Novel round magnet press-fitting device

By designing a new type of circular magnet pressure installation, the cylinder coordination and sensor detection technology are used to solve the problem of large and complex operations of traditional equipment, complex operations, and automatically, automated magnetic pressure, and improve production efficiency and quality.

CN222386300UActive Publication Date: 2025-01-24DONGGUAN SENBO INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420340867.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-01-24
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The traditional round magnet pressing mechanism is large in size, complex in operation, and requires manual control, resulting in low production efficiency and unstable quality.

Method used

Design a new type of round magnet pressure installation, using the coordination of the compression cylinder and the ingredient cylinder to achieve the efficient launch and pressure of magnets, and the positive detection through the sensor to ensure that the magnet is properly placed. Installation technology improves safety and stability.

Benefits of technology

The equipment is small in size and suitable for scenarios with limited space. It can automate production, reduce manual operation time and costs, improve production efficiency and quality, and reduce operational risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnet press fitting, and discloses a novel round magnet press fitting device which comprises a main body support, one side of the lower end of the main body support is fixedly connected with a magnet runner plate, the upper end of the magnet runner plate is fixedly connected with a fixing frame, and the front end of the lower surface of the magnet runner plate is fixedly connected with a mounting seat. According to the utility model, by means of the cooperation of the press-fitting cylinder and the material distribution cylinder, the efficient process that the magnet is pushed out in place and press-fitted in place along the runner is realized, the time is saved, the production efficiency is improved, the positive and negative detection of the magnet is carried out through the synchronous cooperation inductor, the correct placement of the magnet is ensured, the possible subsequent problems are reduced, and the production efficiency is improved. The production quality is improved, the whole process can be safer and more stable by adopting the air cylinder pushing and press-fitting technology, and the risk in the operation process is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnet press-fitting, in particular to a novel round magnet press-fitting device. Background Art

[0002] Round magnet press-fitting devices play an important role in magnet assembly, especially in industries such as automobiles, electronics and medical equipment, which have very high requirements for product quality and stability. The assembly accuracy and consistency of magnets are particularly important. Round magnet press-fitting devices are designed to meet the requirements of these industries for magnet assembly accuracy and consistency.

[0003] The traditional round magnet press-fitting mechanism is large in size and is limited by the installation space, which limits the application scope of the press-fitting equipment. The large size of the mechanism may increase the complexity and time of replacement and adjustment, limiting the flexibility and response speed of the production line. In addition, the traditional round magnet press-fitting mechanism usually requires manual control by the operator, including material sorting, positioning the magnet and performing press-fitting operations. This cumbersome manual operation not only consumes human resources, but also easily leads to uneven press-fitting quality due to different skill levels of operators.

[0004] Therefore, those skilled in the art provide a novel round magnet press-fitting device to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a novel circular magnet pressing device, which realizes the efficient process of pushing the magnet into place along the flow channel and pressing it into place with the help of the cooperation of the pressing cylinder and the material distribution cylinder, saving time and improving production efficiency, and through the synchronous cooperation of the sensor to detect the positive and negative sides of the magnet, ensures the correct placement of the magnet, reduces the possible problems that may arise in the future, and improves the production quality. By adopting the cylinder pushing and pressing technology, the whole process can be safer and more stable, reducing the risk during operation.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A novel round magnet press-fitting device comprises a main body bracket, one side of the lower end of the main body bracket is fixedly connected with a magnet flow channel plate;

[0008] The upper end of the magnet flow channel plate is fixedly connected with a fixing frame, and the front end of the lower surface of the magnet flow channel plate is fixedly connected with a mounting seat.

[0009] Through the above technical solution, the round magnet pressing device has a small equipment size and is suitable for scenes with limited space. It can be installed in a small space and will not take up too much production line space, thereby maximizing the use of the production environment. By using a driving cylinder for material division and pressing, an automated and continuous production process can be achieved, which will greatly reduce the time and labor costs of manual operation and improve production efficiency. At the same time, the high speed and high precision of the driving cylinder can also improve the production speed due to the automation characteristics of the technology, which reduces human errors and labor costs, and frees operators from heavy tasks, thereby improving work efficiency.

[0010] Furthermore, a press-fitting cylinder is fixedly connected to the upper end of the main support, a floating joint is fixedly connected to the lower end of the outer wall of one side of the main support, and the lower end of the press-fitting cylinder passes through the main support and is fixedly connected to the upper end of the floating joint;

[0011] Through the above technical solution, such a design can be used to conveniently maintain and adjust the press-fit cylinder and the floating joint. If the cylinder or the floating joint needs to be replaced or adjusted, the operation can be performed relatively easily, thereby improving the maintainability and adjustability of the equipment.

[0012] Furthermore, a magnet press-fitting needle is fixedly connected to the lower end of the floating joint;

[0013] Through the above technical solution, the magnet press-fitting needle is used as a part of the floating joint fixed connection, which provides stable support during the press-fitting process. It can prevent the magnet from shaking or tilting during the press-fitting process, and ensure the correct alignment and connection of the magnet with other components.

[0014] Furthermore, a connecting piece is fixedly connected to the rear end of the upper surface of the fixing frame, and a magnet flow channel tube is connected through the upper end of the connecting piece;

[0015] Through the above technical solution, the fixed connection of the connecting piece can provide stable support and fixing functions, and the magnet flow channel tube can be firmly connected to the fixing frame, which helps to ensure the stable position of the magnet flow channel tube and prevent it from moving or shaking during operation.

[0016] Furthermore, a fixing piece is provided at the rear end of the upper portion of the outer wall of the mounting seat, and a material dividing block is fixedly connected to the rear end of the fixing piece;

[0017] Through the above technical solution, the maintenance and adjustment of the dividing block is more convenient through the rear end fixed connection of the fixing part. If the dividing block needs to be replaced or adjusted, the operation can be performed more easily, thereby improving the maintainability and adjustability of the equipment.

[0018] Furthermore, a material distribution cylinder is fixedly connected to the front end of the upper portion of the outer wall of the mounting seat, and a rear end of the material distribution cylinder passes through the mounting seat and is fixedly connected to the fixing member;

[0019] Through the above technical solution, the fixed connection design makes the maintenance and adjustment of the material distribution cylinder more convenient. If the cylinder needs to be replaced or adjusted, it can be operated more easily, thereby improving the maintainability and adjustability of the equipment.

[0020] Furthermore, a sensor is fixedly connected to the rear end of the outer wall of one side of the fixing frame;

[0021] Through the above technical solution, the sensor can provide corresponding feedback signals according to the detected information or data, which can help the monitoring and control system understand the environment around the fixed frame or the status of related objects and make corresponding responses or adjustments.

[0022] The utility model has the following beneficial effects:

[0023] 1. The utility model proposes a new type of circular magnet pressing device. Compared with the existing circular magnet pressing device, the circular magnet pressing device has a smaller equipment size and is suitable for scenes with limited space. It can be installed in a small space and will not take up too much production line space, thereby maximizing the use of the production environment. By using a driving cylinder for material division and pressing, an automated and continuous production process can be achieved, which will greatly reduce the time and labor costs of manual operation and improve production efficiency. At the same time, the high speed and high precision of the driving cylinder can also improve the production speed due to the automation characteristics of the technology, which reduces human errors and labor costs, and frees operators from heavy tasks, thereby improving work efficiency.

[0024] 2. The utility model proposes a new type of circular magnet press-fitting device. Compared with the existing circular magnet press-fitting device, the circular magnet press-fitting device realizes the efficient process of pushing the magnet into place along the flow channel and pressing it into place with the help of the cooperation of the pressing cylinder and the material distribution cylinder, which saves time and improves production efficiency. The magnet is detected in both directions by the synchronous cooperation sensor to ensure the correct placement of the magnet, reduce possible problems in the future, and improve production quality. The use of cylinder pushing and pressing technology can make the whole process safer and more stable, reducing the risk during operation.

[0025] 3. The utility model proposes a new type of circular magnet press-fitting device. Compared with the existing circular magnet press-fitting device, the circular magnet press-fitting device is reasonably compact, highly automated, widely applicable and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1This is an axonometric diagram of a novel round magnet press-fitting device proposed by the utility model;

[0027] Figure 2 This is a front view of a novel round magnet press-fitting device proposed by the utility model;

[0028] Figure 3 This is a side view of a novel round magnet press-fitting device proposed by the utility model;

[0029] Figure 4 A top view of a novel round magnet press-fitting device proposed by the utility model;

[0030] Figure 5 for Figure 1 Enlarged view of point A in the middle.

[0031] Legend:

[0032] 1. Main bracket; 2. Magnet flow channel plate; 3. Press-fit cylinder; 4. Floating joint; 5. Magnet press-fit needle; 6. Fixing frame; 7. Magnet flow channel tube; 8. Mounting seat; 9. Distributing cylinder; 10. Sensor; 11. Distributing block; 12. Fixing piece; 13. Connecting piece. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-5 , the utility model provides an embodiment: a novel round magnet press-fitting device, comprising a main frame 1, a magnet flow channel plate 2 is fixedly connected to one side of the lower end of the main frame 1;

[0035] The upper end of the magnet flow channel plate 2 is fixedly connected with a fixing frame 6 , and the front end of the lower surface of the magnet flow channel plate 2 is fixedly connected with a mounting seat 8 .

[0036] The round magnet pressing device has a small size and is suitable for scenes with limited space. It can be installed in a small space and will not take up too much production line space, thereby maximizing the use of the production environment. By using a driving cylinder for material distribution and pressing, an automated and continuous production process can be achieved, which will greatly reduce the time and labor costs of manual operation and improve production efficiency. At the same time, the high speed and high precision of the driving cylinder, the production speed can also be improved due to the automation characteristics of the technology, which reduces human errors and labor costs, and frees operators from heavy tasks, improving work efficiency.

[0037] The upper end of the main support 1 is fixedly connected with a press-fitting cylinder 3, and the lower end of the outer wall of one side of the main support 1 is fixedly connected with a floating joint 4. The lower end of the press-fitting cylinder 3 passes through the main support 1 and is fixedly connected to the upper end of the floating joint 4. With such a design, the press-fitting cylinder 3 and the floating joint 4 can be easily maintained and adjusted. If the cylinder or the floating joint 4 needs to be replaced or adjusted, the operation can be performed relatively easily, thereby improving the maintainability and adjustability of the equipment. The lower end of the floating joint 4 is fixedly connected with a magnet press-fitting needle 5. The magnet press-fitting needle 5 is used as a part of the fixed connection of the floating joint 4 to provide stable support during the press-fitting process. It can prevent the magnet from shaking or tilting during the press-fitting process, thereby ensuring the correct alignment and connection of the magnet with other components. The rear end of the upper surface of the fixed frame 6 is fixedly connected with a connector 13, and the upper end of the connector 13 is connected with a magnet flow channel tube 7. The fixed connection of the connector 13 can provide stable support and fixing functions, and the magnet flow channel tube 7 is firmly connected to the fixed frame 6, which helps to ensure the magnet flow channel The position of the tube 7 is stable to prevent it from moving or shaking during operation. A fixing part 12 is provided at the rear end of the upper outer wall of the mounting seat 8. The rear end of the fixing part 12 is fixedly connected to a dividing block 11. The fixed connection at the rear end of the fixing part 12 makes the maintenance and adjustment of the dividing block 11 more convenient. If the dividing block 11 needs to be replaced or adjusted, it can be operated more easily, thereby improving the maintainability and adjustability of the equipment. A dividing cylinder 9 is fixedly connected to the front end of the upper outer wall of the mounting seat 8. The rear end of the dividing cylinder 9 passes through the mounting seat 8 and is fixedly connected to the fixing part 12. The fixed connection design makes the maintenance and adjustment of the dividing cylinder 9 more convenient. If the cylinder needs to be replaced or adjusted, it can be operated more easily, thereby improving the maintainability and adjustability of the equipment. A sensor 10 is fixedly connected to the rear end of the outer wall on one side of the fixing frame 6. The sensor 10 can provide corresponding feedback signals based on the detected information or data, which can help the monitoring and control system understand the environment around the fixing frame 6 or the state of related objects, and make corresponding responses or adjustments.

[0038] Working principle: The circular magnet pressing device has a small size and is suitable for scenes with limited space. It can be installed in a small space and will not take up too much space on the production line, thereby maximizing the use of the production environment. By using a driving cylinder for material distribution and pressing, an automated and continuous production process can be achieved, which will greatly reduce the time and labor costs of manual operation and improve production efficiency. At the same time, the high speed and high precision of the driving cylinder can also improve the production speed. Due to the automation characteristics of this technology, this reduces human errors and labor costs, and frees operators from heavy tasks, thereby improving work efficiency. The circular magnet pressing device, with the help of the cooperation of the pressing cylinder 3 and the material distribution cylinder 9, realizes an efficient process of pushing the magnet into place and pressing it into place along the flow channel, saving time and improving production efficiency. The magnet is detected positively and negatively by the synchronous cooperation sensor 10 to ensure the correct placement of the magnet, reduce possible subsequent problems, and improve production quality. By adopting cylinder pushing and pressing technology, the whole process can be safer and more stable, reducing the risk during operation.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel round magnet press-fitting device, comprising a main frame (1), characterized in that: A magnet flow channel plate (2) is fixedly connected to one side of the lower end of the main body support (1); The upper end of the magnet flow channel plate (2) is fixedly connected to a fixing frame (6), and the front end of the lower surface of the magnet flow channel plate (2) is fixedly connected to a mounting seat (8).

2. A novel round magnet press-fitting device according to claim 1, characterized in that: The upper end of the main support (1) is fixedly connected to a press-fitting cylinder (3), the lower end of an outer wall on one side of the main support (1) is fixedly connected to a floating joint (4), and the lower end of the press-fitting cylinder (3) passes through the main support (1) and is fixedly connected to the upper end of the floating joint (4).

3. A novel round magnet press-fitting device according to claim 2, characterized in that: A magnet press-fitting needle (5) is fixedly connected to the lower end of the floating joint (4).

4. A novel round magnet press-fitting device according to claim 1, characterized in that: A connecting piece (13) is fixedly connected to the rear end of the upper surface of the fixing frame (6), and a magnet flow channel tube (7) is connected through the upper end of the connecting piece (13).

5. The novel round magnet press-fitting device according to claim 1 is characterized in that: A fixing piece (12) is provided at the rear end of the upper portion of the outer wall of the mounting seat (8), and a material dividing block (11) is fixedly connected to the rear end of the fixing piece (12).

6. A novel round magnet press-fitting device according to claim 5, characterized in that: The front end of the upper outer wall of the mounting seat (8) is fixedly connected to a material distribution cylinder (9), and the rear end of the material distribution cylinder (9) passes through the mounting seat (8) and is fixedly connected to a fixing member (12).

7. A novel round magnet press-fitting device according to claim 1, characterized in that: A sensor (10) is fixedly connected to the rear end of an outer wall of one side of the fixing frame (6).