Tension adjusting device for zinc-aluminum alloy steel wire production
By designing an integrated fan, cooling structure, and recycling water tank tensional adjustment device, the problem of heat accumulation and resource waste in the production of zinc and aluminum alloy wire production is solved, and the effective cooling and calorie recovery of zinc and alloy steel wires have been realized, which has improved, which has improved. Production efficiency.
Patent Information
- Application Number
- CN202323457560.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-19
AI Technical Summary
The existing zinc-aluminum alloy steel wire production equipment cannot effectively reduce cooling and recover heat, resulting in waste of resources and low production efficiency.
A tensioning device includes a tensioning device that includes a processing table, winding roller, closing roller, fan, cooling structure and recycling water tank. This device recovers calories through fan blowing, cooling structure exhaust and heat conduction sheet to achieve the cooling and heat recovery of zinc and aluminum alloy wires.
Effectively cool down zinc and aluminum alloy wires, avoid the accumulation of heat, and use the recovered heat to heating water, improve production efficiency and reduce waste of resources.
Smart Images

Figure CN222402824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc-aluminum alloy steel wire production, in particular to a tension regulating device for zinc-aluminum alloy steel wire production. Background Art
[0002] Zinc-aluminum alloy steel wire is a metal product made of zinc-aluminum alloy material. This steel wire has good corrosion resistance and high strength, and is widely used in the manufacture of various applications, such as construction, bridges, automobiles, aerospace, etc. The production process of zinc-aluminum alloy steel wire includes heat treatment, drawing and surface treatment. At present, after heat treatment of zinc-aluminum alloy steel wire, the staff needs to draw the zinc-aluminum alloy steel wire and adjust the tension of the zinc-aluminum alloy steel wire to make steel wires of different diameters.
[0003] After searching, a wire gathering device for polypropylene yarn production with adjustable tension is found, with application number: CN202121917824.7. After adjusting the tension of the heat-treated zinc-aluminum alloy steel wire, the winding roller reels the drawn zinc-aluminum alloy steel wire. The device cannot cool the zinc-aluminum alloy steel wire, which causes the entire winding roller to be in a high temperature state. A large amount of temperature accumulates on the winding roller. When the staff performs subsequent processing on the zinc-aluminum alloy steel wire, they still need to wait for the zinc-aluminum alloy steel wire to cool down. Moreover, the heat on the surface of the zinc-aluminum alloy steel wire is directly dissipated to the outside world. The device cannot recover the excess heat, resulting in a waste of resources. Utility Model Content
[0004] The purpose of the utility model is to provide a tension regulating device for zinc-aluminum alloy steel wire production to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a tension adjustment device for zinc-aluminum alloy steel wire production, comprising a processing table, a winding roller and a reel, wherein the winding roller and the reel are respectively installed on the left and right sides of the top of the processing table, and also includes:
[0006] A mounting box is fixed on both sides of the processing table, and the mounting box is movably connected with a positioning structure inside. A movable frame is arranged above the processing table, and a plurality of fans are installed on the surface of the top of the movable frame. A touch rod is arranged below the mounting box on the front side of the processing table.
[0007] An air blowing structure is fixed on the left side of the front of the processing table, and an exhaust pipe is arranged above the air blowing structure. A cooling structure is arranged inside the winding roller. A recovery water tank is fixed at the bottom of the processing table, and a plurality of heat conducting plates are fixed on the top of the recovery water tank.
[0008] Preferably, the positioning structure includes a threaded rod rotatably connected to the inside of the installation box, a motor fixed to the right side of the installation box and fixedly connected to the right end of the threaded rod, a movable block threadedly connected to the surface of the threaded rod, and a fixed groove opened on the top surface of the installation box, and the bottom of the movable frame passes through the fixed groove and is fixedly connected to the top of the movable block.
[0009] Preferably, the top end of the touch rod is fixedly connected to the movable block on the front side, a guide groove is provided on the surface of the bottom of the installation box on the front side, and the width of the inner wall of the guide groove is the same as the diameter of the touch rod.
[0010] Preferably, the blowing structure includes a box body, a negative pressure bag, an air inlet pipe, an extrusion plate, a spring and a through hole, the box body is fixed to the left side of the front side of the processing table, the negative pressure bag is placed inside the box body, the air inlet pipe is connected to the bottom of the negative pressure bag, and the bottom end of the air inlet pipe passes through to the bottom of the box body, a one-way valve is installed on the surface of the air inlet pipe, the extrusion plate is slidably connected to the right side of the inner wall of the box body, the spring is fixed to the four corners of the right side surface of the extrusion plate, and the other end of the spring is fixedly connected to the inner wall of the box body, the through hole is opened below the right side surface of the box body, and the touch rod is slidably connected to the inner wall of the through hole, and the bottom end of the exhaust pipe passes through the interior of the box body and is connected to the top of the negative pressure bag.
[0011] Preferably, the cooling structure includes a mounting tube fixed inside the winding roller, an exhaust head fixed on four sides of the surface of the mounting tube, and a cooling hole opened on the surface of the winding roller. One end of the exhaust pipe away from the box body passes through the winding roller and is connected to the mounting tube and rotatably connected.
[0012] Preferably, the heat conducting plate passes through the processing table and extends to the top of the processing table, and the bottom of the heat conducting plate passes through the interior of the recovery water tank, and a discharge pipe is installed on the left side of the recovery water tank.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model has a cooling function, so that when the device adjusts the tension of the heat-treated zinc-aluminum alloy steel wire, it can cool the adjusted zinc-aluminum alloy steel wire to avoid a large amount of heat accumulation, and the device can also recycle excess heat and use the recovered heat to heat water for subsequent use by staff, thereby avoiding waste and effectively improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from another perspective;
[0017] Figure 3 It is a cross-sectional view of the front side mounting box of the utility model;
[0018] Figure 4 It is a three-dimensional schematic diagram of the movable frame in the utility model;
[0019] Figure 5 It is a three-dimensional schematic diagram of the cooling structure in the utility model;
[0020] Figure 6 It is a three-dimensional schematic diagram of the blowing structure in the utility model;
[0021] Figure 7 It is a three-dimensional schematic diagram of the recycling water tank in the utility model.
[0022] In the figure: 1. processing table; 2. winding roller; 3. rewinding roller; 4. mounting box; 5. adjustment structure; 51. threaded rod; 52. motor; 53. movable block; 54. fixing groove; 6. movable frame; 7. fan; 8. touch rod; 9. blowing structure; 91. box body; 92. negative pressure bag; 93. air inlet pipe; 94. extrusion plate; 95. spring; 96. through hole; 10. exhaust pipe; 11. cooling structure; 111. mounting pipe; 112. exhaust head; 113. cooling hole; 12. recovery water tank; 13. heat conducting plate; 14. guide groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-7As shown, a tension regulating device for zinc-aluminum alloy steel wire production comprises a processing table 1, a winding roller 2 and a reeling roller 3 are respectively installed on the left and right sides of the top of the processing table 1, the zinc-aluminum alloy steel wire after heat treatment is directly wound on the surface of the winding roller 2, and then the zinc-aluminum alloy steel wire is pulled by the reeling roller 3 to adjust the tension of the zinc-aluminum alloy steel wire, a mounting box 4 is fixed on the front and rear sides of the processing table 1, and the mounting box 4 is movably connected with a positioning structure 5 inside, a movable frame 6 is arranged above the processing table 1, and the movable frame 6 is arranged in a U-shape as a whole, a plurality of fans 7 are installed on the surface of the top of the movable frame 6, and the air outlet of the fan 7 faces the upper surface of the processing table 1, a touch rod 8 is arranged below the mounting box 4 on the front side of the processing table 1, a blowing structure 9 is fixed on the left side of the front of the processing table 1, and an exhaust pipe 10 is arranged above the blowing structure 9, a cooling structure 11 is arranged inside the reeling roller 3, a recovery water tank 12 is fixed at the bottom of the processing table 1, and a plurality of heat conducting plates 13 are fixed on the top of the recovery water tank 12.
[0025] The adjustment structure 5 includes a threaded rod 51, a motor 52, a movable block 53 and a fixed groove 54. The threaded rod 51 is rotatably connected to the inside of the installation box 4, the motor 52 is fixed to the right side of the installation box 4, and the output shaft of the motor 52 passes through the inside of the installation box 4 and is fixedly connected to the right end of the threaded rod 51. The movable block 53 is threadedly connected to the surface of the threaded rod 51, and the fixed groove 54 is opened on the surface of the top of the installation box 4. The bottom of the movable frame 6 passes through the fixed groove 54 and is fixedly connected to the top of the movable block 53. The top of the touch rod 8 is fixedly connected to the movable block 53 on the front side, and the surface of the bottom of the front installation box 4 is opened. The guide groove 14, and the width of the inner wall of the guide groove 14 is the same as the diameter of the feeler rod 8. When the staff controls the winding roller 3 to rotate and pulls the zinc-aluminum alloy steel wire to adjust its tension, the staff can turn on the motors 52 on the front and rear sides, thereby rotating the threaded rod 51, and the movable block 53 drives the upper movable frame 6 to move left and right. The fan 7 blows the zinc-aluminum alloy steel wire back and forth, and blows the heat on the surface of the zinc-aluminum alloy steel wire to the surface of the heat conducting plate 13, and the front feeler rod 8 also slides back and forth inside the guide groove 14, thereby guiding the movable block 53, so that the movable frame 6 moves horizontally.
[0026] The blowing structure 9 includes a box body 91, a negative pressure bag 92, an air inlet pipe 93, an extrusion plate 94, a spring 95 and a through hole 96. The box body 91 is fixed to the left side of the front of the processing table 1, the negative pressure bag 92 is placed inside the box body 91, the air inlet pipe 93 is connected to the bottom of the negative pressure bag 92, and the bottom end of the air inlet pipe 93 passes through the bottom of the box body 91. A one-way valve is installed on the surface of the air inlet pipe 93, the extrusion plate 94 is slidably connected to the right side of the inner wall of the box body 91, and the spring 95 is fixed to the four corners of the right side surface of the extrusion plate 94, and the other end of the spring 95 is fixed to the right side of the inner wall of the box body 91. One end is fixedly connected to the inner wall of the box body 91, and a through hole 96 is opened below the right side surface of the box body 91, and the touch rod 8 is slidably connected to the inner wall of the through hole 96. The bottom end of the exhaust pipe 10 passes through the interior of the box body 91 and is connected to the top of the negative pressure bag 92. When the movable frame 6 moves left and right, the touch rod 8 will pass through the through hole 96, so that the extrusion plate 94 moves to the left to squeeze the negative pressure bag 92, and the air inside the negative pressure bag 92 will enter the interior of the exhaust pipe 10, thereby cooling the zinc-aluminum alloy steel wire on the surface of the winding roller 3.
[0027] The cooling structure 11 includes a mounting tube 111, an exhaust head 112 and a cooling hole 113. The mounting tube 111 is fixed inside the winding roller 3. One end of the exhaust pipe 10 away from the box body 91 passes through the winding roller 3 and is connected and rotatably connected to the mounting tube 111. The exhaust head 112 is fixed on the four sides of the surface of the mounting tube 111. The cooling hole 113 is opened on the surface of the winding roller 3. After the negative pressure bag 92 is squeezed, the air inside it is blown into the exhaust pipe 10, so that the exhaust pipe 10 discharges the air into the mounting tube 111. The exhaust head 112 discharges the air, so that the air is discharged from the cooling hole 113, thereby cooling the zinc-aluminum alloy steel wire wound on the surface of the winding roller 3 to avoid a large amount of heat accumulation on the surface of the winding roller 3.
[0028] The heat conductive sheet 13 passes through the processing table 1 and extends to the top of the processing table 1, and the bottom of the heat conductive sheet 13 passes through the interior of the recovery water tank 12. A discharge pipe is installed on the left side of the recovery water tank 12. The heat on the surface of the zinc-aluminum alloy steel wire will be absorbed by the heat conductive sheet 13 below, and the heat will be conducted to the interior of the recovery water tank 12 through the heat conductive sheet 13, so as to heat the water inside the recovery water tank 12 and recover the heat for subsequent use by the staff.
[0029] Working principle: When the zinc-aluminum alloy steel wire is subjected to heat treatment, the staff performs drawing processing on it to adjust the tension. The staff controls the winding roller 3 to rotate, thereby pulling the zinc-aluminum alloy steel wire. At the same time, the staff turns on the motor 52, thereby making the movable frame 6 move back and forth above the zinc-aluminum alloy steel wire. The fan 7 is turned on to blow air to the surface of the zinc-aluminum alloy steel wire, so that the heat on the surface of the zinc-aluminum alloy steel wire is blown to the heat conducting sheet 13 below, and the water inside the recovery water tank 12 is heated by the heat conducting sheet 13 to recover the heat. When the movable frame 6 moves left and right, the touch rod 8 is continuously inserted into the box body 91, thereby squeezing the negative pressure bag 92, so that the cooling holes 113 on the surface of the winding roller 3 continuously discharge air, and the zinc-aluminum alloy steel wire wound on the surface of the winding roller 3 is cooled. When the water in the recovery water tank 12 is heated to a suitable temperature, the staff can open the recovery water tank 12, take out the hot water and replace it with cold water, so as to facilitate the subsequent processing to recover the excess heat, so as to adjust the tension of the heat-treated zinc-aluminum alloy steel wire again.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tension regulating device for zinc-aluminum alloy steel wire production, comprising a processing table (1), a winding roller (2) and a reeling roller (3), wherein the winding roller (2) and the reeling roller (3) are respectively mounted on the left and right sides of the top of the processing table (1), characterized in that: Also includes: A mounting box (4) is fixed to the front and rear sides of the processing table (1), and the mounting box (4) is movably connected to a positioning structure (5) inside, a movable frame (6) is arranged above the processing table (1), a plurality of fans (7) are installed on the surface of the top of the movable frame (6), and a touch rod (8) is arranged below the mounting box (4) on the front side of the processing table (1); An air blowing structure (9) is fixed on the left side of the front face of the processing table (1), and an exhaust pipe (10) is arranged above the air blowing structure (9); a cooling structure (11) is arranged inside the winding roller (3); a recovery water tank (12) is fixed at the bottom of the processing table (1), and a plurality of heat conducting plates (13) are fixed on the top of the recovery water tank (12).
2. The tension regulating device for zinc-aluminum alloy steel wire production according to claim 1 is characterized in that: The positioning structure (5) comprises a threaded rod (51) rotatably connected to the interior of the installation box (4), a motor (52) fixed to the right side of the installation box (4) and fixedly connected to the right end of the threaded rod (51), a movable block (53) threadedly connected to the surface of the threaded rod (51), and a fixed groove (54) formed on the top surface of the installation box (4), wherein the lower side of the movable frame (6) passes through the fixed groove (54) and is fixedly connected to the top of the movable block (53).
3. The tension regulating device for zinc-aluminum alloy steel wire production according to claim 2 is characterized in that: The top end of the touch rod (8) is fixedly connected to the movable block (53) on the front side, and a guide groove (14) is provided on the surface of the bottom of the installation box (4) on the front side, and the width of the inner wall of the guide groove (14) is the same as the diameter of the touch rod (8).
4. The tension regulating device for zinc-aluminum alloy steel wire production according to claim 1 is characterized in that: The blowing structure (9) comprises a box body (91), a negative pressure bag (92), an air inlet pipe (93), an extrusion plate (94), a spring (95) and a through hole (96); the box body (91) is fixed to the left side of the front of the processing table (1); the negative pressure bag (92) is placed inside the box body (91); the air inlet pipe (93) is connected to the bottom of the negative pressure bag (92); and the bottom end of the air inlet pipe (93) passes through the bottom of the box body (91); and a one-way The valve is provided with a pressing plate (94) which is slidably connected to the right side of the inner wall of the box body (91); the spring (95) is fixed to the four corners of the right side surface of the pressing plate (94); the other end of the spring (95) is fixedly connected to the inner wall of the box body (91); the through hole (96) is provided below the right side surface of the box body (91); the touch rod (8) is slidably connected to the inner wall of the through hole (96); the bottom end of the exhaust pipe (10) passes through the interior of the box body (91) and is connected to the top of the negative pressure bag (92).
5. The tension regulating device for zinc-aluminum alloy steel wire production according to claim 4 is characterized in that: The cooling structure (11) comprises a mounting tube (111) fixed inside the winding roller (3), an exhaust head (112) fixed on four sides of the surface of the mounting tube (111), and a cooling hole (113) opened on the surface of the winding roller (3); an end of the exhaust tube (10) away from the box body (91) passes through the winding roller (3) and is connected to the mounting tube (111) and rotatably connected.
6. The tension regulating device for zinc-aluminum alloy steel wire production according to claim 1, characterized in that: The heat conducting sheet (13) passes through the processing table (1) and extends to the top of the processing table (1), and the bottom of the heat conducting sheet (13) passes through the interior of the recovery water tank (12), and a discharge pipe is installed on the left side of the recovery water tank (12).
Citation Information
Patent Citations
Tensioning-force-adjustable yarn collecting device for polypropylene yarn production
CN215478868U