first frame 401 fixed to the inside of the gantry frame 101 by bolts, and a chain line discharging assembly 5 is arranged at one end of the top of the gantry frame 101, and the chain line discharging assembly 5 includes a second frame 501 fixed to the top of the gantry frame 101 by bolts.
[0031] When in use, the chain line feeding assembly 4 is used for feeding, and the chain line discharging assembly 5 is used for discharging.
[0032] For example, Figure 7 As shown, the utility model also includes: a first intermediate sheet metal 405 is fixed by bolts inside the first frame 401; a fixed baffle 406 is fixed by bolts at one end of the first intermediate sheet metal 405 located inside the first frame 401; stainless steel chains 407 are arranged on both sides of the first frame 401 through sprockets; a first wire pull rod 404 is arranged at one end inside the first frame 401; a first tensioner 403 is arranged at one end of the first frame 401; and a first transmission group 402 is arranged at the outer end.
[0033] When in use, the first transmission group 402 drives the stainless steel chain 407 to rotate, pushing the mesh brush to move, and the fixed baffle 406 blocks the mesh brush to prevent it from falling off. The first tensioner 403 is used to adjust the tension of the stainless steel chain 407.
[0034] For example, Figure 8 As shown, the utility model also includes that the second frame 501 is fixed to the top of the gantry frame 101 through a frame connecting bracket 507, a second transmission group 502 is arranged at one end of the outer side of the second frame 501, a second intermediate sheet metal 505 is fixed to the top of the second frame 501 by bolts, a second tensioner 503 is arranged at one end of the second intermediate sheet metal 505, a second wire pull rod 504 is arranged at one end inside the second frame 501, and a water receiving tray 506 is arranged at the bottom of the second frame 501.
[0035] When in use, the second transmission group 502 drives the mesh brush on the second frame 501 to move, and the water receiving tray 506 is used to receive water stains dripping from the mesh brush.
[0036] For example, Figure 3 , Figure 6 As shown, the utility model also includes that non-powered wheels 601 are equidistantly arranged on both sides of the lifting mechanism frame 602, sealing plates 707 are arranged on both sides of the trolley frame 706, and the lifting frame 603 is fixed to the sealing plates 707 by bolts.
[0037] When in use, the lifting drive motor 702 is used to drive the lifting frame 603 fixed on the sealing plate 707 to move up and down.
[0038] For example, Figure 6 As shown, the utility model also includes that one end of the trolley frame 706 located outside the traveling drive motor 701 is fixed with a motor protection cover 708 by bolts, and one end of the lifting drive sprocket 703 located on the top of the motor protection cover 708 is installed with a solenoid valve 705 through a mounting frame.
[0039] When in use, the motor protection cover 708 is used to protect the vehicle driving motor 701 .
[0040] When the utility model is used, the personnel use the power cord to connect the device to an external power source and to an external intelligent control device, and pour the medicine into the PP tank for group welding 201;
[0041] The manipulator 3 composed of the lifting component 6 and the trolley component 7 is used to clamp and transport the screen brush. The trolley component 7 allows the manipulator 3 to move on the frame component 1. The lifting component 6 is used to clamp and lift the screen brush. The travel drive motor 701 drives the travel guide wheel 704 to rotate, so that the trolley frame 706 can move on the gantry frame 101. The lifting drive motor 702 drives the lifting frame 603 fixed on the sealing plate 707 to move up and down through the lifting drive sprocket 703. The clamping transmission mechanism 606 in the lifting mechanism frame 602 is used to clamp the screen brush;
[0042] The first transmission group 402 drives the stainless steel chain 407 to rotate, which is used to drive the mesh brush placed on the top of the first frame 401 to move, so as to achieve feeding. The fixed baffle 406 can block the mesh brush. The second transmission group 502 drives the soaked mesh brush placed on the second frame 501 to move, so as to achieve discharging. The water receiving tray 506 is used to receive the water stains dripping from the mesh brush after soaking.
[0043] The material is conveyed and fed through the chain line feeding component 4, and the robot 3 is driven by the trolley component 7 to move to the chain line feeding component 4. The mesh brush is clamped and lifted up by the lifting component 6, and then the robot 3 is driven by the trolley component 7 to move to the PP tank body component 2, and the clamped mesh brush is immersed in the liquid medicine in the PP tank body component 2. After soaking, the mesh brush is lifted by the lifting component 6 and moved to the chain line discharging component 5 for discharging.
[0044] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A novel mesh plate type equipment driving type soaking pool, characterized in that: The invention comprises a frame assembly (1), a PP tank assembly (2), a manipulator (3), a chain line feeding assembly (4) and a chain line discharging assembly (5), wherein the frame assembly (1) comprises a gantry frame (101), gantry rails (104) are fixed to the two sides of the gantry frame (101) by bolts, a drag chain groove (105) is welded to the bottom of the gantry rail (104) of the gantry frame (101), a positioning sensor (102) is equidistantly installed on one side of the gantry frame (101) by a mounting frame, and the PP tank assembly (2) comprises a PP tank assembly weld (201) arranged inside an outer frame (103) of a soaking tank, and nylon brushes (202) are equidistantly fixed to the inside of the PP tank assembly weld (201) by bolts; A manipulator (3) is arranged on the top of the gantry frame (101), and the manipulator (3) includes a lifting assembly (6) and a trolley assembly (7). The lifting assembly (6) includes a lifting frame (603) located on the top of the gantry frame (101), and an anti-fog sealing plate (605) is sleeved on the outer side of the lifting frame (603). A lifting mechanism frame (602) is arranged on the top of the lifting frame (603), and clamping mechanism guide rods (604) are fixed on both sides of the lifting mechanism frame (602) by bolts. The clamping mechanism guide rods (604) are located on the lifting mechanism frame (602). 2) A clamping transmission mechanism (606) is fixed inside by bolts, the trolley assembly (7) includes a trolley frame (706) arranged on both sides of the lifting frame (603), a trolley drive motor (701) is installed at one end of the bottom of the trolley frame (706) through a mounting frame, the output shaft of the trolley drive motor (701) is fixed to a trolley guide wheel (704) through a flat key, and a lifting drive motor (702) is installed on the top of the trolley frame (706) through a mounting frame, and the output shaft of the lifting drive motor (702) is fixed to a lifting drive sprocket (703) through a flat key.
2. A novel mesh plate equipment driving type soaking pool according to claim 1, characterized in that: A chain line feeding assembly (4) is arranged inside the gantry frame (101) at one end of the PP slot assembly weld (201), and the chain line feeding assembly (4) comprises a first frame (401) fixed to the inside of the gantry frame (101) by bolts; a chain line discharging assembly (5) is arranged at one end of the top of the gantry frame (101), and the chain line discharging assembly (5) comprises a second frame (501) fixed to the top of the gantry frame (101) by bolts.
3. A novel mesh plate equipment driving type soaking pool according to claim 2, characterized in that: A first intermediate sheet metal (405) is fixed inside the first frame (401) by bolts, and a fixed baffle (406) is fixed to one end of the first intermediate sheet metal (405) located inside the first frame (401) by bolts, stainless steel chains (407) are arranged on both sides inside the first frame (401) through sprockets, a first wire pull rod (404) is arranged at one end inside the first frame (401), a first tensioner (403) is arranged at one end of the first frame (401), and a first transmission group (402) is arranged at the outer end.
4. A novel mesh plate equipment driving type soaking pool according to claim 2, characterized in that: The second frame (501) is fixed to the top of the gantry frame (101) via a frame connecting bracket (507); a second transmission group (502) is arranged at one end of the outer side of the second frame (501); a second intermediate sheet metal (505) is fixed to the top of the second frame (501) via bolts; a second tensioner (503) is arranged at one end of the second intermediate sheet metal (505); a second wire pull rod (504) is arranged at one end inside the second frame (501); and a water receiving tray (506) is arranged at the bottom of the second frame (501).
5. The novel mesh plate equipment driving type soaking pool according to claim 1 is characterized in that: Non-powered wheels (601) are equidistantly arranged on both sides of the lifting mechanism frame (602), sealing plates (707) are arranged on both sides of the trolley frame (706), and the lifting frame (603) is fixed to the sealing plates (707) by bolts.
6. The novel mesh plate equipment driving type soaking pool according to claim 1 is characterized in that: The end of the trolley frame (706) located outside the driving motor (701) is fixed with a motor protection cover (708) by bolts, and the end of the lifting driving sprocket (703) located on the top of the motor protection cover (708) is installed with a solenoid valve (705) through a mounting frame.