Full-automatic ultrasonic cleaning machine
By designing a cleaning basket that automatically moves up and down in the ultrasonic cleaning machine, the problem of inconvenient removal of products from the cleaning tank and the impact on efficiency after removal after drainage is solved, achieving more efficient material retrieval and water collection capabilities.
Patent Information
- Application Number
- CN202421012240.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-11
AI Technical Summary
When using an ultrasonic cleaning machine, it is inconvenient to remove the product directly in the cleaning tank, and taking out the product after completely draining can easily affect the working efficiency.
A fully automatic ultrasonic cleaning machine is designed, including a base plate, a mounting frame, a cleaning tank and a cleaning basket. Through the cooperation of the limit plate, telescopic rod and horizontal plate, the cleaning basket can automatically move up and down to complete automatic cleaning and draining of products. operate.
Improving the ability to pick up the feed and water collection, simplify the process of cleaning and extraction of the product, and improve work efficiency.
Smart Images

Figure CN222385481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic cleaning machines, in particular to a full-automatic ultrasonic cleaning machine. Background Art
[0002] Ultrasonic cleaning machine is a cleaning machine. The high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and propagated into the medium. Then, the ultrasonic wave is radiated to the cleaning liquid in the tank through the cleaning tank wall. These ultrasonic waves generate tiny cavitation bubbles in the liquid. These bubbles vibrate under the action of sound waves. When the sound pressure or sound intensity reaches a certain level, the bubbles will expand rapidly and suddenly close, generating shock waves, thereby destroying insoluble dirt and dispersing them in the cleaning liquid, thereby achieving the purpose of ultrasonic cleaning.
[0003] Due to the good effect of ultrasonic cleaning and simple operation, ultrasonic cleaning machines are widely used. For example, ultrasonic cleaning machines are used in surface spraying treatment, mechanical industry, electronic industry, etc. When cleaning the product, the product needs to be placed in the cleaning tank. It is inconvenient to take out the product directly. If the product is taken out after complete drainage, it will easily affect work efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a fully automatic ultrasonic cleaning machine to solve the problem in the background art that when cleaning a product, the product needs to be placed in a cleaning tank, and it is inconvenient to directly take out the product. If the product is taken out after complete drainage, it is easy to affect the work efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic ultrasonic cleaning machine, comprising a base plate, a mounting frame, and a cleaning tank, wherein the bottom end of the cleaning tank is connected to an ultrasonic generator, and limit plates are fixed at positions near the top on both sides of the inner wall of the cleaning tank, and support plates are installed on both sides of the cleaning tank, and a telescopic rod is connected to the top of the support plate, and a horizontal plate is connected to the top of the telescopic rod, and a socket is opened inside the limit plate, and a plug rod is inserted inside the socket, and a basket frame is fixed to the top of the plug rod, and a cleaning basket is connected to the bottom end of the basket frame, and vertical plates are fixed on both sides of the top of the basket frame.
[0006] Preferably, the vertical plate and the horizontal plate are directly connected and fixed, and the limiting plates are symmetrically distributed about the central axis of the cleaning tank.
[0007] Preferably, the insertion rods are symmetrically distributed about the central axis of the net frame, and the vertical plates are symmetrically distributed about the central axis of the net frame.
[0008] Preferably, the ultrasonic generators are evenly distributed in three groups at the bottom of the cleaning tank, and the support plates are symmetrically distributed about the central axis of the cleaning tank.
[0009] Preferably, a water tank is installed on one side of the top of the base plate, one side of the top of the water tank is connected to a water inlet, one side of the water tank is provided with a first pump body, and one end of the first pump body is connected to a second drainage pipe.
[0010] Preferably, a position sensor is installed on one side of the top of the inner wall of the water tank, a floating plate is provided inside the water tank, half rings are installed on one side of the top of the floating plate and one side of the top of the inner wall of the water tank, and a scale mark is installed on one end of the water tank.
[0011] Preferably, a collecting box is installed on the other side of the top of the bottom plate, an observation window is installed at one end of the collecting box, a second pump body is provided on one side of the collecting box, and a water outlet is installed at the other side of the collecting box near the bottom.
[0012] Preferably, a filter is installed inside the collection box, one end of the second pump body is connected to a first drainage pipe, and one side of the water outlet is communicated with the interior of the collection box.
[0013] Compared with the prior art, the beneficial effects of the utility model are: the fully automatic ultrasonic cleaning machine not only improves the material taking capacity, but also improves the water level observation capacity and water collection capacity of the fully automatic ultrasonic cleaning machine;
[0014] By installing and fixing the limit plates on both sides of the inner wall of the cleaning tank, after the telescopic rod works, it will drive the horizontal plate to move up and down. Since the horizontal plate and the vertical plate are fixed to each other, when placing materials, the horizontal plate is moved up, and the basket frame and the cleaning basket as a whole will be moved out of the cleaning tank, and then the raw materials to be cleaned are placed in the cleaning basket, and then the telescopic rod is started again to drive the horizontal plate to move down, and the basket frame and the cleaning basket as a whole will reach the cleaning tank. When the insertion rod is inserted into the insertion hole in the limit plate, the positioning work is completed. When discharging materials, the cleaning basket and the whole can be lifted again, and the cleaning basket can complete the drainage work at this time, thereby improving the overall material taking capacity during the work process;
[0015] By installing the water tank on one side of the top of the bottom plate, and then using a thin wire to complete the connection between the two half rings, the stable floating of the floating plate is ensured, and the position of the water level is monitored by the position sensor, so as to achieve the purpose of intelligent monitoring of the water level, and the scale can also be monitored manually. After the first pump body works, the water flow in the water tank can be drawn into the inside of the cleaning tank through the second drainage pipe to ensure sufficient water.
[0016] By installing the collection box on the other side of the top of the bottom plate, the second pump body can be started after cleaning is completed. The water flow in the cleaning tank is drawn into the interior of the collection box under the drainage of the first drainage pipe, and then filtered through the filter net, and finally discharged at the water outlet. Therefore, the overall water collection capacity is better improved during the work process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 It is a front structural schematic diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the cleaning basket of the utility model;
[0020] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged cross-section structure at point A in the middle.
[0021] In the figure: 1, bottom plate; 2, water tank; 3, position sensor; 4, first pump body; 5, mounting frame; 6, ultrasonic generator; 7, cleaning tank; 8, cleaning basket; 9, second pump body; 10, first drainage pipe; 11, collection box; 12, filter; 13, water outlet; 14, horizontal plate; 15, telescopic rod; 16, vertical plate; 17, limit plate; 18, basket frame; 19, plug rod; 20, second drainage pipe; 21, support plate; 22, observation window; 23, scale mark; 24, semi-ring; 25, floating plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4The utility model provides an embodiment: a fully automatic ultrasonic cleaning machine, comprising a bottom plate 1, a mounting frame 5, and a cleaning tank 7. The bottom end of the cleaning tank 7 is connected to an ultrasonic generator 6. Limiting plates 17 are fixed at positions near the top of the inner walls of the cleaning tank 7 on both sides. Support plates 21 are installed on both sides of the cleaning tank 7. The top of the support plate 21 is connected to a telescopic rod 15. The top of the telescopic rod 15 is connected to a horizontal plate 14. A jack is provided inside the limiting plate 17. A plug rod 19 is inserted inside the jack. A basket frame 18 is fixed to the top of the plug rod 19. A cleaning basket 8 is connected to the bottom end of the basket frame 18. Vertical plates 16 are fixed on both sides of the top of the basket frame 18.
[0024] The vertical plate 16 and the horizontal plate 14 are directly connected and fixed, and the limiting plates 17 are symmetrically distributed about the central axis of the cleaning tank 7 .
[0025] The insertion rods 19 are symmetrically distributed about the central axis of the net frame 18 , and the vertical plates 16 are symmetrically distributed about the central axis of the net frame 18 .
[0026] The ultrasonic generators 6 are evenly distributed in three groups at the bottom of the cleaning tank 7 , and the support plates 21 are symmetrically distributed about the central axis of the cleaning tank 7 .
[0027] A water tank 2 is installed on one side of the top of the bottom plate 1 , a water inlet is connected to one side of the top of the water tank 2 , a first pump body 4 is provided on one side of the water tank 2 , and a second drainage pipe 20 is connected to one end of the first pump body 4 .
[0028] A position sensor 3 is installed on one side of the top of the inner wall of the water tank 2. A floating plate 25 is provided inside the water tank 2. A semi-ring 24 is installed on one side of the top of the floating plate 25 and one side of the top of the inner wall of the water tank 2. A scale mark 23 is installed at one end of the water tank 2.
[0029] A collecting box 11 is installed on the other side of the top of the bottom plate 1, an observation window 22 is installed at one end of the collecting box 11, a second pump body 9 is provided on one side of the collecting box 11, and a water outlet 13 is installed at the other side of the collecting box 11 near the bottom.
[0030] A filter screen 12 is installed inside the collection box 11, one end of the second pump body 9 is connected to the first drainage pipe 10, and one side of the water outlet 13 is connected to the inside of the collection box 11;
[0031] A control panel is further installed on the end surface of the water tank 2, and the control panel is used to receive the monitoring signal of the position sensor 3, and finally display the position of the control panel in digital form;
[0032] A further floating plate 25 floats above the water level, and the two half rings 24 are connected by a thin wire.
[0033] Working principle: First, when placing materials, move the cross plate 14 upward. At this time, the basket frame 18 and the cleaning basket 8 will be moved out of the cleaning tank 7 as a whole. Then place the product in the cleaning basket 8. Then start the telescopic rod 15 again to drive the cross plate 14 down. At this time, the basket frame 18 and the cleaning basket 8 will reach the cleaning tank 7 as a whole. When the insertion rod 19 is inserted into the socket in the limit plate 17, the positioning work is completed. After the first pump body 4 works, the water flow in the water tank 2 can be drawn into the inside of the cleaning tank 7 through the second drainage pipe 20 to ensure sufficient water. After starting the ultrasonic generator 6 to work, ultrasonic cleaning is completed. After the end, the cleaning basket 8 is lifted again and the whole is discharged. While discharging, the second pump body 9 can be started to work. Under the drainage of the first drainage pipe 10, the water flow in the cleaning tank 7 is drawn into the inside of the collection box 11, and then filtered through the filter 12, and finally discharged at the water outlet 13.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A fully automatic ultrasonic cleaning machine, comprising a base plate (1), a mounting frame (5), and a cleaning tank (7), characterized in that: The bottom end of the cleaning tank (7) is connected to an ultrasonic generator (6); limiting plates (17) are fixed at positions close to the top of the inner walls of the cleaning tank (7) on both sides; supporting plates (21) are installed on both sides of the cleaning tank (7); the top of the supporting plate (21) is connected to a telescopic rod (15); the top of the telescopic rod (15) is connected to a horizontal plate (14); a plug hole is provided inside the limiting plate (17); a plug rod (19) is inserted inside the plug hole; a basket frame (18) is fixed to the top of the plug rod (19); a cleaning basket (8) is connected to the bottom of the basket frame (18); and vertical plates (16) are fixed to both sides of the top of the basket frame (18).
2. The fully automatic ultrasonic cleaning machine according to claim 1, characterized in that: The vertical plate (16) and the horizontal plate (14) are directly connected and fixed, and the limiting plates (17) are symmetrically distributed about the central axis of the cleaning tank (7).
3. The fully automatic ultrasonic cleaning machine according to claim 1, characterized in that: The insertion rods (19) are symmetrically distributed about the central axis of the net frame (18), and the vertical plates (16) are symmetrically distributed about the central axis of the net frame (18).
4. The fully automatic ultrasonic cleaning machine according to claim 1, characterized in that: The ultrasonic generators (6) are evenly distributed in three groups at the bottom of the cleaning tank (7), and the support plates (21) are symmetrically distributed about the central axis of the cleaning tank (7).
5. The fully automatic ultrasonic cleaning machine according to claim 1, characterized in that: A water tank (2) is installed on one side of the top of the bottom plate (1), and a water inlet is connected to one side of the top of the water tank (2). A first pump body (4) is provided on one side of the water tank (2), and a second drainage pipe (20) is connected to one end of the first pump body (4).
6. The fully automatic ultrasonic cleaning machine according to claim 5, characterized in that: A position sensor (3) is installed on one side of the top of the inner wall of the water tank (2), a floating plate (25) is provided inside the water tank (2), a half ring (24) is installed on one side of the top of the floating plate (25) and one side of the top of the inner wall of the water tank (2), and a scale mark (23) is installed at one end of the water tank (2).
7. The fully automatic ultrasonic cleaning machine according to claim 1, characterized in that: A collection box (11) is installed on the other side of the top of the bottom plate (1), an observation window (22) is installed on one end of the collection box (11), a second pump body (9) is provided on one side of the collection box (11), and a water outlet (13) is installed on the other side of the collection box (11) near the bottom.
8. The fully automatic ultrasonic cleaning machine according to claim 7, characterized in that: A filter screen (12) is installed inside the collection box (11), one end of the second pump body (9) is connected to a first drainage pipe (10), and one side of the water outlet (13) is in communication with the interior of the collection box (11).