Polyethylene pipeline butt joint tool

By designing a polyethylene pipeline docking tool, using the driver track and telescopic drive parts to achieve pipeline docking and heating, and accelerate the cooling of the heat sink and the wind turmoil, solve the problem of the difficulty and low efficiency of the melting operation of a large polyethylene pipeline, and achieve efficient efficiency , Precise pipeline docking and cooling.

CN222387645UActive Publication Date: 2025-01-24HUBEI ZHENGLIU PIPE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420914686.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-24
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

When welding large polyethylene pipelines, due to the large pipe size, manual operation is difficult, and the natural cooling takes a long time after welding, resulting in low processing efficiency.

Method used

A polyethylene pipeline docking tool is designed, including the main body of the tool, the driver's orbit, the lower clip, the upper clip, and the heat sink. cool down.

Benefits of technology

This tool makes the welding and docking operations of pipes more convenient and precise, shortens the time for cooling and shaping of pipes, and thus improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222387645U_ABST
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Abstract

The utility model discloses a polyethylene pipeline butt joint tool which comprises a tool body, a driving track, lower clamping seats, upper clamping seats and a heat dissipation seat, the driving track is fixed in the tool body, the lower clamping seats are arranged on the two sides of the top end of the driving track, lower clamping plates are installed in the lower clamping seats, and the upper clamping seats are arranged on the upper clamping seats. The upper clamping seat is installed at the top end of the lower clamping seat, a second telescopic driving part is installed at the top end of the upper clamping seat, the output end of the second telescopic driving part extends into the upper clamping seat and is provided with an upper clamping plate, and a first telescopic driving part is installed in the center of the top end of the tool body; and the output end of the first telescopic driving piece extends into the tool body and is provided with a heating plate, and the heat dissipation base is installed at the top end of the driving rail below the heating plate. According to the utility model, the welding and butt joint operation is convenient, the butt joint is accurate, the cooling and shaping time of the pipeline is short, and the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline processing, in particular to a polyethylene pipeline butt joint tool. Background Art

[0002] Polyethylene pipe, referred to as PE pipe, is a pipe with polyethylene resin as the main raw material. Polyethylene pipe is made by extrusion molding process. It is widely used, mainly for indoor and outdoor low-temperature water supply pipes, buried pipes and thermoplastic plastic round pipes without internal pressure. Polyethylene pipe is widely used in various fields due to its excellent chemical corrosion resistance, good mechanical properties and durability.

[0003] When processing polyethylene pipes, it is often necessary to butt-join two sections of pipes. Workers heat and melt the butt ends of the pipes, butt-join and press the pipes, and complete the butt-joining function after cooling and shaping. When welding large polyethylene pipes, manual operation is difficult due to the large size of the pipes, and the natural cooling after welding takes a long time, resulting in low processing efficiency. Therefore, we propose a polyethylene pipe butt-joining tool. Utility Model Content

[0004] The utility model aims to provide a polyethylene pipe butt joint tool to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a polyethylene pipe docking tool, comprising a tool body, a driving rail, a lower clamping seat, an upper clamping seat and a heat sink, the driving rail being fixed inside the tool body, the lower clamping seats being arranged on both sides of the top end of the driving rail, and a lower clamping plate being installed inside the lower clamping seat, the upper clamping seat being installed at the top end of the lower clamping seat, and a second telescopic driving member being installed at the top end of the upper clamping seat, and an output end of the second telescopic driving member extending to the interior of the upper clamping seat and being installed with an upper clamping plate, a first telescopic driving member being installed at the center position of the top end of the tool body, and the output end of the first telescopic driving member extending to the interior of the tool body and being installed with a heating plate, the heat sink being installed at the top end of the driving track below the heating plate, pipe openings being arranged on both outer side walls of the tool body, and a third telescopic driving member being installed on the outer side wall of the lower tool body, and an output end of the third telescopic driving member extending to the interior of the pipe opening and being installed with an arc-shaped clamping block.

[0006] Preferably, a bidirectional screw is installed at the center position inside the driving track, and limiting guide rods are fixed inside the driving tracks on both sides of the bidirectional screw, and a rotating drive component is installed at one end of the driving track, and the output end of the rotating drive component is fixedly connected to one end of the bidirectional screw.

[0007] Preferably, a slider is mounted on the outer wall of the bidirectional screw rod and the limiting guide rod at the position of the lower clamping seat. The slider is threadedly connected to the bidirectional screw rod, the slider is slidably connected to the limiting guide rod, and the top end of the slider is fixedly connected to the bottom end of the lower clamping seat.

[0008] Preferably, a heat dissipation duct is installed on the inner wall of the heat dissipation seat, and the surface of the heat dissipation duct is provided with air outlets at equal intervals.

[0009] Preferably, a blower is installed on the top of the tool body at the position of the heat sink, and the output end of the blower is connected to the heat dissipation air duct through an air supply pipe.

[0010] Preferably, the heat sink and the heat dissipation duct are both U-shaped structures.

[0011] Preferably, the lower clamping plate and the upper clamping plate are both arc-shaped structures.

[0012] Preferably, a lower rubber pad and an upper rubber pad are adhered to the inner surfaces of the lower clamping plate and the upper clamping plate respectively.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) Two polyethylene pipes are respectively fed into the tool body through the pipe orifices, and the third telescopic drive member drives the arc clamp block to move upward, and the arc clamp block supports the pipe. One end of the pipe passes through the lower clamp seat and the upper clamp seat and extends into the heat dissipation seat. The lower clamp plate inside the lower clamp seat supports the pipe to keep it in a horizontal state. The second telescopic drive member drives the upper clamp plate to move downward, and the upper clamp plate clamps the pipe. The first telescopic drive member drives the heating plate to move downward, and the heating plate moves down to the joint of the pipes. One end of the two pipes is attached to the heating plate, and the heating plate heats the joint of the pipes to soften it. The first telescopic drive member drives the heating plate to move upward, and the rotary drive member drives the bidirectional screw to rotate. Under the rotation of the bidirectional screw and the limiting guiding action of the limiting guide rod, the slider drives the lower clamp seat to move toward the center synchronously, and the lower clamp seat acts on the pipe to make one end of it butt and press it together, so that the welding and butt joint operations of the pipes are convenient and the butt joint is accurate.

[0015] (2) The blower delivers air into the heat dissipation duct through the air supply duct, and the air is blown out through the air outlet to dissipate heat and cool the joint of the duct, so that the cooling and shaping time of the duct is shortened, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a cross-sectional structural schematic diagram of the utility model;

[0017] Figure 2 It is a front view enlarged structural schematic diagram of the lower clamping seat and the upper clamping seat of the utility model;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the driving track of the utility model from top view;

[0019] Figure 4 This is a front view enlarged structural schematic diagram of the heating plate of the utility model;

[0020] Figure 5 This is a front view enlarged structural schematic diagram of the heat sink of the utility model;

[0021] Figure 6 It is a schematic diagram of the side appearance structure of the utility model.

[0022] In the figure: 1. tool body; 2. driving track; 3. lower clamping seat; 4. upper clamping seat; 5. first telescopic driving member; 6. heating plate; 7. pipe mouth; 8. heat dissipation seat; 9. slider; 10. lower clamping plate; 1001. lower rubber pad; 11. upper clamping plate; 1101. upper rubber pad; 12. second telescopic driving member; 13. two-way screw rod; 14. limit guide rod; 15. rotating driving member; 16. heat dissipation air duct; 17. air outlet; 18. third telescopic driving member; 19. arc clamping block; 20. blower; 21. air supply duct. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. All other embodiments obtained by ordinary technicians in the field without creative work based on the embodiments of the utility model shall fall within the scope of protection of the utility model.

[0024] See also Figure 1-6 The utility model provides an embodiment: a polyethylene pipe docking tool, comprising a tool body 1, a driving track 2, a lower clamping seat 3, an upper clamping seat 4 and a heat sink 8, the driving track 2 is fixed inside the tool body 1, the lower clamping seats 3 are arranged on both sides of the top of the driving track 2, and a lower clamping plate 10 is installed inside the lower clamping seat 3, the upper clamping seat 4 is installed at the top of the lower clamping seat 3, and a second telescopic driving member 12 is installed on the top of the upper clamping seat 4, and the output end of the second telescopic driving member 12 extends to the inside of the upper clamping seat 4 and is installed with an upper clamping plate 11, a first telescopic driving member 5 is installed at the center position of the top of the tool body 1, and the output end of the first telescopic driving member 5 extends to the inside of the tool body 1 and is installed with a heating plate 6, and the heat sink 8 is installed at the top of the driving track 2 below the heating plate 6;

[0025] Both outer side walls of the tool body 1 are provided with pipe openings 7, and the lower outer side wall of the tool body 1 is provided with a third telescopic driving member 18, and the output end of the third telescopic driving member 18 extends to the inside of the pipe opening 7 and is provided with an arc-shaped clamping block 19;

[0026] A bidirectional screw rod 13 is installed at the center of the driving track 2, and limit guide rods 14 are fixed inside the driving track 2 on both sides of the bidirectional screw rod 13, and a rotating driving member 15 is installed at one end of the driving track 2, and the output end of the rotating driving member 15 is fixedly connected to one end of the bidirectional screw rod 13 for driving the slider 9;

[0027] The outer walls of the bidirectional screw rod 13 and the limiting guide rod 14 at the position of the lower clamping seat 3 are both equipped with a slider 9, the slider 9 is threadedly connected to the bidirectional screw rod 13, the slider 9 is slidably connected to the limiting guide rod 14, and the top end of the slider 9 is fixedly connected to the bottom end of the lower clamping seat 3;

[0028] A heat dissipation duct 16 is installed on the inner wall of the heat dissipation seat 8, and the surface of the heat dissipation duct 16 is provided with air outlets 17 at equal intervals, so as to facilitate heat dissipation at the joint of the ducts;

[0029] A blower 20 is installed at the top of the tool body 1 at the position of the heat sink 8, and the output end of the blower 20 is connected to the heat dissipation air duct 16 through the air supply pipe 21;

[0030] The heat sink 8 and the heat dissipation duct 16 are both U-shaped structures;

[0031] The lower clamping plate 10 and the upper clamping plate 11 are both arc-shaped structures;

[0032] A lower rubber pad 1001 and an upper rubber pad 1101 are respectively adhered to the inner surfaces of the lower clamping plate 10 and the upper clamping plate 11, which not only increase the friction force but also prevent the pipe surface from being worn and scratched.

[0033] When the embodiment of the present application is in use: first, two polyethylene pipes are respectively fed into the tool body 1 through the pipe openings 7. At this time, the third telescopic drive member 18 drives the arc-shaped clamping block 19 to move upward, and the arc-shaped clamping block 19 supports the pipe. Secondly, one end of the pipe passes through the lower clamping seat 3 and the upper clamping seat 4 and extends into the heat dissipation seat 8. The lower clamping plate 10 inside the lower clamping seat 3 supports the pipe to keep it in a horizontal state. The second telescopic drive member 12 drives the upper clamping plate 11 to move downward, and the upper clamping plate 11 clamps the pipe. The setting of the upper rubber pad 1101 and the lower rubber pad 1001 not only increases the friction force, but also prevents the pipe surface from being worn and scratched. Then, the first telescopic drive member 5 drives the heating plate 6 to move downward, and the heating plate 6 moves down to the pipe joint. One end of the two pipes is in contact with the heating plate 6 The heating plate 6 heats the joint of the pipe to soften it. Then, the first telescopic drive member 5 drives the heating plate 6 to move upward, and the rotating drive member 15 drives the bidirectional screw 13 to rotate. Under the rotation of the bidirectional screw 13 and the limiting guiding action of the limiting guide rod 14, the slider 9 drives the lower clamping seat 3 to move toward the center synchronously. The lower clamping seat 3 acts on the pipe to make one end of it dock and press together, so that the two pipes are docked. This design makes the welding and docking of the pipes convenient, the pipes will not roll during docking, the pipes are highly horizontal, the docking is precise, and the efficiency is high. Finally, the blower 20 sends air into the heat dissipation duct 16 through the air supply pipe 21, and the air is blown out through the air outlet 17 to dissipate heat and cool down the joint of the pipe, so that the cooling and shaping of the pipe takes a short time, thereby improving the processing efficiency.

Claims

1. A polyethylene pipe docking tool, characterized in that: The tool comprises a tool body (1), a driving track (2), a lower clamping seat (3), an upper clamping seat (4) and a heat sink (8), wherein the driving track (2) is fixed inside the tool body (1), the lower clamping seat (3) is arranged on both sides of the top of the driving track (2), and a lower clamping plate (10) is installed inside the lower clamping seat (3), the upper clamping seat (4) is installed at the top of the lower clamping seat (3), and a second telescopic driving member (12) is installed at the top of the upper clamping seat (4), and the output end of the second telescopic driving member (12) extends to the inside of the upper clamping seat (4) and is installed with an upper clamping plate (11), A first telescopic driving member (5) is installed at the center position of the top of the tool body (1), and the output end of the first telescopic driving member (5) extends to the inside of the tool body (1) and is installed with a heating plate (6), the heat sink (8) is installed at the top of the driving track (2) below the heating plate (6), both outer side walls of the tool body (1) are provided with pipe openings (7), and the outer side wall of the lower tool body (1) is installed with a third telescopic driving member (18), and the output end of the third telescopic driving member (18) extends to the inside of the pipe opening (7) and is installed with an arc-shaped clamping block (19).

2. A polyethylene pipe butt joint tool according to claim 1, characterized in that: A bidirectional screw rod (13) is installed at the center position inside the driving track (2), and limiting guide rods (14) are fixed inside the driving tracks (2) on both sides of the bidirectional screw rod (13), and a rotating driving member (15) is installed at one end inside the driving track (2), and the output end of the rotating driving member (15) is fixedly connected to one end of the bidirectional screw rod (13).

3. A polyethylene pipe butt joint tool according to claim 1, characterized in that: A slider (9) is mounted on the outer walls of the bidirectional screw rod (13) and the limiting guide rod (14) at the position of the lower clamping seat (3); the slider (9) is threadedly connected to the bidirectional screw rod (13); the slider (9) is slidably connected to the limiting guide rod (14); and the top end of the slider (9) is fixedly connected to the bottom end of the lower clamping seat (3).

4. A polyethylene pipe butt joint tool according to claim 1, characterized in that: A heat dissipation duct (16) is installed on the inner wall of the heat dissipation seat (8), and air outlets (17) are arranged at equal intervals on the surface of the heat dissipation duct (16).

5. A polyethylene pipe butt joint tool according to claim 1, characterized in that: A blower (20) is installed at the top of the tool body (1) at the position of the heat sink (8), and the output end of the blower (20) is connected to the heat dissipation air duct (16) through an air supply pipe (21).

6. A polyethylene pipe butt joint tool according to claim 1, characterized in that: The heat dissipation seat (8) and the heat dissipation air duct (16) are both U-shaped structures.

7. A polyethylene pipe butt joint tool according to claim 1, characterized in that: The lower clamping plate (10) and the upper clamping plate (11) are both arc-shaped structures.

8. The polyethylene pipe butt joint tool according to claim 1, characterized in that: A lower rubber pad (1001) and an upper rubber pad (1101) are respectively adhered to the inner surfaces of the lower clamping plate (10) and the upper clamping plate (11).