Photovoltaic full screen assembly and corner protection structure

Through the design corner protection structure, the support surface of the corner protective and corner codes and the edge structure protect the four corners of the photovoltaic component, solve the problem of corner deformation damage during assembly and transportation, and realize the effective protection of the four corners of the photovoltaic component. Increase the safety of sealing.

CN222395620UActive Publication Date: 2025-01-24DAH SOLAR CO LTD
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Patent Information

Application Number
CN202323472519.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-01-24
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

During assembly and transportation, the four corners of the photovoltaic full-screen assembly are prone to deformation, resulting in damage to the laminate.

Method used

Design a corner protective structure, including angle protective and angle code, the support surface of the support surface of the corner protective facial support, and the one side of the corner of the layer of the layer plate through the edge structure to prevent collision damage.

Benefits of technology

It effectively prevents the four corners of photovoltaic modules from colliding and damaging the laminate during transportation, improves the four-corner protection effect of photovoltaic modules, and prevents colloid spillage during the glue sealing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic full screen assembly and a corner protection structure, and belongs to the technical field of photovoltaic assemblies, the corner protection structure comprises a corner protection member and a corner connector, the corner protection member is installed at the corner of the corner connector; a bearing surface is arranged at one end of the corner protection piece and is used for bearing one corner of the laminated board; a flanging structure is arranged on the bearing face and wraps the two sides of one corner of the laminated board. The photovoltaic full screen assembly comprises a screen body, protection frames installed on the periphery of the screen body, a laminated board and the corner protection structure, the side walls of the corner connectors are inserted in the protection frames and connect the adjacent protection frames, and each corner of the laminated board is located on the bearing face. According to the utility model, the laminated board can be prevented from being damaged due to collision of four corners of the full-screen photovoltaic module in the transportation process, and the four corners of the photovoltaic module can be protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic components, and in particular to a photovoltaic full-screen component and a corner protection structure. Background Art

[0002] Solar power generation devices, also known as solar cells or photovoltaic cells, can directly convert solar energy into electrical energy. The principle of power generation is based on the photovoltaic effect of semiconductor PN junction. As a strategic emerging energy industry, solar photovoltaics have become a clean energy necessary for human development due to its safety, low pollution and renewability.

[0003] The core component of solar cells is the photovoltaic full-screen module. After completing the production and packaging and warehousing processes, the photovoltaic full-screen module needs to be transported to a designated location for assembly. During transportation, the full-screen modules are prone to sliding, causing scratches on the corners of the full-screen modules. In order to protect the full-screen modules, aluminum frames are usually used to wrap the laminates. During the use of aluminum frames, the following problems are prone to occur: 1. There are process tolerances in the processing and manufacturing of aluminum profile frames and glass. Extreme tolerances will affect the appearance of the product; 2. After the aluminum profile frame of the full-screen module is extruded and assembled, the four corners are prone to deformation during assembly and transportation, thereby damaging the laminates. Utility Model Content

[0004] 1. Technical problems to be solved by the utility model

[0005] In view of the problem in the prior art that the four corners of the photovoltaic full-screen assembly are prone to deformation and damage to the laminate during assembly and transportation, the utility model proposes a photovoltaic full-screen assembly and a corner protection structure, in which the supporting surface of the corner protection member supports the corner of the laminate, and a flange portion is provided on the supporting surface to cover both sides of the corner of the laminate, thereby preventing the four corners of the full-screen photovoltaic assembly from colliding during transportation and damaging the laminate.

[0006] 2. Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides a corner protection structure, including a corner protection member and a corner code, wherein the corner protection member is installed at the corner of the corner code; a supporting surface is provided at one end of the corner protection member, and the supporting surface is used to support a corner of a laminate; a flange structure is provided on the supporting surface, and the flange structure covers two sides of a corner of the laminate.

[0008] Furthermore, a glue overflow groove is provided on the inner side surface of the flange structure.

[0009] Furthermore, a receiving cavity is provided on a side of the corner guard facing the corner code, and the receiving cavity receives the corner of the corner code.

[0010] Furthermore, the cavity wall of the accommodating cavity is provided with an anti-slip piece, and the outer side of the corner code is provided with an anti-slip groove, and the anti-slip piece cooperates with the anti-slip groove to keep the corner guard and the corner code fixed.

[0011] Furthermore, the anti-slip component includes a first buckle and a second buckle, and the second buckles are provided in plurality and are distributed on both sides of the first buckle; the anti-slip groove includes a first buckle position and a second buckle position, and the first buckle position is correspondingly buckled with the first buckle, and the second buckle position is correspondingly buckled with the second buckle.

[0012] Furthermore, the first buckle position is located at the corner vertex of the corner code.

[0013] Furthermore, a plurality of weight-reducing holes are provided on the side wall of the corner code, and the weight-reducing holes are through holes or blind holes.

[0014] A photovoltaic full-screen assembly comprises a screen body, a protective frame installed around the screen body, a laminate and the above-mentioned corner protection structure, the side walls of the corner code are inserted in the protective frame and connect adjacent protective frames, and each corner of the laminate is located on the supporting surface.

[0015] Furthermore, an anti-slip structure is provided on the corner code, and the anti-slip structure contacts the inner wall of the protective frame.

[0016] Furthermore, the anti-slip structure includes a plurality of anti-slip grooves, and the inclination direction of the anti-slip grooves is opposite to the insertion direction of the corner code into the protective frame.

[0017] 3. Beneficial effects

[0018] Compared with the existing known technologies, the technical solution provided by the utility model has the following beneficial effects:

[0019] (1) The utility model provides a corner protection structure, in which a corner protection member is installed at the corner of a corner code, and a supporting surface of the corner protection member supports a corner of a laminate, and a flange structure of the supporting surface covers two sides of the corner of the laminate, thereby preventing the four corners of a full-screen photovoltaic module from colliding during transportation and damaging the laminate, thereby protecting the four corners of the photovoltaic module.

[0020] (2) The utility model provides a corner protection structure, in which the flange structure on the supporting surface of the corner guard is provided with a glue overflow groove, which can leave overflow space during glue sealing to prevent the glue from overflowing and contaminating the full-screen assembly. The accommodating cavity of the corner guard covers the corner of the corner bracket, further increasing the structural protection for the corner of the photovoltaic assembly. The corner guard and the corner bracket are fastened together by the anti-slip piece and the anti-slip groove, which can improve the connection firmness between the corner guard and the corner bracket and prevent the corner guard from falling off. The side wall of the corner bracket is provided with a weight-reducing hole, which can reduce the weight of the corner bracket while ensuring the structural strength of the corner bracket, thereby reducing the weight of the entire photovoltaic assembly.

[0021] (3) The utility model provides a photovoltaic full-screen protection component, wherein the protection frame can provide protection for the periphery of the screen body, and the side walls of the corner bracket are inserted in the protection frame to connect adjacent protection frames. Each corner of the laminate is located on the supporting surface of the corner guard, and the supporting surface cooperates with the flange structure to protect each corner of the laminate. The anti-slip structure of the corner bracket contacts the inner wall of the protection frame, which can increase the friction between the corner bracket and the protection frame and prevent the corner bracket and the protection frame from falling off. The anti-slip structure includes multiple anti-slip grooves, and the inclination direction of the anti-slip grooves is opposite to the insertion direction of the corner bracket and the protection frame, thereby improving the anti-retraction ability of the corner bracket and further improving the connection tightness between the corner bracket and the protection frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In the drawings, the sizes and proportions do not represent the sizes and proportions of actual products. The drawings are merely illustrative, and some non-essential elements or features are omitted for clarity.

[0023] Figure 1 This is a schematic diagram of the structure of the corner guard and the corner code separated in the embodiment of the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the corner protection member and the corner bracket after installation in the embodiment of the utility model;

[0025] Figure 3 It is a schematic diagram of the external structure of the photovoltaic full-screen component of the embodiment of the utility model.

[0026] Explanation of the symbols in the schematic diagram:

[0027] 1. Corner guard; 101. Supporting surface; 102. Flanged edge structure; 103. Glue overflow groove; 104. First buckle; 105. Second buckle; 106. Accommodating cavity; 2. Corner code; 201. First buckle position; 202. Second buckle position; 203. Weight reduction hole; 204. Anti-slip structure; 3. Laminate; 4. Protective frame. DETAILED DESCRIPTION

[0028] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments. What is described here is only the preferred embodiment of the utility model. Those skilled in the art can think of other ways to implement the utility model based on the preferred embodiment, and other ways also fall within the scope of the utility model.

[0029] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0030] Example

[0031] Reference Figure 1-Figure 3 , this embodiment provides a photovoltaic full-screen assembly, including a screen body, a protective frame 4 installed around the screen body, a laminate 3 and a corner protection structure. The screen body is mainly composed of solar photovoltaic panels, and the two ends of the protective frame 4 have installation slots. Among them, the corner protection structure includes a corner guard 1 and a corner code 2, and the corner guard 1 is installed at the corner of the corner code 2; a supporting surface 101 is provided at one end of the corner guard 1, and the supporting surface 101 is used to support a corner of the laminate 3; a flange structure 102 is provided on the supporting surface 101, and the flange structure 102 covers the two sides of a corner of the laminate 3. The flange structure 102 of the supporting surface 101 covers the two sides of a corner of the laminate 3, which can prevent the four corners of the full-screen photovoltaic assembly from colliding during transportation and damaging the laminate 3, thereby protecting the four corners of the photovoltaic assembly.

[0032] In order to improve the protection of a corner of the laminate 3, the flange structure 102 is folded in the normal direction of the supporting surface 101 and folded toward the upper side of the supporting surface 101, and the edge of the flange structure 102 exceeds the plane of the laminate 3. Moreover, the edge of the flange structure 102 is bent or gathered inward to cover both sides of each corner of the laminate 3, greatly improving the protection of the laminate 3. In addition, as Figure 1 and Figure 2 As shown, the inner side of the flange structure 102 is provided with a glue overflow groove 103, and the glue overflow groove 103 can leave overflow space for the flange structure 102 during glue sealing to prevent the glue from overflowing and contaminating the full-screen component.

[0033] In this embodiment, in addition to considering the protective effect of the corner guard 1 on the four corners of the photovoltaic module, it is also necessary to consider the structural stability of the corner guard 1 itself. Figure 1 As shown, a receiving cavity 106 is provided on the side of the corner guard 1 facing the corner bracket 2, and the receiving cavity 106 receives the corner of the corner bracket 2. The top wall of the receiving cavity 106 is the supporting surface 101, the bottom wall and the top wall of the receiving cavity 106 cover the upper and lower ends of the corner bracket 2, and the two side walls of the receiving cavity 106 cover the corner of the corner bracket 2, further increasing the structural protection of the corner of the photovoltaic module.

[0034] In order to further increase the stability of the connection between the corner guard 1 and the corner bracket 2, the cavity wall of the accommodating cavity 106 is provided with an anti-slip piece, and the outer side of the corner bracket 2 is provided with an anti-slip groove, and the anti-slip piece cooperates with the anti-slip groove to keep the corner guard 1 and the corner bracket 2 fixed. Figure 1 As shown, the anti-slip member includes a first buckle 104 and a second buckle 105, and a plurality of second buckles 105 are provided and distributed on both sides of the first buckle 104. The anti-slip groove includes a first buckle position 201 and a second buckle position 202, and the first buckle position 201 is buckled with the first buckle 104, and the second buckle position 202 is buckled with the second buckle 105. The first buckle position 201 is located at the corner vertex of the corner code 2.

[0035] In this embodiment, Figure 2 and Figure 3 As shown, the side walls of the corner code 2 are inserted into the installation slots at both ends of the protective frame 4 and connect the adjacent protective frames 4. The four corner codes 2 connect the four protective frames 4 to form a frame, which surrounds the full screen body. Each corner of the laminate 3 is positioned on the supporting surface 101 of the corner guard 1. The laminate 3 covers the screen body composed of solar photovoltaic panels. The supporting surface 101 cooperates with the flanging structure 102 to protect each corner of the laminate 3. An anti-slip structure 204 is provided on the corner code 2. The anti-slip structure 204 contacts the inner wall of the protective frame 4, which can increase the friction between the corner code 2 and the protective frame 4 and prevent the corner code 2 from falling off from the protective frame 4. The anti-slip structure 204 includes multiple anti-slip grooves. The inclination direction of the anti-slip grooves is opposite to the insertion direction of the corner code 2 to the protective frame 4, which improves the anti-retreat ability of the corner code 2 and further improves the connection tightness between the corner code 2 and the protective frame 4. In addition, a plurality of weight-reducing holes 203 are provided on the side wall of the corner bracket 2. The weight-reducing holes 203 are through holes or blind holes, which can reduce the weight of the corner bracket 2 while ensuring the structural strength of the corner bracket 2, thereby reducing the weight of the entire photovoltaic module and improving the energy density of the photovoltaic module.

[0036] The above schematically describes the present invention and its implementation methods, which are not restrictive. The drawings show only one implementation method of the present invention, and the actual structure is not limited thereto. Therefore, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. A corner protection structure, characterized in that: The invention comprises a corner guard (1) and a corner bracket (2), wherein the corner guard (1) is installed at the corner of the corner bracket (2); a supporting surface (101) is provided at one end of the corner guard (1), and the supporting surface (101) is used to support a corner of a laminate (3); a flange structure (102) is provided on the supporting surface (101), and the flange structure (102) covers two sides of a corner of the laminate (3).

2. A corner protection structure according to claim 1, characterized in that: The inner side surface of the flange structure (102) is provided with a glue overflow groove (103).

3. A corner protection structure according to claim 1, characterized in that: A receiving cavity (106) is provided on the side of the corner protection piece (1) facing the corner code (2), and the receiving cavity (106) receives the corner of the corner code (2).

4. A corner protection structure according to claim 3, characterized in that: The cavity wall of the accommodating cavity (106) is provided with an anti-slipping piece, and the outer side of the corner code (2) is provided with an anti-slipping groove, and the anti-slipping piece cooperates with the anti-slipping groove to keep the corner protection piece (1) and the corner code (2) fixed.

5. A corner protection structure according to claim 4, characterized in that: The anti-slip component comprises a first buckle (104) and a second buckle (105), wherein a plurality of the second buckles (105) are arranged and the plurality of second buckles (105) are distributed on both sides of the first buckle (104); the anti-slip groove comprises a first buckle position (201) and a second buckle position (202), wherein the first buckle position (201) is correspondingly buckled with the first buckle (104), and the second buckle position (202) is correspondingly buckled with the second buckle (105).

6. A corner protection structure according to claim 5, characterized in that: The first buckle position (201) is located at the corner vertex of the corner code (2).

7. A corner protection structure according to claim 1, characterized in that: A plurality of weight-reducing holes (203) are provided on the side wall of the corner code (2), and the weight-reducing holes (203) are through holes or blind holes.

8. A photovoltaic full-screen assembly, characterized in that: It comprises a screen body, a protective frame (4) installed around the screen body, a laminate (3) and the corner protection structure according to any one of claims 1 to 7, the side wall of the corner code (2) is inserted in the protective frame (4) and connects adjacent protective frames (4), and each corner of the laminate (3) is located on the supporting surface (101).

9. A photovoltaic full-screen assembly according to claim 8, characterized in that: The corner code (2) is provided with an anti-slip structure (204), and the anti-slip structure (204) is in contact with the inner wall of the protective frame (4).

10. A photovoltaic full-screen assembly according to claim 9, characterized in that: The anti-slip structure (204) comprises a plurality of anti-slip grooves, and the inclination direction of the anti-slip grooves is opposite to the insertion direction of the corner code (2) into the protective frame (4).