Cleaning device for attachments in holes of aluminum component gas uniformizing disc
By designing an aluminum part of aluminum component gas with ultrasonic cleaning and rotating motion, the attachment cleaning device in the panel of the plate is solved, which solves the problem that the aluminum component gas uniform pores cannot be removed in the existing technology. Effect.
Patent Information
- Application Number
- CN202420432322.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-06
AI Technical Summary
When the existing ultrasonic cleaning device cleans up the attachments in the uniform gas disk holes of aluminum components, some attachments cannot fall from the holes, resulting in the residue affecting the normal operation and performance of the equipment.
Design a kind of aluminum component gas uniform traycase cleaning device, combined with ultrasonic cleaning device and aluminum component gas disk cleaning tank, the cooperation of step motor, active axis, from the axle, voltage crystal block, and tilt rubber block Realize the rotation movement and vibration to accelerate the contact and mixing of the cleaning solution and the attachment, which prompts the adhesion to fall off.
Effectively solve the problem of uniform attachment of aluminum component gas uniform pores, improve the cleaning efficiency and quality, reduce the cleaning time and labor cost, and ensure the uniformity and consistency of the cleaning effect.
Smart Images
Figure CN222402549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning aluminum component gas uniform disks, in particular to a device for cleaning attached matter in holes of aluminum component gas uniform disks. Background Art
[0002] Ultrasonic cleaning device is a device that uses the cavitation phenomenon generated by ultrasonic vibration for cleaning. It can generate tiny bubbles in the liquid. These bubbles burst in an instant and release powerful shock waves, thereby effectively removing dirt on the surface and in small pores. It is an efficient and non-destructive cleaning method. The ultrasonic cleaning device transmits ultrasonic energy to the cleaning liquid. The tiny bubbles formed in the liquid will collapse instantly under the action of the shock wave, generating high-temperature, high-pressure and high-speed tiny water flows, which can thoroughly clean the surface of the aluminum component gas uniform disk and the attachments in the pores. The aluminum component gas uniform disk is a device for fixing aluminum components, usually consisting of an aluminum disk surface and related support structures. It is widely used in industrial production to maintain the stable position and direction of aluminum components. The aluminum component gas uniform disk usually adopts an aluminum disk surface, which has the characteristics of light weight, high strength, corrosion resistance and excellent thermal conductivity. There are usually multiple holes on the disk surface, which can be used to fix and position aluminum components. The support structure is connected or assembled on the disk surface to provide stable support and adjustment functions.
[0003] When the existing ultrasonic cleaning device is used to clean the gas uniformizing disk of aluminum parts, when the holes inside the gas uniformizing disk of aluminum parts are placed flat, the position of the gas uniformizing disk of aluminum parts is fixed, resulting in the attachments in some holes inside being unable to fall out of the holes, and there are residues inside the gas uniformizing disk of aluminum parts, affecting its normal operation and performance. The accumulation of attachments in the holes may cause the function of the gas uniformizing disk of aluminum parts to be limited, affecting its fixing and supporting effects on aluminum parts, and further affecting subsequent processing or assembly work. The attachments in the holes that are not cleaned are prone to accumulate dirt or bacteria, which may cause health hazards, as well as affect product quality and surface finish. Failure to clean the attachments in the holes may affect the processing quality of the gas uniformizing disk of aluminum parts, resulting in problems with the quality of the products produced. Utility Model Content
[0004] The utility model provides a device for cleaning attachments in the holes of the gas uniform disk of aluminum parts, which has the advantages of an ultrasonic cleaning device for cleaning attachments in the holes of the gas uniform disk of aluminum parts in all directions, and solves the problem that the attachments in the holes of the gas uniform disk of aluminum parts cleaned by the ultrasonic cleaning device are inconvenient to drop.
[0005] In order to achieve the purpose of using an ultrasonic cleaning device to clean all-round the attachments in the holes of an aluminum component's gas uniform disk, the utility model provides the following technical solutions: a device for cleaning attachments in the holes of an aluminum component's gas uniform disk, comprising an ultrasonic cleaning device and an aluminum component's gas disk cleaning tank provided on the outer surface of the ultrasonic cleaning device, a fixed disk being installed on the inner wall of the aluminum component's gas disk cleaning tank, a fixed component being installed inside the fixed disk, a rotating component being installed on the outer surface of the fixed component, two fixed blocks being installed on the outer surface of the rotating component, two card slots being provided inside the two fixed blocks, connecting springs being evenly distributed on the inner walls of the four card slots, four piezoelectric crystal blocks being installed on the outer surface of the connecting spring, and inclined rubber blocks being installed on the bottom end surfaces of the four piezoelectric crystal blocks.
[0006] As a preferred technical solution of the utility model, the fixed component includes a rotating annular disk and a rotating motor. The rotating annular disk is movably installed inside the fixed disk, and the rotating motor is installed on the outer surface of the ultrasonic cleaning device.
[0007] As a preferred technical solution of the utility model, a rotating shaft is installed on the outer surface of the output end of the rotating motor, a transmission gear is installed on the outer surface of the rotating shaft, and a gear ring is installed on the bottom end surface of the rotating ring disk, and the outer surface of the gear ring is meshed with the outer surface of the transmission gear.
[0008] As a preferred technical solution of the utility model, a progressive thread strip is installed on the top surface of the rotating ring disk, and two clamping blocks are movably installed inside the fixed disk. The bottom surfaces of the two clamping blocks are both provided with progressive thread grooves, and the inner walls of the progressive thread grooves are in movably contact with the outer surface of the progressive thread strip.
[0009] As a preferred technical solution of the utility model, the rotating component includes a stepper motor and a driving shaft, the stepper motor is installed inside one of its blocks, the driving shaft is installed on the outer surface of the output end of the stepper motor, one end surface of the driving shaft extends to the outer surface of one of its blocks, and a driven shaft is movably installed inside the other block.
[0010] As a preferred technical solution of the utility model, one end surface of the driving shaft and one end surface of the driven shaft are fixedly connected to the outer side surface of the fixing block respectively.
[0011] Compared with the prior art, the utility model provides a cleaning device for the attachments in the holes of the gas uniform disk of aluminum parts, which has the following beneficial effects:
[0012] 1. The device for cleaning the attachments in the holes of the gas-uniform disk of aluminum parts cooperates with each other through a stepper motor, a driving shaft, a driven shaft, a piezoelectric crystal block and an inclined rubber block. The rotational motion can accelerate the contact and mixing of the cleaning liquid with the attachments in the holes of the gas-uniform disk of the aluminum parts, which is beneficial for the cleaning liquid to dissolve and flush the attachments, and promote the attachments to fall off from the holes of the gas-uniform disk of the aluminum parts. The vibration can increase the friction between the attachments and the surface of the holes of the gas-uniform disk of the aluminum parts, accelerate the falling of the attachments and the penetration of the cleaning liquid, and the vibration can also increase the power of the cleaning liquid, further improve the cleaning effect, and make the attachments easier to remove.
[0013] 2. The device for cleaning the attachments in the holes of the aluminum component gas uniform disk can ensure that the disk holes are in full contact with the cleaning liquid through the cooperation of the clamping block, the fixing block, the clamping slot, the connecting spring, the piezoelectric crystal block and the inclined rubber block, thereby improving the cleaning effect. The attachments in the disk holes can be easily rinsed and dissolved thoroughly by the cleaning liquid, thereby improving the cleaning efficiency and quality. The fixed aluminum component gas uniform disk can ensure that it remains evenly distributed in the aluminum component gas disk cleaning tank, and the cleaning liquid can fully cover the surface of the disk holes, thereby ensuring the consistency and uniformity of the cleaning effect and reducing possible differences in washing areas. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of the gas disk cleaning tank for aluminum parts of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the fixing component of the utility model;
[0017] Figure 4 This is a schematic diagram of the internal structure of the fixing component of the utility model from another perspective;
[0018] Figure 5 This is a schematic diagram of the overall structure of the rotating assembly of the utility model;
[0019] Figure 6 This is a schematic diagram of the internal structure of the rotating assembly of the utility model from another perspective.
[0020] In the figure: 1. Ultrasonic cleaning device; 2. Gas disk cleaning tank for aluminum parts; 3. Rotating motor; 4. Rotating shaft; 5. Fixed disk; 6. Rotating ring disk; 7. Gear ring; 8. Transmission gear; 9. Progressive thread strip; 10. Progressive thread groove; 11. Block; 12. Stepping motor; 13. Driving shaft; 14. Driven shaft; 15. Fixed block; 16. Block; 17. Connecting spring; 18. Piezoelectric crystal block; 19. Tilting rubber block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-Figure 6 The utility model discloses a cleaning device for the attachments in the holes of an aluminum component gas uniform disk, comprising an ultrasonic cleaning device 1 and an aluminum component gas disk cleaning tank 2 provided on the outer surface of the ultrasonic cleaning device 1, a fixed disk 5 is installed on the inner wall of the aluminum component gas disk cleaning tank 2, a fixed component is installed inside the fixed disk 5, a rotating component is installed on the outer surface of the fixed component, two fixed blocks 15 are installed on the outer surface of the rotating component, two card slots 16 are provided inside the two fixed blocks 15, and a connecting spring 17 is evenly distributed on the inner wall of the four card slots 16, and four piezoelectric springs are installed on the outer surface of the connecting spring 17. Crystal block 18, the bottom end surface of the four piezoelectric crystal blocks 18 are all installed with inclined rubber blocks 19, and the other aluminum component gas uniform disk synchronously drives the driven shaft 14 to rotate, so that the aluminum component gas uniform disk rotates, and the attachments in the aluminum component gas uniform disk hole fall off from the aluminum component gas uniform disk hole. The rotational motion can accelerate the contact and mixing of the cleaning liquid and the attachments in the aluminum component gas uniform disk hole, which is beneficial to the cleaning liquid to dissolve and flush the attachments, and promote the attachments to fall off from the aluminum component gas uniform disk hole, which is helpful to the peeling and cleaning of the attachments and the disk hole surface, improve the cleaning efficiency and quality, and reduce the cleaning time and labor costs.
[0023] The fixed component includes a rotating ring disk 6 and a rotating motor 3. The rotating ring disk 6 is movably installed inside the fixed disk 5. The rotating motor 3 is installed on the outer surface of the ultrasonic cleaning device 1. The rotating motor 3 drives the rotating shaft 4 to rotate, and the rotating shaft 4 drives the transmission gear 8 to rotate.
[0024] A rotating shaft 4 is installed on the outer surface of the output end of the rotating motor 3, a transmission gear 8 is installed on the outer surface of the rotating shaft 4, and a gear ring 7 is installed on the bottom surface of the rotating ring disk 6. The outer surface of the gear ring 7 is meshed with the outer surface of the transmission gear 8. The transmission gear 8 drives the gear ring 7 to rotate, and the gear ring 7 synchronously drives the rotating ring disk 6 to rotate.
[0025] A progressive thread strip 9 is installed on the top surface of the rotating annular disk 6, and two clamping blocks 11 are movably installed inside the fixed disk 5. The bottom surfaces of the two clamping blocks 11 are provided with progressive thread grooves 10. The inner wall of the progressive thread groove 10 is in active contact with the outer surface of the progressive thread strip 9. The rotating annular disk 6 synchronously drives the progressive thread strip 9 to rotate, and the outer surface of the progressive thread strip 9 is in active contact with the inner wall of the progressive thread groove 10, so that the clamping blocks 11 are synchronously moved toward the direction of the gas uniform disk of the aluminum component, so that the two fixed blocks 15 are clamped on the outer surface of the gas uniform disk of the aluminum component.
[0026] The rotating assembly includes a stepper motor 12 and a driving shaft 13. The stepper motor 12 is installed inside one of the blocks 11. The driving shaft 13 is installed on the outer surface of the output end of the stepper motor 12. One end surface of the driving shaft 13 extends to the outer surface of one of the blocks 11. A driven shaft 14 is movably installed inside the other block 11. The stepper motor 12 drives the driving shaft 13 to rotate, and the driving shaft 13 synchronously drives the fixed block 15 and the aluminum component gas uniform disk to rotate synchronously.
[0027] One end surface of the driving shaft 13 and one end surface of the driven shaft 14 are fixedly connected to the outer surface of the fixed block 15, and the other aluminum component, the gas uniform disk, synchronously drives the driven shaft 14 to rotate.
[0028] The working principle and use process of the utility model are as follows: when it is necessary to clean the attachments in the hole of the gas uniform disk of the aluminum component, the gas uniform disk of the aluminum component is placed in the fixed disk 5, and the rotating motor 3 is controlled by the controller to work, the rotating motor 3 drives the rotating shaft 4 to rotate, and the rotating shaft 4 drives the transmission gear 8 to rotate, and the outer surface of the transmission gear 8 is meshed with the outer surface of the gear ring 7, and the transmission gear 8 drives the gear ring 7 to rotate, and the gear ring 7 synchronously drives the rotating annular disk 6 to rotate, and the rotating annular disk 6 synchronously drives the progressive thread strip 9 to rotate, and the outer surface of the progressive thread strip 9 is in active contact with the inner wall of the progressive thread groove 10, so that the clamping block 11 is synchronously moved toward the direction of the gas uniform disk of the aluminum component, so that the two fixed blocks 15 are clamped on the outer surface of the gas uniform disk of the aluminum component.
[0029] The outer surface of the aluminum component gas uniform disk squeezes the inclined rubber block 19, so that the inclined rubber block 19 drives the piezoelectric crystal block 18 to move in the slot 16, so that the piezoelectric crystal block 18 squeezes the connecting spring 17, and the connecting spring 17 is elastically deformed, so that the inclined rubber block 19 is squeezed on the outer surface of the aluminum component gas uniform disk to be fixed, so that the aluminum component gas uniform disk is fixed in the fixed disk 5, which is convenient for fixing the aluminum component gas uniform disk in the aluminum component gas disk cleaning tank 2 to prevent it from moving or tilting in the aluminum component gas disk cleaning tank 2. By fixing the aluminum component gas uniform disk in the aluminum component gas disk cleaning tank 2, it can be ensured that the disk hole is fully in contact with the cleaning liquid, thereby improving the cleaning effect. The attachments in the disk hole are easily rinsed and dissolved by the cleaning liquid, thereby improving the cleaning efficiency and quality. Fixing the aluminum component gas uniform disk can ensure that it remains evenly distributed in the aluminum component gas disk cleaning tank 2, so that the cleaning liquid can fully cover the surface of the disk hole, ensure the consistency and uniformity of the cleaning effect, and reduce possible differences in washing areas.
[0030] When some attachments in the holes inside the aluminum component gas uniform disk cannot fall out of the holes, the controller controls the stepper motor 12 to work, and the stepper motor 12 drives the active shaft 13 to rotate, and the active shaft 13 synchronously drives the fixed block 15 and the aluminum component gas uniform disk to rotate synchronously, and the other aluminum component gas uniform disk synchronously drives the driven shaft 14 to rotate, so that the aluminum component gas uniform disk rotates, and the attachments in the holes of the aluminum component gas uniform disk fall off from the holes of the aluminum component gas uniform disk. The rotational motion can accelerate the contact and mixing of the cleaning liquid and the attachments in the holes of the aluminum component gas uniform disk, which is beneficial to the cleaning liquid to dissolve and flush the attachments, and promote the attachments to fall off from the holes of the aluminum component gas uniform disk, which is helpful for the attachments to contact the surface of the disk hole. The stripping and cleaning can improve the cleaning efficiency and quality, reduce the cleaning time and labor cost, and the piezoelectric crystal block 18 is powered on, and the piezoelectric crystal block 18 vibrates, so that the gas uniform disk of the aluminum component rotates and vibrates slightly at the same time, and the inclined rubber block 19 slows down the vibration. The vibration can increase the friction between the attachment and the surface of the hole of the gas uniform disk of the aluminum component, accelerate the falling off of the attachment and the penetration of the cleaning liquid, and the vibration can also increase the power of the cleaning liquid, further improve the cleaning effect, and make the attachment easier to remove. The vibration can generate vibration energy, which makes it easier for the attachment to fall off from the hole of the gas uniform disk of the aluminum component. At the same time, the buffering effect of the inclined rubber block 19 can reduce the intensity of the vibration and avoid excessive impact on the gas uniform disk of the aluminum component.
Claims
1. A device for cleaning deposits in the holes of an aluminum component gas uniform disk, comprising an ultrasonic cleaning device (1) and an aluminum component gas disk cleaning tank (2) provided on the outer surface of the ultrasonic cleaning device (1), characterized in that: A fixed disk (5) is installed on the inner wall of the aluminum component gas disk cleaning tank (2), a fixed component is installed inside the fixed disk (5), a rotating component is installed on the outer surface of the fixed component, two fixed blocks (15) are installed on the outer surface of the rotating component, two slots (16) are provided inside the two fixed blocks (15), connecting springs (17) are evenly distributed on the inner walls of the four slots (16), four piezoelectric crystal blocks (18) are installed on the outer surface of the connecting spring (17), and inclined rubber blocks (19) are installed on the bottom surfaces of the four piezoelectric crystal blocks (18).
2. The device for cleaning deposits in the holes of an aluminum component gas uniform disk according to claim 1, characterized in that: The fixed assembly comprises a rotating annular disk (6) and a rotating motor (3), wherein the rotating annular disk (6) is movably mounted inside the fixed disk (5), and the rotating motor (3) is mounted on the outer surface of the ultrasonic cleaning device (1).
3. The device for cleaning deposits in the holes of an aluminum component gas uniform disk according to claim 2, characterized in that: A rotating shaft (4) is mounted on the outer surface of the output end of the rotating motor (3), a transmission gear (8) is mounted on the outer surface of the rotating shaft (4), a gear ring (7) is mounted on the bottom surface of the rotating circular ring disk (6), and the outer surface of the gear ring (7) meshes with the outer surface of the transmission gear (8).
4. The device for cleaning deposits in the holes of an aluminum component gas uniform disk according to claim 3, characterized in that: The top surface of the rotating annular disk (6) is provided with a progressive thread strip (9), and two clamping blocks (11) are movably installed inside the fixed disk (5). The bottom surfaces of the two clamping blocks (11) are provided with progressive thread grooves (10), and the inner walls of the progressive thread grooves (10) are in movably contact with the outer surface of the progressive thread strip (9).
5. The device for cleaning deposits in the holes of an aluminum component gas uniform disk according to claim 1, characterized in that: The rotating assembly comprises a stepping motor (12) and a driving shaft (13); the stepping motor (12) is mounted inside one of the clamping blocks (11); the driving shaft (13) is mounted on the outer surface of the output end of the stepping motor (12); one end surface of the driving shaft (13) extends to the outer surface of one of the clamping blocks (11); and a driven shaft (14) is movably mounted inside the other clamping block (11).
6. The device for cleaning deposits in the holes of an aluminum component gas uniform disk according to claim 5, characterized in that: One end surface of the driving shaft (13) and one end surface of the driven shaft (14) are fixedly connected to the outer side surface of the fixing block (15) respectively.