Metal surface galvanizing device

By introducing the design of the scraper frame and cleaning wheel into the galvanizing device, the problem that the existing device cannot remove solid impurities in the galvanizing solution is solved, achieving more efficient impurity cleaning and improving the quality of galvanizing.

CN222389947UActive Publication Date: 2025-01-24HUZHOU JINJIU PLATING CO LTD
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Patent Information

Application Number
CN202420914469.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-24
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing galvanizing devices cannot effectively remove solid impurities precipitated and adsorbed in galvanizing solution, affecting the quality of galvanizing and service life of the equipment.

Method used

A metal surface galvanizing device is designed, including a scraper frame and a cleaning wheel. The scraper frame is equipped with a movable scraper and a slag removal board. The cleaning wheel is equipped with a brush plate and a brush for cleaning the inner wall of the galvanizing pool. and solid impurities at the bottom.

Benefits of technology

It effectively removes solid impurities on the inner wall and bottom of the galvanizing pool, improves the purity of the galvanizing solution and the quality of galvanizing, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metal processing, in particular to a metal surface galvanization device which comprises a galvanization pool, a scraper frame and a cleaning wheel, a water outlet is arranged on one side of the bottom of the galvanization pool, a sealing plate is hinged to the water outlet, a fixing seat is fixedly mounted on one side of the top of the galvanization pool, and the cleaning wheel is arranged on the fixing seat. A mounting groove is formed in the fixing seat, a scraper frame is arranged at the top of the galvanizing pool, and a scraper and the cleaning wheel are arranged at the bottom of the scraper frame and located in the galvanizing pool; wherein a driving assembly is arranged in the mounting groove, the driving assembly is used for driving the scraper frame to move, the scraper can remove solid impurities precipitated and adsorbed on the inner wall of the galvanizing bath, and a connecting spring is further arranged in the cleaning wheel and can scrape and wash uneven impurities. And in addition, solid impurities floating on the surface of the galvanizing liquid are fished out through a slag fishing plate, the purity of the galvanizing liquid is guaranteed, and the galvanizing quality is prevented from being affected by excessive solid impurities.
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Description

Technical Field

[0001] The utility model relates to the field of metal processing, in particular to a metal surface galvanizing device. Background Art

[0002] Galvanizing of metal surfaces is a common anti-corrosion treatment method. It forms a protective layer of zinc on the metal surface to extend its service life and improve corrosion resistance. It is usually used in steel products such as steel pipes, steel plates, steel structures, etc. Commonly used electroplating solutions include cyanide zinc plating, zincate zinc plating, chloride zinc plating, sulfate zinc plating, etc.

[0003] In order to better extend the service life of the metal and improve the corrosion resistance, galvanizing can be performed by electroplating, so a metal surface galvanizing device is needed. For example, the prior art Chinese patent publication number "CN217173843U" discloses a metal surface galvanizing device, including a galvanizing pool, and symmetrically arranged cleaning mechanisms are provided on the left and right sides of the galvanizing pool. The cleaning mechanism includes a fixed seat, a first screw, a first motor, a moving seat, a second screw, a second motor, and a moving block. A bracket is fixed on the moving block, and the bent end of the bracket is folded into the galvanizing pool. The first scraper is fixed at one end of the bracket folded into the galvanizing pool. The horizontal section of the bracket is slidably connected with a movable rod, and a second scraper is fixed under the movable rod. A spring rod is provided between the movable rod and the vertical section of the bracket. The cleaning mechanism of the utility model can clean impurities on the surface of the galvanizing liquid without manual cleaning, which is convenient and safe. During cleaning, the rope hanging the metal can also be avoided.

[0004] Some galvanizing devices are equipped with a pair of scrapers to scrape off the scum on the surface of the galvanizing liquid in the galvanizing pool. However, in actual operation, zincate and sulfate galvanizing liquids will produce some solid impurities after the galvanizing reaction, such as zinc cyanide and zinc chloride. These solid impurities will not only precipitate and adsorb on the inner wall of the galvanizing pool, but also affect the quality of metal galvanizing. Similar galvanizing devices can only clean the scum on the surface of the galvanizing liquid, but cannot clean the solid impurities that have been precipitated or even adsorbed. After a long time, the adverse effects on metal galvanizing will become greater and greater. Utility Model Content

[0005] The utility model aims to solve the above-mentioned shortcomings in the prior art and proposes a metal surface galvanizing device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A metal surface galvanizing device is designed, comprising a galvanizing pool, a scraper frame and a cleaning wheel, a drain outlet is provided on one side of the bottom of the galvanizing pool, and a sealing plate is hinged at the drain outlet, a fixing seat is fixedly installed on one side of the top of the galvanizing pool, a mounting groove is opened in the fixing seat, a scraper frame is provided on the top of the galvanizing pool, and a scraper and the cleaning wheel are provided at the bottom of the scraper frame located in the galvanizing pool;

[0008] Wherein, a driving component is arranged in the installation groove, and the driving component is used for driving the scraper frame to move.

[0009] Furthermore, the installation slot is in a convex shape, and the driving assembly includes a first motor, which is fixedly installed at one end of the installation slot, and a wire rod is fixedly installed at the shaft end of the first motor.

[0010] Furthermore, the screw rod is threadedly connected to a threaded block, the threaded block is slidably connected to the mounting groove, and the scraper frame is fixedly installed on the top thereof, and the bottom surface of the scraper frame is located on both sides of the inner wall of the galvanizing pool and is detachably connected to the scrapers.

[0011] Furthermore, a second motor is fixedly installed at one end of the top of the scraper frame, and the shaft end of the second motor passes through the scraper frame and is fixedly installed with a plurality of first bevel gears. The other end of the scraper frame is rotatably connected to a plurality of round rods, and a second bevel gear is fixedly installed at one end of the round rod, and the first bevel gear rotates in meshing with the second bevel gear.

[0012] Furthermore, the cleaning wheel includes a fixed plate and a brush plate. The fixed plate is fixedly installed on the other end of the round rod. The fixed plate and the brush plate are fixedly connected by a plurality of connecting springs. A brush is provided at the other end of the brush plate.

[0013] Furthermore, a slag scooping plate is detachably installed between a pair of scrapers, a filter plate is provided at the bottom of the slag scooping plate, a protective shell is provided at the top of the scraper frame, and the first bevel gear and the second bevel gear are both provided in the protective shell.

[0014] The utility model proposes a metal surface galvanizing device, which has the beneficial effects that: the utility model is provided with a pair of scrapers and a plurality of cleaning wheels, the scrapers can remove solid impurities precipitated and adsorbed on the inner wall of the galvanizing pool, and considering that the precipitated solid impurities are most likely to accumulate at the bottom of the galvanizing pool, they can be well removed by the cleaning wheel, and a connecting spring is also provided in the cleaning wheel to scrape and wash the uneven impurities, and the solid impurities floating on the surface of the galvanizing liquid are removed by the slag scooping plate, thereby ensuring the purity of the galvanizing liquid and avoiding affecting the galvanizing quality due to excessive solid impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the scraper of the utility model;

[0017] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of area A;

[0018] Figure 4 This is a schematic diagram of the structure of the cleaning wheel of the utility model.

[0019] In the figure: 1. galvanizing tank; 11. drain outlet; 12. sealing plate; 2. scraper frame; 21. scraper; 3. cleaning wheel; 31. fixing plate; 32. brush plate; 33. connecting spring; 34. brush; 4. fixing seat; 41. mounting groove; 5. driving assembly; 51. first motor; 52. screw rod; 53. threaded block; 54. second motor; 55. first bevel gear; 56. round rod; 57. second bevel gear; 6. slag scooping plate; 61. filter plate; 7. protective shell. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4 A metal surface galvanizing device comprises a galvanizing pool 1, a scraper frame 2 and a cleaning wheel 3. A drain port 11 is provided on one side of the bottom of the galvanizing pool 1, and a sealing plate 12 is hinged at the drain port 11. A fixing seat 4 is fixedly installed on one side of the top of the galvanizing pool 1, and a mounting groove 41 is opened in the fixing seat 4. A scraper frame 2 is provided on the top of the galvanizing pool 1, and the bottom of the scraper frame 2 is located in the galvanizing pool 1 and is provided with a scraper 21 and the cleaning wheel 3. A positive electrode and a negative electrode are provided in the galvanizing pool 1, and both the positive electrode and the negative electrode are connected to an external power supply. After the two are energized, the metal is galvanized using a galvanizing liquid by electrogalvanizing.

[0022] Wherein, a driving assembly 5 is disposed in the mounting groove 41 , and the driving assembly 5 is used for driving the scraper frame 2 to move.

[0023] Specifically, the mounting slot 41 is in a convex shape, and the driving assembly 5 includes a first motor 51 . The first motor 51 is fixedly mounted at one end of the mounting slot 41 , and a wire rod 52 is fixedly mounted at the shaft end of the first motor 51 .

[0024] Furthermore, the screw rod 52 is threadedly connected to a threaded block 53, the threaded block 53 is slidably connected to the mounting groove 41, and the scraper frame 2 is fixedly installed on the top thereof, the bottom surface of the scraper frame 2 is located on both sides of the inner wall of the galvanizing pool 1 and is detachably connected to the scrapers 21, the first motor 51 drives the screw rod 52 to drive the threaded block 53 to move, thereby driving the scraper frame 2 to drive a pair of scrapers 21 to move, so that the solid impurities precipitated and adsorbed on the inner wall of the galvanizing pool 1 can be removed, and a rubber pad is provided on the side of the scraper 21 close to the inner wall of the galvanizing pool 1.

[0025] In more detail, a second motor 54 is fixedly installed at one end of the top of the scraper frame 2, and a plurality of first bevel gears 55 are fixedly installed on the shaft end of the second motor 54 passing through the scraper frame 2. A plurality of round rods 56 are rotatably connected to the other end of the scraper frame 2, and a second bevel gear 57 is fixedly installed at one end of the round rod 56. The first bevel gear 55 meshes and rotates with the second bevel gear 57. When the second motor 54 rotates, it drives the first bevel gear 55 to drive the second bevel gear 57 to rotate. The purpose is to drive the cleaning wheel 3 to rotate through the round rod 56 and cooperate with the first motor 51 to move. Considering that solid impurities are most likely to accumulate and precipitate at the bottom of the galvanizing pool 1, the cleaning wheel 3 can well remove the stubborn impurities at the bottom.

[0026] In general, the cleaning wheel 3 includes a fixed plate 31 and a brush plate 32. The other end of the round rod 56 is fixedly mounted with the fixed plate 31. The fixed plate 31 and the brush plate 32 are fixedly connected by a plurality of connecting springs 33. A brush 34 is provided at the other end of the brush plate 32. The connecting spring 33 is not only used to connect the fixed plate 31 and the brush plate 32 together, but also to provide elastic support for the brush plate 32. Considering that the surface of the galvanizing pool 1 will be uneven if there are more impurities deposited at the bottom, the connecting spring 33 can well solve the problem of poor cleaning effect due to uneven surface.

[0027] Finally, a slag scoop plate 6 is detachably installed between a pair of the scrapers 21, a filter plate 61 is provided at the bottom of the slag scoop plate 6, a protective shell 7 is provided on the top of the scraper frame 2, and the first bevel gear 55 and the second bevel gear 57 are both arranged in the protective shell 7. If a large amount of solid impurities are not generated in the galvanizing pool 1, the impurities floating on the surface of the galvanizing liquid can be removed by moving the slag scoop plate 6, and the filter plate 61 is provided in the slag scoop plate 6 for removing impurities retained in the galvanizing liquid. The protective shell 7 is used to protect the first bevel gear 55 and the second bevel gear 57, and is also used to protect bystanders from being touched and injured.

[0028] Working method: During operation, the galvanizing liquid is poured into the galvanizing pool 1. The metal to be galvanized can be placed in the galvanizing pool 1 by a lifting device using a hanging rope, etc., and the positive and negative electrodes are energized to electrogalvanize the metal. Then, the first motor 51 drives the screw rod 52 to move the threaded block 53, so as to drive the scraper frame 2 to drive a pair of scrapers 21 to move. The scraper 21 removes the solid impurities precipitated and adsorbed on the inner wall of the galvanizing pool 1, and the second motor 54 needs to be started when the scraper frame 2 moves. When the second motor 54 rotates, it drives the first bevel gear 55 to drive the second bevel gear 57 to rotate, and the cleaning wheel 3 is driven to rotate through the round rod 56 to clean the bottom of the galvanizing pool 1 where solid impurities are most likely to accumulate and precipitate. In addition, the slag plate 6 can also scrape impurities floating on the surface of the galvanizing liquid, and then the galvanizing liquid or the cleaning solution is discharged through the drain port 11.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal surface galvanizing device, comprising a galvanizing pool (1), a scraper frame (2) and a cleaning wheel (3), characterized in that: A drainage port (11) is provided on one side of the bottom of the galvanizing pool (1), and a sealing plate (12) is hingedly connected to the drainage port (11); a fixing seat (4) is fixedly installed on one side of the top of the galvanizing pool (1), and a mounting groove (41) is provided in the fixing seat (4); a scraper frame (2) is provided on the top of the galvanizing pool (1); and a scraper (21) and the cleaning wheel (3) are provided at the bottom of the scraper frame (2) located in the galvanizing pool (1); Wherein, a driving component (5) is arranged in the installation groove (41), and the driving component (5) is used to drive the scraper frame (2) to move.

2. A metal surface galvanizing device according to claim 1, characterized in that: The mounting groove (41) is in a convex shape. The driving assembly (5) comprises a first motor (51). The first motor (51) is fixedly mounted on one end of the mounting groove (41). A threaded rod (52) is fixedly mounted on the shaft end of the first motor (51).

3. A metal surface galvanizing device according to claim 2, characterized in that: The screw rod (52) is threadedly connected to a threaded block (53), the threaded block (53) is slidably connected to the mounting groove (41), and the scraper frame (2) is fixedly mounted on the top thereof, and the bottom surface of the scraper frame (2) is located on both sides of the inner wall of the galvanizing pool (1) and is detachably connected to the scraper (21).

4. A metal surface galvanizing device according to claim 1, characterized in that: A second motor (54) is fixedly mounted on one end of the top of the scraper frame (2); a plurality of first bevel gears (55) are fixedly mounted on the shaft end of the second motor (54) passing through the scraper frame (2); a plurality of round rods (56) are rotatably connected to the other end of the scraper frame (2); a second bevel gear (57) is fixedly mounted on one end of the round rod (56); and the first bevel gear (55) rotates in meshing engagement with the second bevel gear (57).

5. A metal surface galvanizing device according to claim 4, characterized in that: The cleaning wheel (3) comprises a fixing plate (31) and a brush plate (32); the fixing plate (31) is fixedly mounted on the other end of the round rod (56); the fixing plate (31) and the brush plate (32) are fixedly connected via a plurality of connecting springs (33); and a brush (34) is provided on the other end of the brush plate (32).

6. A metal surface galvanizing device according to claim 4, characterized in that: A slag scooping plate (6) is detachably mounted between the pair of scrapers (21), a filter plate (61) is provided at the bottom of the slag scooping plate (6), a protective shell (7) is provided at the top of the scraper frame (2), and a first bevel gear (55) and a second bevel gear (57) are both provided in the protective shell (7).

Citation Information

Patent Citations

  • Metal surface galvanizing device

    CN217173843U