Automatic cleaning device for forming net
By designing an automatic cleaning device for the forming mesh and using a combination of a lifting mechanism and a cleaning mechanism, the problem that the existing technology can only clean the forming mesh of a specific size has been solved, and efficient cleaning of forming meshes of different sizes has been achieved, ensuring the smoothness and smoothness of the forming mesh. Improvement of paper quality.
Patent Information
- Application Number
- CN202421170741.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The prior art can only clean molded webs of specific sizes, which have limitations.
An automatic forming net cleaning device is designed, including a lifting mechanism and a cleaning mechanism. By adjusting the height and distance of the lifting mechanism, it can be adapted to different sizes of forming nets, and by increasing the number of cleaning mechanisms, uniform cleaning of the forming net can be achieved.
The efficient cleaning of different sizes of forming nets has been realized, the problem of existing technical limitations is solved, and the smoothness of the forming network and the improvement of paper quality.
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Figure CN222390135U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forming net cleaning, in particular to an automatic forming net cleaning device. Background Art
[0002] The forming net cleaning device is a device used to clean the forming net of a paper machine. The forming net is an important component in the papermaking process, used to capture the fibers in the pulp and form a fiber mesh structure of the paper. During long-term use, impurities such as pulp residues, fibers, and dust will accumulate on the forming net, leading to problems such as forming net blockage, reduced flow, and reduced paper quality.
[0003] The Chinese utility model with publication number CN210287956U proposes a cleaning device for a forming net of a paper machine: when the forming net is to be cleaned, the paper machine and the water pump are started, and the motor drives the forming net to operate. Since the brush abuts against the forming net, the brush will brush off or loosen the pulp adhering to the forming net during the operation of the forming net. The high-pressure nozzle sprays a high-pressure water flow, and since the nozzle of the high-pressure nozzle is aimed at the abutment between the brush and the forming net, the brush can assist the brush in brushing off the pulp when it passes through the brush.
[0004] However, the prior art still has shortcomings: the prior art can only clean forming nets of specific sizes, which has limitations. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides an automatic cleaning device for a forming net, which solves the problem that the prior art can only clean a forming net of a specific size, which is limited.
[0006] To achieve the above-mentioned purpose, the utility model proposes an automatic cleaning device for a forming net, comprising: a bottom plate, the upper end surface of the bottom plate is symmetrically and slidably connected with a lifting mechanism, a cleaning mechanism is slidably arranged between the two lifting mechanisms, the lifting mechanism comprises an upper fixed plate, a cylinder, and a lower fixed plate, the sides of the two upper fixed plates close to each other are rotatably connected with sleeves, a fixed column is slidably connected between the insides of the two sleeves, the fixed column and the sleeve are provided with connecting holes that match each other, an insertion rod is provided at the overlapping part of the fixed column and the sleeve, the insertion rod is inserted into the corresponding connecting holes of the fixed column and the sleeve, the cleaning mechanism comprises two first fixed plates, the two first fixed plates are symmetrically and fixedly connected above the fixed column, and the two first fixed plates are symmetrically and slidably arranged between the two lifting mechanisms. A plurality of brushes are fixedly installed on the upper end surfaces of the first fixing plates, and embedded holes are provided on the sides of the two first fixing plates away from each other. The backs of the two first fixing plates are fixedly connected to the second fixing plates, and the sides of the two second fixing plates away from each other also have embedded holes. A plurality of nozzles are fixedly installed on the second fixing plates, and the sides of the two first fixing plates away from each other are detachably connected to the mounting plates, and a plurality of brushes and a plurality of nozzles are also arranged on the mounting plates. An embedded rod is fixedly connected to the side of the mounting plate close to the first fixing plate, and the embedded rod is adapted to the embedded hole. An embedded hole is also provided on the side of the mounting plate away from the first fixing plate, and the embedded hole on the mounting plate is used to connect with a subsequent mounting plate.
[0007] As a further solution of the utility model: a slide groove is opened at the upper end of the bottom plate, the lower fixed plate is slidably connected in the slide groove of the bottom plate, the cylinder is fixedly arranged on the upper end surface of the lower fixed plate, and the output end of the cylinder is fixedly connected to the upper fixed plate.
[0008] As a further solution of the utility model: an opening is set at one end of the two sleeves facing each other, a gear is fixedly sleeved on the outside of one of the sleeves, a hydraulic cylinder is fixedly set on the side of the upper fixed plate corresponding to the gear, a rack is slidably set in front of the upper fixed plate corresponding to the gear, the rack is meshed and connected with the gear, and the output end of the hydraulic cylinder is connected to the rack through a rod body; one end of the other sleeve passes through the other upper fixed plate and is threadedly connected with a nut.
[0009] As a further solution of the utility model: a water tank is fixedly arranged on the upper end surface of the bottom plate, a water pump is fixedly arranged inside the water tank, the water outlet end of the water pump is fixedly connected to a water outlet pipe, a connecting piece is symmetrically fixedly sleeved on the outside of the fixed column, the connecting piece is connected to the corresponding first fixed plate, the end surfaces of the two first fixed plates are arranged to fit each other, the second fixed plate is arranged at an angle, one end of the nozzle is connected to a connecting pipe, and the other end of the connecting pipe is connected to the water outlet pipe.
[0010] As a further solution of the utility model: a guide plate is fixedly provided on the upper end of the bottom plate, the guide plate includes an embedded plate and a guide plate body, the embedded plate and the guide plate body are inclined, the lower end of the guide plate body is fixedly connected to the bottom plate through a rod body, the two sides of the guide plate body are slidably connected to the embedded plate, the embedded plate and the guide plate body are arranged between two lifting mechanisms, and a collecting box is fixedly provided on the upper end surface of the bottom plate, and one end of the embedded plate and the guide plate body extends into the interior of the collecting box.
[0011] As a further solution of the utility model: the upper end surface of the bottom plate is fixedly connected with a support frame, rollers are rotatably arranged at both ends of the support frame, and a forming net body is transmission-arranged between the outer surfaces of the two rollers.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] According to the height of the forming net body from the ground, the height of the lifting mechanism from the ground is adjusted, and the cylinder is started. The output end of the cylinder drives the upper fixed plate to move in the vertical direction, so that the cleaning mechanism can move up or down, so that the cleaning mechanism adapts to the height of the forming net body from the ground; when it is necessary to make the distance between the two lifting mechanisms adapt to the width of the forming net body, the two lower fixed plates slide in the slide groove so that the two lower fixed plates are close to or away from each other. When the upper fixed plate moves in the slide groove, it will drive the corresponding sleeve to move together. After the distance between the two lifting mechanisms is adapted to the width of the forming net body, the sliding of the upper fixed plate is stopped, and the insertion rod is inserted into the corresponding connecting hole of the fixed column and the sleeve to achieve the fixation of the fixed column and the sleeve, and then the fixation between the two lifting mechanisms is achieved; when the distance between the two lifting mechanisms is adapted to the width of the forming net body, the number of cleaning mechanisms needs to be increased so that the cleaning mechanisms are evenly distributed between the two lifting mechanisms: according to the distance between the two lifting mechanisms, the number of mounting plates is appropriately increased on one side of each first fixed plate, and the embedded rod is inserted into the inside of the embedded hole to achieve the fixation of the mounting plate and the first fixed plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the utility model;
[0016] Figure 3 It is a partial structural schematic diagram of the utility model;
[0017] Figure 4 It is a partial structural schematic diagram of the utility model;
[0018] Figure 5 It is a partial structural schematic diagram of the utility model.
[0019] In the figure: 1. support frame; 2. roller; 3. forming net body; 4. bottom plate; 5. collecting box; 6. guide plate; 61. embedded plate; 62. guide plate body; 7. lifting mechanism; 71. upper fixed plate; 72. cylinder; 73. lower fixed plate; 8. water tank; 9. water outlet pipe; 10. sleeve; 11. gear; 12. rack; 13. hydraulic cylinder; 14. fixing column; 15. connecting hole; 16. plug rod; 17. nut; 18. first fixing plate; 181. brush; 19. second fixing plate; 191. nozzle; 192. connecting pipe; 20. connecting piece; 21. mounting plate; 211. embedded rod; 22. embedded hole. DETAILED DESCRIPTION
[0020] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-5 As shown, an automatic cleaning device for a forming mesh comprises: a bottom plate 4, the upper end surface of the bottom plate 4 is fixedly connected to a support frame 1, the support frame 1 is a part of a papermaking machine, rollers 2 are rotatably arranged at both ends of the support frame 1, the rollers 2 are driven by a motor of the papermaking machine, and a forming mesh body 3 is transmitted between the outer surfaces of the two rollers 2.
[0022] A water tank 8 is fixedly provided on the upper end surface of the bottom plate 4 . Water is stored in the water tank 8 . A water pump is fixedly provided in the water tank 8 . A water outlet pipe 9 is fixedly connected to the water outlet end of the water pump.
[0023] The upper end surface of the bottom plate 4 is symmetrically slidably connected with a lifting mechanism 7, and a cleaning mechanism is slidably arranged between the two lifting mechanisms 7. The cleaning mechanism is used to clean the forming net body 3. A slide groove is opened at the upper end of the bottom plate 4. The lifting mechanism 7 includes an upper fixed plate 71, a cylinder 72, and a lower fixed plate 73. The lower fixed plate 73 is slidably connected in the slide groove of the bottom plate 4. The two lower fixed plates 73 can slide in the slide groove so that the two lower fixed plates 73 are close to or away from each other, so that the distance between the two lifting mechanisms 7 can adapt to the width of the forming net body 3. The cylinder 72 is fixedly arranged on the upper end surface of the lower fixed plate 73, and the output end of the cylinder 72 is fixedly connected to the upper fixed plate 71.
[0024] The cylinder 72 is started, and the output end of the cylinder 72 drives the upper fixing plate 71 to move in the vertical direction, so that the cleaning mechanism can move upward or downward, so that the cleaning mechanism adapts to the height of the forming net body 3 from the ground.
[0025] The sides of the two upper fixed plates 71 that are close to each other are rotatably connected with sleeves 10, and openings are set at the ends of the two sleeves 10 that face each other. A fixing column 14 is slidably connected between the insides of the two sleeves 10. The fixing column 14 and the sleeve 10 are provided with matching connecting holes 15, and the overlapping part of the fixing column 14 and the sleeve 10 is provided with an insert rod 16, which is inserted into the corresponding connecting holes 15 of the fixing column 14 and the sleeve 10 to fix the fixing column 14 and the sleeve 10, and the cleaning mechanism is set above the sleeve 10 and the fixing column 14.
[0026] When the lower fixed plate 73 moves in the slide groove, it will drive the corresponding sleeve 10 to move together. During this process, the fixed column 14 is stationary. After the distance between the two lifting mechanisms 7 is adapted to the width of the forming net body 3, the sliding of the lower fixed plate 73 is stopped, and the insertion rod 16 is inserted into the corresponding connecting hole 15 of the fixed column 14 and the sleeve 10 to achieve the fixation of the fixed column 14 and the sleeve 10, thereby achieving the fixation between the two lifting mechanisms 7.
[0027] A gear 11 is fixedly sleeved on the outside of one of the sleeves 10, a hydraulic cylinder 13 is fixedly arranged on the side of the upper fixed plate 71 corresponding to the gear 11, a rack 12 is slidably arranged in front of the upper fixed plate 71 corresponding to the gear 11, the rack 12 is meshed and connected with the gear 11, and the output end of the hydraulic cylinder 13 is connected to the rack 12 through a rod; one end of the other sleeve 10 passes through the other upper fixed plate 71 and is threadedly connected with a nut 17.
[0028] When the rotation angle of the cleaning mechanism needs to be adjusted, the nut 17 is loosened and the hydraulic cylinder 13 is started. The output end of the hydraulic cylinder 13 drives the rack 12 to move, and the rack 12 drives the gear 11 to rotate. After the cleaning mechanism rotates to a suitable angle, the hydraulic cylinder 13 is stopped and the nut 17 is rotated to fix the sleeve 10 and the fixing column 14 as a whole to prevent the cleaning mechanism from rotating during use.
[0029] The cleaning mechanism includes two first fixing plates 18, which are symmetrically fixedly connected above the fixing column 14. The outside of the fixing column 14 is symmetrically fixedly sleeved with a connecting piece 20, which is connected to the corresponding first fixing plates 18. The end faces of the two first fixing plates 18 are arranged to fit each other, so that there is no cleaning dead corner when cleaning the forming net body 3. A plurality of brushes 181 are fixedly installed on the upper end faces of the two first fixing plates 18. The sides of the two first fixing plates 18 that are away from each other are provided with embedded holes 22. The backs of the two first fixing plates 18 are fixedly connected with a second fixing plate 19. The second fixing plate 19 is inclined. The sides of the two second fixing plates 19 that are away from each other are also provided with embedded holes 22. A plurality of nozzles 191 are fixedly installed on the second fixing plate 19. The nozzles 191 and the brushes 181 are used together to clean the forming net body 3. One end of the nozzle 191 is connected to a connecting pipe 192, and the other end of the connecting pipe 192 is connected to the water outlet pipe 9.
[0030] When the distance between the two lifting mechanisms 7 is adapted to the width of the forming net body 3, it is necessary to increase the number of cleaning mechanisms so that the cleaning mechanisms are evenly distributed between the two lifting mechanisms 7. The sides of the two first fixed plates 18 that are away from each other are detachably connected with a mounting plate 21, and a plurality of brushes 181 and a plurality of nozzles 191 are also arranged on the mounting plate 21. The side of the mounting plate 21 close to the first fixed plate 18 is fixedly connected with an embedded rod 211, and the embedded rod 211 is adapted to the embedded hole 22, and the embedded rod 211 can be inserted into the embedded hole 22 to realize the fixation of the mounting plate 21 and the first fixed plate 18. The side of the mounting plate 21 away from the first fixed plate 18 is also provided with an embedded hole 22, and the embedded hole 22 on the mounting plate 21 is used to connect with a subsequent mounting plate 21.
[0031] A guide plate 6 is fixedly provided at the upper end of the base plate 4, and the guide plate 6 includes an inner plate 61 and a guide plate body 62. The inner plate 61 and the guide plate body 62 are inclinedly arranged, and the lower end of the guide plate body 62 is fixedly connected to the base plate 4 through a rod body, and the two sides of the guide plate body 62 are slidably connected to the inner plate 61. The inner plate 61 and the guide plate body 62 are arranged between the two lifting mechanisms 7, and the inner plate 61 can slide on both sides of the guide plate body 62 to adapt to the distance between the two lifting mechanisms 7.
[0032] The upper end surface of the bottom plate 4 is fixedly provided with a collecting box 5 , and one end of the inner plate 61 and the guide plate body 62 extend into the interior of the collecting box 5 .
[0033] Working principle:
[0034] When it is necessary to clean the forming net body 3, the height of the lifting mechanism 7 from the ground is adjusted according to the height of the forming net body 3 from the ground, and the cylinder 72 is started. The output end of the cylinder 72 drives the upper fixed plate 71 to move in the vertical direction, so that the cleaning mechanism can move up or down, so that the cleaning mechanism adapts to the height of the forming net body 3 from the ground; when it is necessary to make the distance between the two lifting mechanisms 7 adapt to the width of the forming net body 3, the two lower fixed plates 73 slide in the slide groove so that the two lower fixed plates 73 are close to or away from each other. When the upper fixed plate 71 moves in the slide groove, it will drive the corresponding sleeve 10 to move together. After the distance between the two lifting mechanisms 7 is adapted to the width of the forming net body 3, stop sliding the upper fixed plate 71, and insert the insertion rod 16 into the corresponding connecting hole 15 of the fixing column 14 and the sleeve 10 to achieve the fixation of the fixing column 14 and the sleeve 10, thereby achieving the fixation between the two lifting mechanisms 7.
[0035] When the rotation angle of the cleaning mechanism needs to be adjusted, the nut 17 is loosened and the hydraulic cylinder 13 is started. The output end of the hydraulic cylinder 13 drives the rack 12 to move, and the rack 12 drives the gear 11 to rotate. After the cleaning mechanism rotates to a suitable angle, the hydraulic cylinder 13 is stopped and the nut 17 is rotated to fix the sleeve 10 and the fixing column 14 as a whole to prevent the cleaning mechanism from rotating during use.
[0036] When the distance between the two lifting mechanisms 7 is adapted to the width of the forming net body 3, it is necessary to increase the number of cleaning mechanisms so that the cleaning mechanisms are evenly distributed between the two lifting mechanisms 7: according to the distance between the two lifting mechanisms 7, the number of mounting plates 21 is appropriately increased on one side of each first fixed plate 18, and the embedded rod 211 is inserted into the embedded hole 22 to achieve the fixation of the mounting plate 21 and the first fixed plate 18.
[0037] When the forming mesh body 3 needs to be cleaned, the paper machine and the water pump are started, and the motor of the paper machine drives the forming mesh body 3 to operate. Since the brush 181 is in contact with the forming mesh body 3, the brush 181 will brush off or loosen the pulp adhering to the forming mesh body 3 during the operation of the forming mesh body 3. The nozzle 191 sprays out a high-pressure water flow to assist the brush 181 in brushing off the pulp, and the flushing water flows into the collection box 5 through the guide plate 6.
[0038] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. An automatic cleaning device for a forming net, characterized in that: include: A bottom plate (4) is provided, and a lifting mechanism (7) is symmetrically and slidably connected to the upper end surface of the bottom plate (4). A cleaning mechanism is slidably arranged between the two lifting mechanisms (7). The lifting mechanism (7) comprises an upper fixed plate (71), a cylinder (72), and a lower fixed plate (73). The sides of the two upper fixed plates (71) close to each other are rotatably connected to the sleeves (10). A fixing column (14) is slidably connected between the insides of the two sleeves (10). The fixing column (14) and the sleeve (10) are both provided with connecting holes (15) that match each other. An insert rod (16) is provided at the overlapping portion of the fixing column (14) and the sleeve (10). The insert rod (16) is inserted into the corresponding connecting holes (15) of the fixing column (14) and the sleeve (10). The cleaning mechanism comprises two first fixed plates (18). The two first fixed plates (18) are symmetrically and fixedly connected above the fixing column (14). The upper end surfaces of the two first fixed plates (18) are both fixedly installed with a plurality of hairs. The two first fixing plates (18) are provided with a brush (181), and the sides away from each other of the two first fixing plates (18) are provided with an embedded hole (22). The backs of the two first fixing plates (18) are fixedly connected to the second fixing plates (19). The sides away from each other of the two second fixing plates (19) are also provided with an embedded hole (22). A plurality of nozzles (191) are fixedly installed on the second fixing plates (19). The sides away from each other of the two first fixing plates (18) are detachably connected to the mounting plate (21). The mounting plate (21) is also provided with a plurality of brushes (181) and a plurality of nozzles (191). The side of the mounting plate (21) close to the first fixing plate (18) is fixedly connected with an embedded rod (211), and the embedded rod (211) is adapted to the embedded hole (22). The side of the mounting plate (21) away from the first fixing plate (18) is also provided with an embedded hole (22). The embedded hole (22) on the mounting plate (21) is used to connect with a subsequent mounting plate (21).
2. The automatic cleaning device for forming mesh according to claim 1, characterized in that: A slide groove is provided at the upper end of the bottom plate (4), the lower fixed plate (73) is slidably connected in the slide groove of the bottom plate (4), the cylinder (72) is fixedly arranged on the upper end surface of the lower fixed plate (73), and the output end of the cylinder (72) is fixedly connected to the upper fixed plate (71).
3. The automatic cleaning device for forming mesh according to claim 1, characterized in that: An opening is arranged at one end of the two sleeves (10) facing each other, a gear (11) is fixedly sleeved on the outside of one of the sleeves (10), a hydraulic cylinder (13) is fixedly arranged on the side of an upper fixed plate (71) corresponding to the gear (11), a rack (12) is slidably arranged in front of the upper fixed plate (71) corresponding to the gear (11), the rack (12) is meshedly connected with the gear (11), and an output end of the hydraulic cylinder (13) is connected to the rack (12) through a rod body; one end of the other sleeve (10) passes through the other upper fixed plate (71) and is threadedly connected with a nut (17).
4. The automatic cleaning device for forming mesh according to claim 1, characterized in that: A water tank (8) is fixedly arranged on the upper end surface of the bottom plate (4), a water pump is fixedly arranged inside the water tank (8), a water outlet end of the water pump is fixedly connected to a water outlet pipe (9), a connecting piece (20) is symmetrically fixedly sleeved on the outside of the fixing column (14), the connecting piece (20) is connected to the corresponding first fixing plate (18), the end surfaces of the two first fixing plates (18) are arranged to fit each other, the second fixing plate (19) is arranged to be inclined, one end of the spray head (191) is connected to a connecting pipe (192), and the other end of the connecting pipe (192) is connected to the water outlet pipe (9).
5. The automatic cleaning device for forming mesh according to claim 1, characterized in that: A guide plate (6) is fixedly arranged at the upper end of the bottom plate (4), and the guide plate (6) comprises an inner plate (61) and a guide plate body (62). The inner plate (61) and the guide plate body (62) are arranged obliquely, and the lower end of the guide plate body (62) is fixedly connected to the bottom plate (4) through a rod body, and both sides of the guide plate body (62) are slidably connected to the inner plate (61). The inner plate (61) and the guide plate body (62) are arranged between two lifting mechanisms (7). A collection box (5) is fixedly arranged on the upper end surface of the bottom plate (4), and one end of the inner plate (61) and the guide plate body (62) extends into the interior of the collection box (5).
6. The automatic cleaning device for forming mesh according to claim 1, characterized in that: The upper end surface of the bottom plate (4) is fixedly connected to a support frame (1), rollers (2) are rotatably arranged at both ends of the support frame (1), and a forming net body (3) is transmission-arranged between the outer surfaces of the two rollers (2).
Citation Information
Patent Citations
Forming net cleaning device of paper machine
CN210287956U