Color master batch anti-adhesion device

By setting up a pneumatic mechanism in the masterbatch storage tank to blow out the air between the masterbatch, the problem of difficulty in discharging the masterbatch is solved, and the stability of the masterbatch discharging and plastic processing efficiency are improved.

CN222387390UActive Publication Date: 2025-01-24XIAMEN XINWANCAI PLASTIC DYEING TRADE CO LTD
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Patent Information

Application Number
CN202421035705.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

During the feeding period, the masterbatches in the storage tank are adhered due to frictional electrostatic adsorption and adhesion, resulting in bridge formation between the masterbatches, which makes it difficult to feed the masterbatches and affects the plastic processing efficiency.

Method used

The pneumatic mechanism is set up in the storage tank of the color mother grains, and the air components, supercharged components, and gas mouth parts are used to blow the air between the female grains to avoid static electrostatic adhesion and keep the color of the female granules good.

Benefits of technology

Effectively avoid the electrostatic adhesion between the color of the female grains, maintain the stability of the color of the female granules, solve the problem of difficulty in the feeding of the color mother, and improve the efficiency of plastic processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222387390U_ABST
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Abstract

The utility model relates to the technical field of color master batch processing, in particular to a color master batch anti-adhesion device which comprises a material tank. The tank cover is arranged at the feeding end of the material tank; the pneumatic assembly is arranged on the charging bucket; the pressurizing assembly is arranged on the charging bucket and is connected with the pneumatic assembly; the air nozzle part is arranged on the pneumatic assembly, and the pneumatic assembly comprises a Z-shaped vertical pipe; the air inlet connector is arranged on the charging bucket and is connected with the top of the Z-shaped vertical pipe; and at least one group of first horizontal pipes are arranged along the periphery of the bottom of the Z-shaped vertical pipe at equal intervals. By means of the assembly composed of the material tank, the tank cover, the pneumatic assembly, the pressurizing assembly and the air tap part, storage and discharging of color master batches for plastic processing are achieved, a set of anti-adhesion mechanism is provided, the pneumatic mechanism is arranged in the tank body for storing the color master batches, the color master batches are blown away, electrostatic adhesion between the color master batches is avoided, and good discharging of the color master batches is kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing, and in particular to a masterbatch anti-adhesion device. Background Art

[0002] Masterbatch is widely used and important in plastic processing. It can provide rich and diverse colors for plastic products and enhance the appearance of products. At the same time, the use of masterbatch simplifies the production process, reduces costs and improves production efficiency.

[0003] During the unloading of masterbatches in the storage tank, electrostatic adsorption and adhesion due to friction lead to bridging between the masterbatches, making it difficult to unload the masterbatches and affecting the efficiency of plastic processing. Therefore, a masterbatch anti-adhesion device is proposed to provide an anti-adhesion mechanism for the storage and unloading of masterbatches for plastic processing. A pneumatic mechanism is set in the tank body for storing the masterbatch to blow away the masterbatches, avoid electrostatic adhesion between the masterbatches, and maintain good unloading of the masterbatch. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a masterbatch anti-sticking device to store and discharge masterbatches for plastic processing, and provides a set of anti-sticking mechanisms. A pneumatic mechanism is set in the tank for storing the masterbatch to blow away the masterbatches, thereby avoiding electrostatic adhesion between the masterbatches and maintaining good discharge of the masterbatch.

[0005] The technical solution adopted by the utility model to solve the technical problem is a masterbatch anti-adhesion device, comprising:

[0006] Material tank;

[0007] A tank cover, arranged at the feeding end of the tank;

[0008] A pneumatic component is arranged on the material tank;

[0009] A booster assembly is arranged on the material tank and connected to the pneumatic assembly;

[0010] The air nozzle is arranged on the pneumatic component.

[0011] By adopting the above technical scheme, a set of anti-sticking mechanism is provided for the storage and unloading of masterbatches for plastic processing through the components consisting of the material tank, the tank cover, the pneumatic component, the boost component and the air nozzle part. By arranging a pneumatic mechanism in the tank body for storing the masterbatches, the masterbatches are blown away to avoid electrostatic adhesion between the masterbatches and maintain good unloading of the masterbatches.

[0012] Specifically, the pneumatic component includes:

[0013] Z-type riser;

[0014] The air inlet interface is set on the material tank and connected to the top of the Z-shaped riser;

[0015] The first horizontal pipe is provided in at least one group and is arranged at equal distances along the outer circumference of the bottom of the Z-shaped vertical pipe;

[0016] A group of second horizontal pipes are provided and are arranged at equal distances along the outer circumference of the Z-shaped vertical pipe.

[0017] By adopting the above technical solution, the air is dispersed and discharged into the material tank through the pneumatic component.

[0018] Specifically, the bottom end of the Z-shaped vertical pipe is located at the center of the tank, the bottom of the Z-shaped vertical pipe is closed, and the ends of the first horizontal pipe and the second horizontal pipe are welded to the inner wall of the tank.

[0019] Specifically, the booster assembly includes:

[0020] A pressure tank is installed on the material tank;

[0021] A booster pump is arranged on the material tank and connected to the air inlet of the pressure tank;

[0022] The solenoid valve is installed on the exhaust port of the pressure tank and connected to the air inlet interface.

[0023] By adopting the above technical solution, high air pressure is provided to the pneumatic component through the booster component.

[0024] Specifically, at least one group of the air nozzles is provided and arranged at equal distances along the outer circumference of the first horizontal tube and the second horizontal tube, and the air nozzles include:

[0025] A metal ring connected to the first horizontal pipe and the second horizontal pipe;

[0026] A rubber sheet connected to a metal ring;

[0027] The cross opening is set at the center of the rubber sheet.

[0028] By adopting the above technical solution, the air nozzle portion serves as the exhaust end of the pneumatic component.

[0029] Specifically, the first horizontal pipe, the second horizontal pipe, the Z-shaped vertical pipe and the air inlet interface are connected.

[0030] The beneficial effects of the utility model are as follows: through the components consisting of a material tank, a tank cover, a pneumatic component, a pressurizing component and an air nozzle, the storage and unloading of masterbatches for plastic processing is realized, and a set of anti-adhesion mechanisms is provided. By arranging a pneumatic mechanism in the tank body for storing masterbatches, the masterbatches are blown away to avoid electrostatic adhesion between the masterbatches, and the unloading of the masterbatches is maintained well. The problem that the masterbatches in the storage tank adhere to each other due to electrostatic adsorption caused by friction during unloading, resulting in bridging between the masterbatches, making it difficult to unload the masterbatches and affecting the efficiency of plastic processing, is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0032] Figure 1 It is an overall schematic diagram of the utility model;

[0033] Figure 2 It is a schematic diagram of the pneumatic component of the utility model;

[0034] Figure 3 For the utility model Figure 1 The enlarged schematic diagram at A in the middle;

[0035] Figure 4 It is a schematic diagram of the air nozzle of the utility model.

[0036] In the figure: 1. material tank; 2. tank cover; 3. pneumatic component; 301. Z-shaped vertical pipe; 302. air inlet interface; 303. first horizontal pipe; 304. second horizontal pipe; 4. booster component; 401. pressure tank; 402. booster pump; 403. solenoid valve; 5. air nozzle; 501. metal ring; 502. rubber sheet; 503. cross opening. DETAILED DESCRIPTION

[0037] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0038] In order to ensure the stability of masterbatch discharge, Figure 1-4 As shown, the masterbatch anti-adhesion device described in the utility model comprises:

[0039] Tank 1;

[0040] A tank cover 2 is arranged at the feeding end of the material tank 1;

[0041] A pneumatic component 3 is arranged on the material tank 1;

[0042] The booster component 4 is arranged on the material tank 1 and connected to the pneumatic component 3;

[0043] The air nozzle 5 is arranged on the pneumatic component 3 .

[0044] When in use, a set of anti-adhesion mechanism is provided for storing and discharging masterbatches for plastic processing through the material tank 1, tank cover 2, pneumatic component 3, booster component 4 and air nozzle 5. A pneumatic mechanism is arranged in the tank body for storing the masterbatches to blow away the masterbatches, thereby avoiding electrostatic adhesion between the masterbatches and maintaining stable discharging of the masterbatches.

[0045] For example, Figure 2 As shown, the utility model also includes that the pneumatic component 3 includes:

[0046] Z-type riser 301;

[0047] The air inlet interface 302 is provided on the material tank 1 and connected to the top of the Z-shaped standpipe 301;

[0048] At least one group of first horizontal pipes 303 are provided and are arranged at equal distances along the outer circumference of the bottom of the Z-shaped vertical pipe 301;

[0049] A group of second horizontal pipes 304 are provided and are arranged at equal distances along the outer circumference of the Z-shaped vertical pipe 301 .

[0050] The bottom end of the Z-shaped vertical pipe 301 is located at the center of the tank 1 , the bottom of the Z-shaped vertical pipe 301 is closed, and the ends of the first horizontal pipe 303 and the second horizontal pipe 304 are welded to the inner wall of the tank 1 .

[0051] To increase the jet pressure, for example, Figure 3 As shown, the utility model also includes that the booster assembly 4 includes:

[0052] The pressure tank 401 is arranged on the material tank 1;

[0053] The booster pump 402 is disposed on the material tank 1 and connected to the air inlet of the pressure tank 401;

[0054] The solenoid valve 403 is installed on the exhaust port of the pressure tank 401 and connected to the air inlet interface 302 .

[0055] A one-way valve is provided between the exhaust end of the booster pump 402 and the air inlet of the pressure tank 401 .

[0056] When in use, the booster pump 402 is used to increase the pressure in the booster pump 402 . When the masterbatch in the tank needs to be blown away, the solenoid valve 403 is opened to allow high-pressure air to enter the pneumatic component 3 .

[0057] For example, Figure 4 As shown, the utility model also includes that at least one group of the air nozzles 5 is provided and is arranged at equal distances along the outer circumference of the first horizontal tube 303 and the second horizontal tube 304, and the air nozzles 5 include:

[0058] A metal ring 501 connected to the first horizontal pipe 303 and the second horizontal pipe 304;

[0059] The rubber sheet 502 is connected to the metal ring 501;

[0060] The cross opening 503 is disposed at the center of the rubber sheet 502 , and the opening of the cross opening 503 is smaller than the particle size of the masterbatch.

[0061] During use, based on the elastic setting of the rubber sheet 502, when the pneumatic component 3 is filled with air pressure, the cross opening 503 of the rubber sheet 502 is compressed and expanded to allow air to be discharged. When the pneumatic component 3 is at a constant pressure, the cross opening 503 of the rubber sheet 502 retracts, so that the masterbatch will not enter the pneumatic component 3.

[0062] The first horizontal pipe 303 , the second horizontal pipe 304 , the Z-shaped vertical pipe 301 and the air inlet port 302 are connected.

[0063] The discharge end at the bottom of the material tank 1 is equipped with a discharge valve.

[0064] When the utility model is in use, the power supply component of the plastic processing site provides power to the electrical mechanism in the present application, and the masterbatch to be used is thrown into the material tank 1 by opening the tank cover 2. When working, when the masterbatch in the tank is sufficient but the material is difficult to discharge slowly, the masterbatch in the material tank 1 can be blown away to reduce the electrostatic adhesion between the masterbatch. When working, the booster pump 402 is pressurized to increase the pressure in the booster pump 402. When the masterbatch in the tank needs to be blown away, the solenoid valve 403 is opened to allow high-pressure air to enter the pneumatic component 3, and the high-pressure air is blown away by the inlet. The air interface 302 enters the Z-shaped vertical pipe 301 and is sent to the first horizontal pipe 303 and the second horizontal pipe 304. The air nozzle part 5 on the first horizontal pipe 303 and the second horizontal pipe 304 blows high-pressure air to the masterbatch to disperse the masterbatch and reduce the adhesion between the masterbatch so that the masterbatch can be discharged from the material tank 1 well. During this period, the opening and closing time of the solenoid valve 403 is set according to actual use requirements, and the longer the solenoid valve 403 is opened, the longer the blowing time of the air nozzle part 5 is, and the shorter the opening time of the solenoid valve 403 is, the shorter the blowing time of the air nozzle part 5 is.

[0065] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A masterbatch anti-adhesion device, characterized in that: include: Material tank (1); A tank cover (2) is arranged at the feeding end of the material tank (1); A pneumatic component (3) is arranged on the material tank (1); A booster assembly (4) is disposed on the material tank (1) and connected to the pneumatic assembly (3); The air nozzle part (5) is arranged on the pneumatic component (3).

2. A masterbatch anti-adhesion device according to claim 1, characterized in that: The pneumatic component (3) comprises: Z-shaped riser (301); An air inlet interface (302) is provided on the material tank (1) and connected to the top of the Z-shaped riser (301); At least one group of first horizontal pipes (303) are provided and are arranged at equal distances along the outer circumference of the bottom of the Z-shaped vertical pipe (301); A group of second horizontal pipes (304) are provided and are arranged at equal distances along the outer circumference of the Z-shaped vertical pipe (301).

3. A masterbatch anti-adhesion device according to claim 2, characterized in that: The bottom end of the Z-shaped vertical pipe (301) is located at the center of the tank (1), the bottom of the Z-shaped vertical pipe (301) is closed, and the ends of the first horizontal pipe (303) and the second horizontal pipe (304) are welded to the inner wall of the tank (1).

4. A masterbatch anti-adhesion device according to claim 3, characterized in that: The booster assembly (4) comprises: A pressure tank (401) is arranged on the material tank (1); A booster pump (402) is disposed on the material tank (1) and connected to the air inlet of the pressure tank (401); The solenoid valve (403) is installed on the exhaust port of the pressure tank (401) and connected to the air intake port (302).

5. A masterbatch anti-adhesion device according to claim 4, characterized in that: At least one group of the air nozzles (5) are provided and are arranged at equal distances along the outer circumference of the first horizontal tube (303) and the second horizontal tube (304). The air nozzles (5) include: A metal ring (501) connected to the first horizontal pipe (303) and the second horizontal pipe (304); A rubber sheet (502) connected to the metal ring (501); The cross opening (503) is arranged at the center of the rubber sheet (502).

6. A masterbatch anti-adhesion device according to claim 5, characterized in that: The first horizontal pipe (303), the second horizontal pipe (304), the Z-shaped vertical pipe (301) and the air inlet interface (302) are in communication with each other.