Treatment system for ammonium sulfate concentrated solution

By designing an ammonium sulfate concentration solution treatment system including liquid storage barrels, plate heat exchangers, pumping components, and filtering components, the problem of scaling and blocking of the heating device caused by the concentrated liquid to delay the scaling, and delay the scaling. Avoid the effect of stopping and increasing production.

CN222400542UActive Publication Date: 2025-01-28HUBEI YUNHUA HIGH TECH CO LTD
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Patent Information

Application Number
CN202420933256.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the sewage treatment process, the various chemical elements in the concentrate cause scaling and blockage of the plate heat exchange device, resulting in reduced flow and increased energy consumption, and the cleaning process requires shutdown, which increases the problem of reduced workload and finished product output.

Method used

Design a treatment system for ammonium sulfate concentration liquid, including liquid storage barrels, plate heat exchangers, pumping components, and filter components. Through the filter tube filtering concentrated liquid in the filter component to delay the scaling of the plate -type heat exchanger, the pump body and valve structure of the pumping component are used to achieve the switching and cleaning of the filter barrel to avoid the stoppage of the board.

Benefits of technology

Effectively delay the scaling and blockage of the plate -type heat exchange device, avoid the stoppage of the workshop, improve the output of finished products, and reduce energy consumption and employee workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ammonium sulfate concentrated solution treatment system comprises a mounting bottom plate and a plate heat exchanger, a liquid storage barrel is mounted on one side of the top end of the mounting bottom plate, the plate heat exchanger is mounted on the side, away from the liquid storage barrel, of the top end of the mounting bottom plate, and a liquid pumping assembly is mounted in the middle of the top end of the mounting bottom plate; the liquid pumping assembly comprises a first pump body, a second pump body, a third pump body, a first control valve, a three-way pipe and a second control valve, and filtering assemblies are arranged at the positions, close to the two sides of the liquid pumping assembly, of the top end of the mounting bottom plate; according to the utility model, the outer cylinder body and the filter cylinder are arranged and are matched with the sealing cover plate and the handle, so that when a concentrated solution is preheated, the concentrated solution can be filtered through the filter cylinder, and a part of larger impurities in the concentrated solution are filtered, thereby playing a certain role in delaying and relieving scaling and blockage of the plate heat exchanger; through switching cooperation between the two filter cartridges, the plate heat exchanger does not need to be shut down when the filter cartridges are cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of ammonium sulfate, in particular to a processing system for ammonium sulfate concentrated liquid. Background Art

[0002] In the existing process, the concentrated water produced in sewage treatment contains chemical elements such as Fe, P, Al, Ca, Cd, Co, Cr, Cu, K, Mg, Mn, Na, Ni, Pb, Tl, Zn, N, and Li. It is concentrated into concentrated liquid through high-pressure reverse osmosis and then produced into finished ammonium sulfate through MVR multi-effect evaporation.

[0003] Before the concentrate enters the MVR multi-effect evaporator, it needs to be heated by a plate heat exchanger before entering the multi-effect evaporator. Because the concentrate contains various chemical elements, the plate heat exchanger is blocked and scaled, the flow rate is reduced, the energy consumption is increased, and the workshop needs to be stopped for cleaning after the blockage, which increases the workload of employees and reduces the output of finished products. Therefore, it is necessary to design an ammonium sulfate concentrate processing device that can effectively filter the concentrate and will not cause the workshop to stop when cleaning the filter cartridge to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a processing system for ammonium sulfate concentrate, which is used to solve the problems raised by the above-mentioned background technology.

[0005] The utility model discloses a processing system for ammonium sulfate concentrate, comprising a mounting base and a plate heat exchanger, wherein a liquid storage barrel is mounted on one side of the top of the mounting base, the plate heat exchanger is mounted on the side of the top of the mounting base away from the liquid storage barrel, a liquid pumping assembly is mounted in the middle of the top of the mounting base, the liquid pumping assembly comprises a first pump body, a second pump body, a third pump body, a first control valve, a three-way pipe and a second control valve, and filter assemblies are arranged at positions near both sides of the liquid pumping assembly at the top of the mounting base; the filter assembly comprises an outer cylinder body, a sealing cover plate, a handle, a filter cylinder, a plug pipe, a connecting pipe, a partition and a plug hole, and the liquid storage barrel and the plate heat exchanger are connected through the filter assembly and the liquid pumping assembly.

[0006] As a further improvement of the utility model, a second liquid inlet pipe and a second liquid discharge pipe are respectively provided on the left side near the top end and on the right side near the bottom end of the liquid storage barrel, and one end of the second liquid discharge pipe is connected to the liquid inlet end of the first pump body.

[0007] As a further improvement of the present invention, one end of the three-way pipe is connected to the liquid outlet end of the first pump body and the other two ends of the three-way pipe are respectively connected to the interior of the two outer cylinders, and the first control valve and the second control valve are respectively installed on the pipe body connecting the three-way pipe and the two outer cylinders.

[0008] As a further improvement of the utility model, there are two outer cylinders and they are respectively arranged at the top of the mounting base plate. The tops of the two outer cylinders are both open and threads are provided on the inner walls near the tops. The sealing cover plate is connected to the tops of the outer cylinders by threads.

[0009] As a further improvement of the present invention, the insert tube is vertically arranged at the central position of the bottom of the inner cavity of the outer cylinder, the filter cylinder is installed at the bottom end of the sealing cover plate, the partition is arranged at the bottom end of the filter cylinder, and the insertion hole is opened at the central position of the partition and its diameter matches the diameter of the insert tube.

[0010] As a further improvement of the utility model, a sealing ring is provided on the inner wall of the plug hole, a connecting pipe is connected to one side of the plug, the top of the plug is open, and the end of the connecting pipe away from the plug seals and passes through the outer cylinder to communicate with the liquid inlet ends of the second pump body and the third pump body.

[0011] As a further improvement of the utility model, two first liquid discharge pipes and a first liquid inlet pipe are respectively arranged on both sides of the plate heat exchanger, the two first liquid inlet pipes are respectively connected to the liquid outlet ends of the second pump body and the third pump body, and the handle is arranged on the top of the sealing cover plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model provides an outer cylinder and a filter cylinder, cooperates with a sealing cover plate and a handle, so that when the concentrated liquid is preheated, it can be filtered through the filter cylinder first, and some larger impurities in the concentrated liquid can be filtered, thereby delaying and alleviating the scaling and blockage of the plate heat exchanger to a certain extent. By switching and cooperating between the two filter cylinders, it is unnecessary to shut down the plate heat exchanger when cleaning the filter cylinder;

[0014] 2. At the same time, the coordination between the three pump bodies, the first control valve, the second control and the three-way pipe structures makes it more convenient and quick to switch the filter cartridge, and the threaded connection between the handle and the sealing cover plate and the outer cylinder makes it more convenient and quick to clean the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall three-dimensional side view structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the three-dimensional cross-sectional structure of the filter cartridge of the utility model.

[0019] In the figure: 01, installation base plate; 02, plate heat exchanger; 021, first liquid discharge pipe; 022, first liquid inlet pipe; 03, liquid storage barrel; 031, second liquid inlet pipe; 032, second liquid discharge pipe; 04, first pump body; 041, second pump body; 042, third pump body; 043, first control valve; 044, three-way pipe; 045, second control valve; 05, outer cylinder; 051, sealing cover plate; 052, handle; 053, filter cartridge; 054, insert pipe; 055, connecting pipe; 056, partition; 057, socket. DETAILED DESCRIPTION

[0020] The following will disclose multiple embodiments of the utility model with diagrams. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the utility model. In other words, in some embodiments of the utility model, these physical details are not necessary. In addition, for the purpose of simplifying the diagram, some conventional structures and components will be depicted in a simple schematic manner in the diagram.

[0021] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0022] In the description of this technology, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this technology can be understood according to specific circumstances.

[0023] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0024] See also Figure 1-3The utility model includes a mounting base plate 01 and a plate heat exchanger 02, a liquid storage barrel 03 is mounted on one side of the top of the mounting base plate 01, the plate heat exchanger 02 is mounted on the side of the top of the mounting base plate 01 away from the liquid storage barrel 03, a liquid pumping assembly is mounted in the middle of the top of the mounting base plate 01, the liquid pumping assembly includes a first pump body 04, a second pump body 041, a third pump body 042, a first control valve 043, a three-way pipe 044 and a second control valve 045, and filter assemblies are arranged at the top of the mounting base plate 01 near both sides of the liquid pumping assembly; the filter assembly includes an outer cylinder body 05, a sealing cover plate 051, a handle 052, a filter cylinder 053, a plug 054, a connecting pipe 055, a partition 056 and a socket 057, and the liquid storage barrel 03 and the plate heat exchanger 02 are connected through the filter assembly and the liquid pumping assembly.

[0025] See also Figure 1 and Figure 2 In this embodiment, in order to better extract the concentrated liquid in the liquid storage barrel 03, a second liquid inlet pipe 031 and a second liquid discharge pipe 032 are respectively provided at the left side near the top and the right side near the bottom of the liquid storage barrel 03, and one end of the second liquid discharge pipe 032 is connected to the liquid inlet end of the first pump body 04;

[0026] One end of the three-way pipe 044 is connected to the liquid outlet end of the first pump body 04 and the other two ends of the three-way pipe 044 are respectively connected to the inside of the two outer cylinders 05. The first control valve 043 and the second control valve 045 are respectively installed on the pipe body connecting the three-way pipe 044 and the two outer cylinders 05.

[0027] When the concentrated liquid in the liquid storage barrel 03 needs to be extracted, the external concentrated liquid is first injected into the liquid storage barrel 03 through the second liquid inlet pipe 031, and then enters the first pump body 04 through the second liquid discharge pipe 032, and then is injected into the outer cylinder body 05 on either side from the three-way pipe 044 through the pumping of the first pump body 04. When in use, the staff can choose to open the first control valve 043 or the second control valve 045 first, and then open and close the switches of the first control valve 043 and the second control valve 045 when switching is required.

[0028] See also Figure 1 and Figure 3 It should be noted that, in order to better filter the concentrated liquid, there are two outer cylinders 05 and they are respectively arranged at the top of the mounting base plate 01. The tops of the two outer cylinders 05 are both open and the inner walls near the tops are provided with threads. The sealing cover plate 051 is connected to the top of the outer cylinder 05 by threads.

[0029] The insert tube 054 is vertically arranged at the central position of the bottom of the inner cavity of the outer cylinder 05, the filter cartridge 053 is installed at the bottom end of the sealing cover plate 051, the partition plate 056 is arranged at the bottom end of the filter cartridge 053, and the insertion hole 057 is opened through the central position of the partition plate 056 and its diameter matches the diameter of the insert tube 054.

[0030] When the concentrated liquid is injected into the outer cylinder 05 by the first pump body 04, the concentrated liquid will pass through the filter screen outside the filter cartridge 053 and enter the filter cartridge 053. Since the cannula 054 is inserted into the filter cartridge 053 from the bottom end through the insertion hole 057, the concentrated liquid entering the filter cartridge 053 is pumped out by the third or second pump body 041 through the cannula 054 and the connecting pipe 055, and the larger impurities are filtered on the outer surface of the filter cartridge 053 or deposited in the inner cavity of the outer cylinder 05. When the filter cartridge 053 on one side of the first control valve 043 is used When cleaning is required after a period of time, first open the second control valve 045 and the second pump body 041, and then close the first control valve 043 and the third pump body 042, so that the concentrated liquid continues to switch to the outer cylinder body 05 on the other side for use. When cleaning, first grasp the handle 052 to unscrew the sealing cover 051 from the outer cylinder body 05, and then pull out the sealing cover 051 together with the filter cartridge 053 from the inner cavity of the outer cylinder body 05, and take the filter cartridge 053 to the cleaning tank and rinse it with a high-pressure water gun. After rinsing, screw it back into the outer cylinder body 05 for the next switch use.

[0031] See also Figure 1 and Figure 3 Specifically, in order to better preheat the concentrated liquid, a sealing ring is provided on the inner wall of the insertion hole 057, one side of the insertion tube 054 is connected with a connecting tube 055, the top of the insertion tube 054 is open, and the end of the connecting tube 055 away from the insertion tube 054 is sealed and penetrates the outer cylinder 05 to be connected with the liquid inlet ends of the second pump body 041 and the third pump body 042;

[0032] Two first liquid discharge pipes 021 and a first liquid inlet pipe 022 are respectively arranged on both sides of the plate heat exchanger 02 . The two first liquid inlet pipes 022 are respectively connected to the liquid outlet ends of the second pump body 041 and the third pump body 042 . The handle 052 is arranged on the top of the sealing cover plate 051 .

[0033] After the concentrated liquid is filtered by the filter cartridge 053 , it is pumped out by the second pump body 041 or the third pump body 042 , injected into the plate heat exchanger 02 through the first liquid inlet pipe 022 , and discharged from the first liquid outlet pipe 021 of the plate heat exchanger 02 after preheating.

[0034] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.

Claims

1. A system for treating ammonium sulfate concentrate, comprising a mounting base plate (01) and a plate heat exchanger (02), characterized in that: A liquid storage barrel (03) is installed on one side of the top of the installation base plate (01); the plate heat exchanger (02) is installed on the side of the top of the installation base plate (01) away from the liquid storage barrel (03); a liquid pumping assembly is installed in the middle of the top of the installation base plate (01); the liquid pumping assembly includes a first pump body (04), a second pump body (041), a third pump body (042), a first control valve (043), a three-way pipe (044) and a second control valve (045); and filter assemblies are arranged at positions near both sides of the liquid pumping assembly at the top of the installation base plate (01); The filter assembly comprises an outer cylinder (05), a sealing cover plate (051), a handle (052), a filter cylinder (053), a plug tube (054), a connecting tube (055), a partition plate (056) and a plug hole (057); the liquid storage barrel (03) and the plate heat exchanger (02) are connected via the filter assembly and the liquid extraction assembly.

2. The system for treating ammonium sulfate concentrate according to claim 1, characterized in that: A second liquid inlet pipe (031) and a second liquid discharge pipe (032) are respectively arranged at positions near the top end on the left side and near the bottom end on the right side of the liquid storage barrel (03), and one end of the second liquid discharge pipe (032) is connected to the liquid inlet end of the first pump body (04).

3. The system for treating ammonium sulfate concentrate according to claim 1, characterized in that: One end of the three-way pipe (044) is connected to the liquid outlet end of the first pump body (04) and the other two ends of the three-way pipe (044) are respectively connected to the inside of the two outer cylinders (05); the first control valve (043) and the second control valve (045) are respectively installed on the pipe body connecting the three-way pipe (044) and the two outer cylinders (05).

4. The system for treating ammonium sulfate concentrate according to claim 1, characterized in that: There are two outer cylinders (05) which are respectively arranged at the top of the mounting base plate (01). The tops of the two outer cylinders (05) are both open and the inner walls near the tops are provided with threads. The sealing cover plate (051) is connected to the top of the outer cylinder (05) via threads.

5. The system for treating ammonium sulfate concentrate according to claim 1, characterized in that: The insert tube (054) is vertically arranged at the central position of the bottom of the inner cavity of the outer cylinder (05); the filter cartridge (053) is installed at the bottom end of the sealing cover plate (051); the partition plate (056) is arranged at the bottom end of the filter cartridge (053); the insertion hole (057) is opened through the central position of the partition plate (056) and its diameter matches the diameter of the insert tube (054).

6. The system for treating ammonium sulfate concentrate according to claim 1, characterized in that: The inner wall of the insertion hole (057) is provided with a sealing ring, and one side of the insertion tube (054) is connected to a connecting tube (055). The top end of the insertion tube (054) is open, and the end of the connecting tube (055) away from the insertion tube (054) is sealed and penetrates the outer cylinder (05) to be connected to the liquid inlet ends of the second pump body (041) and the third pump body (042).

7. The system for treating ammonium sulfate concentrate according to claim 1, characterized in that: Two first liquid discharge pipes (021) and a first liquid inlet pipe (022) are respectively arranged on both sides of the plate heat exchanger (02); the two first liquid inlet pipes (022) are respectively connected to the liquid outlet ends of the second pump body (041) and the third pump body (042); and the handle (052) is arranged at the top of the sealing cover plate (051).