Hydraulic pipe spiral sheath winding device
By designing automatic winding device, the driving motor is used to drive the clamping seat rotation to realize the efficient automatic winding of the hydraulic pipe screw cover, solve the problem of low efficiency and fixed operations in existing technologies, and reduce labor costs and labor intensity.
Patent Information
- Application Number
- CN202420940797.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-05
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-05
AI Technical Summary
The existing hydraulic pipe spiral sheath winding device requires manual operation, is inefficient and requires two workers to complete, and the fixed operation is cumbersome.
A hydraulic pipe spiral sheath winding device is designed, which adopts an automated winding method and uses a drive motor to drive the clamping jaw base to rotate, achieving high-efficiency and low-intensity automated winding, and simplifying the fixing operation of the hydraulic pipe.
It enables one person to complete the winding work of spiral sheaths of different lengths, which improves efficiency, reduces labor costs and labor intensity, and simplifies the fixing operation process.
Smart Images

Figure CN222389323U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hydraulic pipe processing, and specifically relates to a hydraulic pipe spiral sheath winding device. Background Art
[0002] Hydraulic pipes are essential heavy parts in hydraulic systems. Both ends of the hydraulic pipes are equipped with ferrule joints. The ferrule joints include a fixing ring fixed to the end of the hydraulic pipe and a ferrule nut sleeved on the fixing ring. The ferrule nut is used to connect and tighten with other equipment or pipelines. Since hydraulic pipes are generally made of rubber hoses, which are prone to wear and aging, it is necessary to wrap a spiral sheath around the outside of the hydraulic pipe for protection.
[0003] In the Chinese utility model patent with patent application number 201920013842.9, a winding tool for a spiral protective sleeve on a hydraulic pipe is proposed. The patent mainly has the following problems: First, the winding of the spiral sleeve in the patent still requires manual rotation of the rotating hand wheel. If a relatively long hydraulic pipe is to be wound, two workers are required to complete the winding work. One worker holds the spiral sleeve with one hand and operates the hook with the other hand, and the other worker turns the rotating hand wheel; second, the fixing operation of the hydraulic pipe is relatively cumbersome. Utility Model Content
[0004] The main technical problem to be solved by the utility model is to provide a hydraulic pipe spiral sheath winding device, which adopts a high-efficiency and low-intensity automated winding method to ensure that one person can complete the winding work of spiral sheaths of different length specifications, thereby reducing labor cost investment and simplifying the hydraulic pipe fixing operation process.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A hydraulic pipe spiral sheath winding device comprises a first fixing frame, a power piece and a clamping claw seat are arranged on the first fixing frame, the power piece is fixedly mounted on the first fixing frame, the clamping claw seat is driven to rotate by the power piece, and a clamping mechanism for clamping and fixing the end of the hydraulic pipe is installed on the clamping claw seat;
[0007] The clamping mechanism includes a plurality of jaws arranged in a ring, each jaw is radially slidably installed on a jaw seat, a mounting cavity is provided in the jaw seat, one end of each jaw extends into the mounting cavity, and a sliding drive component for driving the jaw to slide is provided inside the mounting cavity.
[0008] The following is a further optimization of the above technical solution by the utility model:
[0009] The sliding drive assembly includes a rotating screw extending axially along the clamping jaw seat, both ends of the rotating screw are rotatably mounted on the inner wall of the mounting cavity, a sliding seat is installed on the rotating screw in a threaded manner, a fixing plate is fixed to one end of each clamping jaw extending into the mounting cavity, an articulated connecting rod is hingedly connected between each fixing plate and the sliding seat, and a stabilizing rod is hingedly connected between the articulated connecting rod and the mounting cavity.
[0010] Further optimization: the sliding drive assembly also includes a first transmission bevel gear and a second transmission bevel gear that mesh with each other, the first transmission bevel gear is fixedly mounted on the rotating screw, the second transmission bevel gear is rotatably mounted in the clamping claw seat through the shaft rod, and a control rotary block is rotatably mounted on the side wall of the clamping claw seat, and the control rotary block is fixedly connected to the shaft rod.
[0011] Further optimization: a second fixing frame is provided on one side of the first fixing frame, a clamping frame for clamping the other end of the hydraulic pipe is slidably installed on the second fixing frame, the clamping frame is slidably installed on the second fixing frame along the extension direction of the hydraulic pipe, and a position adjustment component is jointly installed between the second fixing frame and the clamping frame.
[0012] Further optimization: the position adjustment component includes a steering wheel rotatably mounted on the top of the second fixed frame, a tension spring is wound around the steering wheel, one end of the tension spring is connected to the clamping frame, and the other end of the tension spring is fixed to the second fixed frame.
[0013] Further optimization: a fixing seat is fixed on the top of the second fixing frame, a sliding rod is slidably installed on the fixing seat along the extension direction of the hydraulic pipe, a tension spring is fixedly installed on one end of the sliding rod, and a fixing frame is installed on the other end of the sliding rod.
[0014] Further optimization: the fixing frame includes a connecting block rotatably mounted on the sliding rod, a horizontal plate is fixed on the side wall of the connecting block away from the sliding rod, a vertical plate is fixed on the top of the horizontal plate, a groove is provided on the top of the vertical plate for limiting and locking the hydraulic pipe, a vertical rod is provided between the vertical plate and the connecting block, and the vertical rod is fixed to the top of the horizontal plate.
[0015] Further optimization: an anti-slip baffle is hingedly installed on the connecting block, and a torsion spring is installed at the hinge between the anti-slip baffle and the connecting block.
[0016] Further optimization: the power part is a driving motor, the motor housing of the driving motor is fixed to the top of the first fixing frame, and the clamping claw seat is fixed to the motor shaft of the driving motor.
[0017] The utility model adopts the above technical solution and has the following beneficial effects:
[0018] The above technical scheme adopted by the utility model is ingenious in conception and reasonable in structure. It adopts a high-efficiency and low-intensity automated winding method. After the hydraulic pipe is fixed, it is driven by a driving motor to rotate to wrap the spiral sheath around the outside of the hydraulic pipe. During this process, workers only need to operate the spiral sheath. No matter how long the hydraulic pipe is, it can be completed by one person. It not only improves the efficiency of the spiral sheath winding work on the hydraulic pipe, but also reduces the labor intensity and manpower cost investment of the workers.
[0019] When the hydraulic pipe is relatively long, the two ends of the hydraulic pipe are fixed respectively using clamps and clamping frames. This not only avoids the tail of the hydraulic pipe from swinging violently and injuring workers accidentally, but also avoids the situation where the spiral sheath winding effect is affected by the violent swing of the hydraulic pipe, thereby ensuring the winding quality and efficiency of the spiral sheath.
[0020] The elastic force of the tension spring is used to tighten the hydraulic pipe to a horizontal straightened state, without any adjustment of the positions of the first fixing frame and the second fixing frame, and without any other position adjustment operations, thereby greatly simplifying the fixing operation process of the hydraulic pipe.
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0023] Figure 2 for Figure 1 A magnified view of the structure at center A;
[0024] Figure 3 This is a schematic diagram of the structure of the clamping jaw seat in the embodiment of the utility model;
[0025] Figure 4 for Figure 3 Schematic cross-sectional view along the BB direction.
[0026] In the figure: 1-first fixed frame; 11-power member; 12-claw seat; 1201-installation cavity; 1202-rotating screw; 1203-sliding seat; 1204-fixed plate; 1205-hinged connecting rod; 1206-stabilizing rod; 1207-first transmission bevel gear; 1208-second transmission bevel gear; 1209-shaft rod; 1210-control rotary block; 1211-limiting groove; 13-claw; 2-hydraulic pipe; 21-ferrule nut; 3-second fixing frame; 31-fixing frame; 3101-connecting block; 3102-cross plate; 3103-vertical plate; 3104-slot; 3105-vertical rod; 32-position adjustment assembly; 3201-steering wheel; 3202-tension spring; 33-fixing seat; 34-sliding rod; 35-anti-slip baffle; 36-torsion spring; 4-spiral sheath; 5-pressing hook. DETAILED DESCRIPTION
[0027] like Figure 1-Figure 4 As shown together, a hydraulic pipe spiral sheath winding device includes a first fixed frame 1, on which a power piece 11 and a clamping claw seat 12 are arranged, the power piece 11 is fixedly mounted on the first fixed frame 1, the clamping claw seat 12 is driven to rotate by the power piece 11, and a clamping mechanism for clamping and fixing the end of the hydraulic pipe 2 is installed on the clamping claw seat 12.
[0028] This embodiment adopts a high-efficiency and low-intensity automated winding method. During the winding process, workers only need to operate the spiral sheath 4. No matter how long the hydraulic pipe 2 is, it can be completed by one person. This not only improves the efficiency of the winding work of the spiral sheath 4 on the hydraulic pipe 2, but also reduces the labor intensity and manpower cost investment of the workers.
[0029] The clamping mechanism includes a plurality of jaws 13 arranged in a ring shape, each jaw 13 is radially slidably installed on the jaw seat 12, a mounting cavity 1201 is provided in the jaw seat 12, one end of each jaw 13 extends into the mounting cavity 1201, and a sliding drive component for driving the jaw 13 to slide is provided inside the mounting cavity 1201.
[0030] like Figure 1-Figure 4 As shown together, the sliding drive assembly includes a rotating screw 1202 extending axially along the clamping jaw seat 12, both ends of the rotating screw 1202 are rotatably mounted on the inner wall of the mounting cavity 1201, a sliding seat 1203 is threadedly mounted on the rotating screw 1202, and a fixing plate 1204 is fixed to one end of each clamping jaw 13 extending into the mounting cavity 1201, and a hinged connecting rod 1205 is hingedly connected between each fixing plate 1204 and the sliding seat 1203, and a stabilizing rod 1206 is hingedly connected between the hinged connecting rod 1205 and the mounting cavity 1201.
[0031] Among them, the sliding drive assembly also includes a first transmission bevel gear 1207 and a second transmission bevel gear 1208 that are meshed with each other. The first transmission bevel gear 1207 is fixedly installed on the rotating screw 1202, and the second transmission bevel gear 1208 is rotatably installed in the clamping claw seat 12 through the shaft 1209. A control rotary block 1210 is rotatably installed on the side wall of the clamping claw seat 12, and the control rotary block 1210 is fixedly connected to the shaft 1209.
[0032] In this embodiment, the control rotary block 1210 or the shaft rod 1209 is limitedly matched with the clamping jaw seat 12 by a tight fit or a spline fit, so that in the absence of external force to twist, the control rotary block 1210 and the shaft rod 1209 cannot rotate in the clamping jaw seat 12, thereby ensuring the clamping, reliability and stability of the hydraulic pipe 2.
[0033] In this embodiment, the control rotary block 1210 can extend out of the outer wall of the clamping jaw seat 12 to directly control the rotation of the control rotary block 1210, or a limiting groove 1211 can be opened on its end surface to use a corresponding wrench to perform a rotation operation on it.
[0034] like Figure 1 and Figure 2 As shown together, a second fixing frame 3 is provided on one side of the first fixing frame 1, and a clamping frame 31 for clamping the other end of the hydraulic pipe 2 is slidably installed on the second fixing frame 3. The clamping frame 31 is slidably installed on the second fixing frame 3 along the extension direction of the hydraulic pipe 2, and a position adjustment component 32 is installed between the second fixing frame 3 and the clamping frame 31.
[0035] In this embodiment, if the hydraulic pipe 2 is relatively long, its tail will swing significantly during the rotation process, seriously affecting the winding quality of the spiral sheath 4 and even causing the winding work to be unable to proceed smoothly. Therefore, when the hydraulic pipe 2 is relatively long, the utility model can use the clamping claws 13 and the clamping frame 31 to fix the two ends of the hydraulic pipe 2 respectively, which not only avoids the situation where the tail of the hydraulic pipe 2 swings significantly and injures workers accidentally, but also avoids the situation where the winding effect of the spiral sheath 4 is affected by the significant swing of the hydraulic pipe 2, thereby ensuring the winding quality and winding efficiency of the spiral sheath 4.
[0036] Moreover, the position adjustment component 32 includes a steering wheel 3201 rotatably mounted on the top of the second fixed frame 3, a tension spring 3202 is wound around the steering wheel 3201, one end of the tension spring 3202 is fixedly connected to the clamping frame 31, and the other end of the tension spring 3202 is fixed to the second fixed frame 3.
[0037] Compared with the traditional winding device that requires adjusting the position of the first fixing frame 1 or the second fixing frame 3, the utility model uses the tensioning spring 3202 to control the tensioning of the hydraulic pipe 2, and no other position adjustment operations are required, thereby greatly simplifying the fixing operation process of the hydraulic pipe 2 and improving the winding efficiency of the spiral sheath 4 on the hydraulic pipe 2.
[0038] A fixing seat 33 is fixed on the top of the second fixing frame 3, and a slide bar 34 is slidably mounted on the fixing seat 33 along the extending direction of the hydraulic pipe 2. A tension spring 3202 is fixedly mounted on one end of the slide bar 34, and a fixing frame 31 is mounted on the other end of the slide bar 34.
[0039] In addition, the fixing frame 31 includes a connecting block 3101 rotatably mounted on the sliding rod 34, a horizontal plate 3102 is fixed on a side wall of the connecting block 3101 away from the sliding rod 34, a vertical plate 3103 is fixed on the top of the horizontal plate 3102, a groove 3104 is provided on the top of the vertical plate 3103 for limiting and locking the hydraulic pipe 2, a vertical rod 3105 is provided between the vertical plate 3103 and the connecting block 3101, and the vertical rod 3105 is fixed to the top of the horizontal plate 3102.
[0040] In this embodiment, the width of the slot 3104 is larger than the diameter of the hydraulic pipe 2 and smaller than the diameter of the clamping nut 21 at the end of the hydraulic pipe 2, thereby achieving the clamping and fixing of the end of the hydraulic pipe 2.
[0041] An anti-slip baffle 35 is hingedly mounted on the connecting block 3101 , and a torsion spring 36 is mounted at the hinge between the anti-slip baffle 35 and the connecting block 3101 .
[0042] In this embodiment, the anti-slip baffle 35 is provided to limit the clamping nut 21 at the end of the hydraulic pipe 2. When the hydraulic pipe 2 is fixed by the clamping frame 31, the worker rotates the anti-slip baffle 35 upward to open it, so that the hydraulic pipe 2 can be smoothly inserted into the slot 3104, and then the anti-slip baffle 35 is released. Under the elastic force of the torsion spring 36, the anti-slip baffle 35 rotates downward and is pressed against the side wall of the clamping nut 21, thereby preventing the hydraulic pipe 2 from falling off from the slot 3104 during rotation.
[0043] The power member 11 is a driving motor, a motor housing of the driving motor is fixed to the top of the first fixing frame 1 , and the clamping jaw seat 12 is fixed to the motor shaft of the driving motor.
[0044] In this embodiment, the control principle and control method of the driving motor are both existing technologies and are well known to ordinary technicians in this field, and will not be described in detail here.
[0045] When the length of the hydraulic pipe 2 is relatively short, the working process of the winding device is as follows:
[0046] In the first step, the ferrule nut 21 at one end of the hydraulic pipe 2 is placed on the clamping jaw 13, and the control rotary block 1210 on the side wall of the clamping jaw seat 12 is turned. The control rotary block 1210 transmits power through the shaft 1209, the second transmission bevel gear 1208 and the first transmission bevel gear 1207, and drives the rotating screw 1202 to rotate. The rotation of the rotating screw 1202 drives the slide seat 1203 to slide, and drives the articulated connecting rod 1205 to rotate inward to control the clamping jaw 13 to clamp inward synchronously, thereby clamping and fixing the ferrule nut 21.
[0047] In the second step, the spiral sheath 4 is wound around the fixed end of the hydraulic pipe 2 for 2-5 turns, and the spiral sheath 4 on the hydraulic pipe 2 is pressed with a pressing hook 5.
[0048] The third step is to start the power piece 11, which drives the clamping jaw seat 12 to rotate. The rotating clamping jaw seat 12 drives the hydraulic pipe 2 to rotate, so that the spiral sheath 4 is automatically wound onto the hydraulic pipe 2.
[0049] Step 4: After winding is completed, remove the hydraulic pipe 2, install a new hydraulic pipe 2, and repeat the above operation.
[0050] When the length of the hydraulic pipe 2 is relatively long, the working process of the winding device is as follows:
[0051] In the first step, the ferrule nut 21 at one end of the hydraulic pipe 2 is placed on the clamping jaw 13, and the control rotary block 1210 on the side wall of the clamping jaw seat 12 is turned. The control rotary block 1210 transmits power through the shaft 1209, the second transmission bevel gear 1208 and the first transmission bevel gear 1207, and drives the rotating screw 1202 to rotate. The rotation of the rotating screw 1202 drives the slide seat 1203 to slide, and drives the articulated connecting rod 1205 to rotate inward to control the clamping jaw 13 to clamp inward synchronously, thereby clamping and fixing the ferrule nut 21.
[0052] In the second step, pull the clamping frame 31 in the direction of the first fixing frame 1, insert the other end of the hydraulic pipe 2 into the slot 3104, use the vertical plate 3103 to clamp the clamping nut 21 at the end of the hydraulic pipe 2, and after loosening the clamping frame 31, under the elastic force of the tensioning spring 3202, the clamping frame 31 slides back and pulls the hydraulic pipe 2 to a horizontal state.
[0053] In the third step, the spiral sheath 4 is wound around the fixed end of the hydraulic pipe 2 for 2-5 turns, and the spiral sheath 4 on the hydraulic pipe 2 is pressed with the pressing hook 5.
[0054] The fourth step is to start the power piece 11, which drives the clamping jaw seat 12 to rotate. The rotating clamping jaw seat 12 drives the hydraulic pipe 2 to rotate, so that the spiral sheath 4 is automatically wound onto the hydraulic pipe 2.
[0055] Step 5. After winding is completed, remove the hydraulic pipe 2, install a new hydraulic pipe 2, and repeat the above operation.
[0056] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hydraulic pipe spiral sheath winding device, comprising a first fixing frame (1), characterized in that: The first fixed frame (1) is provided with a power member (11) and a clamping claw seat (12), the power member (11) is fixedly mounted on the first fixed frame (1), the clamping claw seat (12) is driven to rotate by the power member (11), and a clamping mechanism for clamping and fixing the end of the hydraulic pipe (2) is installed on the clamping claw seat (12); The clamping mechanism comprises a plurality of clamping jaws (13) arranged in a ring shape, each clamping jaw (13) being radially slidably mounted on a clamping jaw seat (12), a mounting cavity (1201) being provided in the clamping jaw seat (12), one end of each clamping jaw (13) extending into the mounting cavity (1201), and a sliding drive component for driving the clamping jaw (13) to slide being provided inside the mounting cavity (1201).
2. A hydraulic pipe spiral sheath winding device according to claim 1, characterized in that: The sliding drive assembly comprises a rotating screw (1202) extending axially along the clamping jaw seat (12), both ends of the rotating screw (1202) are rotatably mounted on the inner wall of the mounting cavity (1201), a sliding seat (1203) is mounted on the rotating screw (1202) in a threaded manner, a fixing plate (1204) is fixed to one end of each clamping jaw (13) extending into the mounting cavity (1201), an articulated connecting rod (1205) is hingedly connected between each fixing plate (1204) and the sliding seat (1203), and a stabilizing rod (1206) is hingedly connected between the articulated connecting rod (1205) and the mounting cavity (1201).
3. A hydraulic pipe spiral sheath winding device according to claim 2, characterized in that: The sliding drive assembly further comprises a first transmission bevel gear (1207) and a second transmission bevel gear (1208) meshing with each other, wherein the first transmission bevel gear (1207) is fixedly mounted on the rotating screw (1202), and the second transmission bevel gear (1208) is rotatably mounted in the clamping claw seat (12) via a shaft (1209), and a control rotary block (1210) is rotatably mounted on the side wall of the clamping claw seat (12), and the control rotary block (1210) is fixedly connected to the shaft (1209).
4. A hydraulic pipe spiral sheath winding device according to any one of claims 1 to 3, characterized in that: A second fixing frame (3) is provided on one side of the first fixing frame (1); a clamping frame (31) for clamping the other end of the hydraulic pipe (2) is slidably mounted on the second fixing frame (3); the clamping frame (31) is slidably mounted on the second fixing frame (3) along the extension direction of the hydraulic pipe (2); and a position adjustment component (32) is installed between the second fixing frame (3) and the clamping frame (31).
5. A hydraulic pipe spiral sheath winding device according to claim 4, characterized in that: The position adjustment assembly (32) comprises a steering wheel (3201) rotatably mounted on the top of the second fixing frame (3), a tension spring (3202) passing around the steering wheel (3201), one end of the tension spring (3202) being connected to the clamping frame (31), and the other end of the tension spring (3202) being fixed to the second fixing frame (3).
6. A hydraulic pipe spiral sheath winding device according to claim 5, characterized in that: A fixing seat (33) is fixed on the top of the second fixing frame (3), a sliding rod (34) is slidably mounted on the fixing seat (33) along the extension direction of the hydraulic pipe (2), a tension spring (3202) is fixedly mounted on one end of the sliding rod (34), and a fixing frame (31) is mounted on the other end of the sliding rod (34).
7. A hydraulic pipe spiral sheath winding device according to claim 6, characterized in that: The clamping frame (31) comprises a connecting block (3101) rotatably mounted on the sliding rod (34); a horizontal plate (3102) is fixed to a side wall of the connecting block (3101) away from the sliding rod (34); a vertical plate (3103) is fixed to the top of the horizontal plate (3102); a slot (3104) for limiting and locking the hydraulic pipe (2) is provided at the top of the vertical plate (3103); a vertical rod (3105) is provided between the vertical plate (3103) and the connecting block (3101); and the vertical rod (3105) is fixed to the top of the horizontal plate (3102).
8. A hydraulic pipe spiral sheath winding device according to claim 7, characterized in that: An anti-slip baffle (3106) is hingedly mounted on the connecting block (3101), and a torsion spring (3107) is mounted at the hinge between the anti-slip baffle (3106) and the connecting block (3101).
9. A hydraulic pipe spiral sheath winding device according to claim 8, characterized in that: The power member (11) is a driving motor, a motor housing of the driving motor is fixed to the top of the first fixing frame (1), and the clamping jaw seat (12) is fixed to the motor shaft of the driving motor.
Citation Information
Patent Citations
Winding tool for spiral protective sleeve on hydraulic pipe
CN209988916U