Novel static mixer

By designing and installing components and other structures in the static mixture, the disassembly and installation process of wave -type leaf clubs is simplified, the problem of low traditional equipment maintenance efficiency is solved, and work safety and production efficiency are improved.

CN222401000UActive Publication Date: 2025-01-28WUXI YITESI MACHINERY CO LTD
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Patent Information

Application Number
CN202421154178.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When traditional static mixers are faced with gas-liquid mixing, the disassembly and installation of wave-type long blade rods is more troublesome, resulting in low equipment maintenance efficiency and increasing production line downtime.

Method used

A new type of static mixture is designed, using installation components, entrance flange, placing slot, sliding, slot, connecting ring, handle, handle and pull plate. The fixed installation of the ring simplifies the disassembly and installation process of the equipment.

Benefits of technology

It improves the maintenance efficiency of the equipment, reduces the production line shutdown time, enhances the safety of work, and facilitates the adjustment and replacement of wave -type long blades to meet different production processes or product requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel static mixer, which belongs to the technical field of mixers, and comprises an inlet flange, a mixer shell is fixedly mounted at the top of the inlet flange, a wave-shaped long blade rod is arranged in the mixer shell, a rotating seat is rotatably mounted at the bottom of the wave-shaped long blade rod, and the rotating seat is fixedly mounted on the top of the inlet flange. A connecting ring is fixedly mounted at the bottom of the rotating seat, two groups of inserting grooves are formed in the connecting ring, mounting assemblies are arranged in the two groups of placing grooves, and two groups of placing grooves are formed in the inlet flange, so that an operator can more conveniently and quickly maintain equipment; compared with the prior art, potential safety risks in the maintenance process are reduced, the working safety is improved, the downtime of a production line is shortened, the working efficiency is improved, the wave-shaped long blade rod can be adjusted or replaced at any time according to needs so as to meet the requirements of different production processes or products, and the practicability of the device is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a novel static mixer. Background Art

[0002] Static mixer is a kind of high-efficiency mixing equipment without moving parts. Its working principle is to cut, shear, rotate and remix two or more fluids through the mixing element fixed in the tube, so as to achieve the purpose of good dispersion and full mixing between the fluids. Static mixers are widely used in many industries such as plastics, chemicals, medicine, mining, food, daily chemicals, pesticides, cables, petroleum, papermaking, chemical fiber, biology, environmental protection, etc. Due to the low energy consumption, low investment, good effect and quick effect of this product, it has brought considerable economic benefits to users. However, when facing the mixing of gas and liquid phases, the traditional static mixer usually uses bolts to install the wave-shaped long blade rod inside, which makes it troublesome and cumbersome to disassemble it. It cannot be quickly disassembled and installed, which reduces the efficiency of operators to replace and maintain equipment, increases the downtime of the production line, and thus reduces work efficiency; therefore, we propose a new type of static mixer to solve this problem. Utility Model Content

[0003] The purpose of the utility model is to provide a novel static mixer to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A novel static mixer comprises: an inlet flange, a mixer housing is fixedly mounted on the top of the inlet flange, a wave-shaped long blade rod is arranged inside the mixer housing, a rotating seat is rotatably mounted on the bottom of the wave-shaped long blade rod, a connecting ring is fixedly mounted on the bottom of the rotating seat, two groups of slots are provided inside the connecting ring, two groups of placement slots are provided inside the inlet flange, and mounting components are arranged inside the two groups of placement slots, and the mounting components comprise: a slider, the slider is slidably mounted inside the placement slot, a rectangular slot is provided inside the slider, a connecting rod is slidably mounted inside the rectangular slot, a square plate is fixedly mounted on the bottom of the connecting rod, an insertion rod is fixedly mounted on the bottom of the square plate, the insertion rod is movably plugged into the bottom of the placement slot, an insertion block is fixedly mounted on one side of the slider, and the insertion block is movably plugged into the inside of the connecting ring.

[0006] Preferably, springs 1 are fixedly mounted on the tops of the two groups of square plates, and the tops of the two groups of springs 1 are respectively fixedly connected to the inner walls of one side of the corresponding rectangular groove.

[0007] Preferably, spring 2 is provided inside the two groups of placement grooves, and two ends of the two groups of spring 2 are respectively fixedly connected to the corresponding sliding blocks and one side inner wall of the placement groove.

[0008] Preferably, the two groups of square plates are slidably installed with limit rods inside, the two groups of springs are respectively sleeved on the outside of the corresponding limit rods, and the two ends of the two groups of limit rods are respectively fixedly connected to the inner walls of the two sides of the corresponding rectangular grooves.

[0009] Preferably, the two groups of connecting rods are respectively slidably installed inside the corresponding slide grooves, and pull plates are fixedly installed on the tops of the two groups of connecting rods. The two groups of pull plates are abutted against the inlet flanges, and handles are fixedly installed on the tops of the two groups of pull plates.

[0010] Preferably, a plurality of water inlets are provided inside the rotating seat, an outlet flange is fixedly mounted on the top of the mixer housing, a threaded hole is provided inside the outlet flange, and an air inlet is provided on the outside of the mixer housing.

[0011] In the utility model, a novel static mixer is provided with an installation assembly, an inlet flange, a placement groove, a slide groove, a slot, a connecting ring, a handle and a pull plate. By loosening the handle, under the resetting action of spring one and spring two, the slider drives the plug block on one side to be movably inserted into the interior of the corresponding slot, so that the plug rod is movably inserted into the bottom of the corresponding placement groove, so that the connecting ring can be fixedly installed, so that the operator can perform equipment maintenance more conveniently and quickly, reducing the potential safety risks during the maintenance process, improving work safety, and this helps to reduce the downtime of the production line and improve work efficiency. The wave-shaped long blade rod can be adjusted or replaced at any time as needed to meet different production processes or product requirements, which greatly increases the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 A schematic diagram of the three-dimensional structure of a novel static mixer proposed by the utility model;

[0013] Figure 2 A schematic diagram of the split structure of a new static mixer proposed in the utility model

[0014] Figure 3 A schematic cross-sectional view of a novel static mixer proposed in the utility model;

[0015] Figure 4 for Figure 3 A partial enlarged view of part A.

[0016] In the figure: 1. Inlet flange; 2. Mixer housing; 3. Air inlet; 4. Outlet flange; 5. Pull plate; 6. Handle; 7. Mounting assembly; 701. Connecting rod; 702. Square plate; 703. Insert rod; 704. Limit rod; 705. Spring 1; 706. Slider; 707. Spring 2; 708. Insert block; 8. Water inlet; 9. Wave-shaped long blade rod; 10. Connecting ring; 11. Slot; 12. Slide. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0018] Reference Figure 1-4 A novel static mixer comprises: an inlet flange 1, a mixer housing 2 is fixedly installed on the top of the inlet flange 1, a wave-shaped long blade rod 9 is arranged inside the mixer housing 2, a rotating seat is rotatably installed at the bottom of the wave-shaped long blade rod 9, a connecting ring 10 is fixedly installed at the bottom of the rotating seat, two groups of slots 11 are opened inside the connecting ring 10, two groups of placement grooves are opened inside the inlet flange 1, and installation components 7 are arranged inside the two groups of placement grooves, and the installation components 7 comprise: a slider 706, the slider 706 is slidably installed inside the placement groove, a rectangular groove is opened inside the slider 706, a connecting rod 701 is slidably installed inside the rectangular groove, a square plate 702 is fixedly installed at the bottom of the connecting rod 701, a plug rod 703 is fixedly installed at the bottom of the square plate 702, the plug rod 703 is movably plugged into the bottom of the placement groove, an insert block 708 is fixedly installed on one side of the slider 706, and the insert block 708 is movably plugged into the inside of the connecting ring 10.

[0019] In this embodiment, spring 1 705 is fixedly installed on the top of the two groups of square plates 702, and the top ends of the two groups of spring 1 705 are respectively fixedly connected to the inner wall of one side of the corresponding rectangular groove to facilitate the resetting of the insertion rod 703. Spring 2 707 is arranged inside the two groups of placement grooves, and the two ends of the two groups of spring 2 707 are respectively fixedly connected to the corresponding slider 706 and the inner wall of one side of the placement groove to facilitate the resetting of the insertion block 708.

[0020] In this embodiment, the interior of the two groups of square plates 702 are slidably installed with limit rods 704, and the two groups of springs 705 are respectively sleeved on the outer sides of the corresponding limit rods 704. The two ends of the two groups of limit rods 704 are respectively fixedly connected to the inner walls of the two sides of the corresponding rectangular grooves, so as to facilitate the better movement of the square plates 702. The two groups of connecting rods 701 are respectively slidably installed in the corresponding sliding grooves 12. The tops of the two groups of connecting rods 701 are fixedly installed with pull plates 5, and the two groups of pull plates 5 are both abutted against the inlet flange 1. The tops of the two groups of pull plates 5 are fixedly installed with handles 6 to facilitate the movement of the plug block 708 and the plug rod 703. A plurality of water inlets 8 are provided inside the rotating seat, and the top of the mixer housing 2 is fixedly installed with an outlet flange 4, and the outlet flange 4 is provided with a threaded hole. The outside of the mixer housing 2 is provided with an air inlet 3 to facilitate the gas to enter the interior of the mixer housing 2 and to facilitate the connection of the outlet flange 4 with other components.

[0021] In this embodiment, when in use, by pulling the handle 6 upward, the handle 6 drives the pull plate 5 and the connecting rod 701 at the bottom thereof to move upward, so that the connecting rod 701 drives the bottom square plate 702 and the plugging rod 703 at the bottom thereof to be pulled out from the bottom of the placement groove, and then by pulling the handle 6 horizontally, the connecting rod 701 drives the slider 706 and the plugging block 708 on one side thereof to move horizontally toward the inside of the placement groove, and then the connecting ring 10 with the rotating seat and the wave-shaped long blade rod 9 is placed inside the inlet flange 1, and then by loosening the handle 6, under the reset action of spring 1 705 and spring 2 707, the slider 706 drives the plugging block 708 on one side to be movably inserted into the inside of the corresponding slot 11, so that the plugging rod 703 is movably inserted into the bottom of the corresponding placement groove, so that the connecting ring 10 can be fixedly installed, thereby facilitating the installation of the static mixer.

[0022] The above is a detailed introduction to a novel static mixer provided by the utility model. The principle and implementation method of the utility model are described in detail using specific embodiments. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A novel static mixer, characterized in that: include: An inlet flange (1) is provided, wherein a mixer housing (2) is fixedly mounted on the top of the inlet flange (1), a wave-shaped long blade rod (9) is arranged inside the mixer housing (2), a rotating seat is rotatably mounted on the bottom of the wave-shaped long blade rod (9), a connecting ring (10) is fixedly mounted on the bottom of the rotating seat, two groups of slots (11) are arranged inside the connecting ring (10), two groups of placement grooves are arranged inside the inlet flange (1), and mounting components (7) are arranged inside the two groups of placement grooves, wherein the mounting components (7) include: a slider (70 6), the slider (706) is slidably installed inside the placement groove, a rectangular groove is opened inside the slider (706), a connecting rod (701) is slidably installed inside the rectangular groove, a square plate (702) is fixedly installed at the bottom of the connecting rod (701), an insertion rod (703) is fixedly installed at the bottom of the square plate (702), the insertion rod (703) is movably plugged into the bottom of the placement groove, an insertion block (708) is fixedly installed on one side of the slider (706), and the insertion block (708) is movably plugged into the inside of the connecting ring (10).

2. A novel static mixer according to claim 1, characterized in that: The tops of the two groups of square plates (702) are fixedly mounted with springs 1 (705), and the tops of the two groups of springs 1 (705) are respectively fixedly connected to the inner walls of one side of the corresponding rectangular groove.

3. A novel static mixer according to claim 1, characterized in that: The two groups of placement grooves are both provided with spring 2 (707), and the two ends of the two groups of spring 2 (707) are respectively fixedly connected to the corresponding slider (706) and the inner wall of one side of the placement groove.

4. A novel static mixer according to claim 2, characterized in that: The two groups of square plates (702) are both slidably mounted with limiting rods (704), the two groups of springs (705) are respectively sleeved on the outside of the corresponding limiting rods (704), and the two ends of the two groups of limiting rods (704) are respectively fixedly connected to the inner walls of the two sides of the corresponding rectangular grooves.

5. A novel static mixer according to claim 1, characterized in that: The two groups of connecting rods (701) are respectively slidably installed inside the corresponding slide grooves (12), and pull plates (5) are fixedly installed on the tops of the two groups of connecting rods (701). The two groups of pull plates (5) are abutted against the inlet flanges (1), and handles (6) are fixedly installed on the tops of the two groups of pull plates (5).

6. A novel static mixer according to claim 1, characterized in that: The rotating seat has a plurality of water inlets (8) formed inside, an outlet flange (4) is fixedly mounted on the top of the mixer housing (2), a threaded hole is formed inside the outlet flange (4), and an air inlet (3) is provided on the outside of the mixer housing (2).

Citation Information

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