Laser welding mechanism for workpiece machining

By designing a laser welding mechanism that contains automatic clamping, rotation, dust removal, and positioning functions, the problem of manual clamping, flue gas pollution and welding deviation in existing technologies, and achieve efficient and accurate workpiece processing.

CN222403920UActive Publication Date: 2025-01-28SHIJIAZHUANG JINGXIN TELECOMM EQUIP CO LTD
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Patent Information

Application Number
CN202420095880.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-01-28
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The existing laser welding mechanism for workpiece processing requires staff to manually clamp the round tube during use. The clamped round tube cannot rotate freely, resulting in trouble in welding; the flue gas generated during welding contains impurities and is directly discharged to Pollution in the environment; lack of positioning function, it is easy to cause welding deviation and reduce welding quality.

Method used

Design a laser welding mechanism that includes welding tables, mobile racks, supporting seats, sleeves, electric push rods, clamping boards, tooth rings, gears, motors, rotation, suction cups, dust removal components and positioning lights to realize automatic clamping clamps Hold and rotate the round tube, filter the impurities in the flue gas, and ensure the welding accuracy through positioning lights and adjustable laser welding guns.

Benefits of technology

The automatic clamping and rotating circular tubes are realized, the welding operation is simplified, the flue gas pollution is reduced, the quality and accuracy of the welding are improved, and the customer's high standard requirements are met.

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    Figure CN222403920U_ABST
Patent Text Reader

Abstract

The laser welding mechanism for workpiece machining comprises a welding table, a movable frame is movably arranged on the welding table, a supporting seat is fixedly arranged at the upper end of the movable frame, a sleeve is rotationally connected into the supporting seat, two first electric push rods are symmetrically arranged on the outer side of the sleeve, and the driving end of each first electric push rod penetrates through the sleeve to be connected with a clamping plate. A gear ring is arranged on the outer side of the sleeve and connected with a gear in a meshed mode, the gear is fixedly connected with a first motor arranged on the movable frame, a second electric push rod is fixedly arranged on the movable frame, the driving end of the second electric push rod is rotationally connected with a rotating base, and a suction cup is fixedly arranged on one side of the rotating base. And the fixed round pipe and the sealing piece can be rotated, and smoke dust impurities in smoke generated by welding can be filtered, so that pollution to the surrounding working environment is reduced, the welding position can be positioned, position deviation is avoided, and the workpiece welding quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser welding, in particular to a laser welding mechanism for workpiece processing. Background Art

[0002] The laser welding mechanism uses high-energy laser pulses to locally heat the material in a small area. The energy of the laser radiation diffuses into the interior of the material through heat conduction, melting the material and fixing it. In the process of processing some workpieces, such as round tubes, it is necessary to use a laser welding mechanism to process metal seals to seal and weld metal round tubes. During the use of the existing laser welding mechanism for workpiece processing, the staff needs to manually clamp the round tube, and the clamped round tube cannot rotate freely, which makes welding very troublesome and cannot meet people's use needs well; the existing laser welding mechanism for workpiece processing will be accompanied by the generation of smoke during the sealing welding of the round tube, and the smoke contains impurities. These fumes are usually directly discharged into the environment, which will cause pollution to the surrounding working environment. If inhaled by the staff, it will harm the body; in addition, the existing laser welding mechanism for workpiece processing lacks positioning function during use, and it is easy to produce deviations during the welding process, resulting in reduced workpiece welding quality, which is difficult to meet customer requirements to the maximum extent. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the utility model provides a laser welding mechanism for workpiece processing, which solves the problem that the existing laser welding mechanism for workpiece processing requires workers to manually clamp the round tube during use, and the clamped round tube cannot rotate freely.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a laser welding mechanism for workpiece processing, comprising a welding table, a movable frame is movably provided on the welding table, a support seat is fixedly provided on the upper end of the movable frame, a sleeve is rotatably connected inside the support seat, two first electric push rods are symmetrically provided on the outer side of the sleeve, each of the first electric push rods is connected to a clamping plate through the sleeve at its driving end, a gear ring is provided on the outer side of the sleeve, a gear is meshedly connected to the gear ring, a first motor arranged on the movable frame is fixedly connected to the gear, a second electric push rod is fixedly provided on the movable frame, and the The driving end of the second electric push rod is rotatably connected to a rotating seat, a suction cup is fixedly provided on one side of the rotating seat, a bracket is provided at the upper end of the welding table, a dust removal assembly is provided at the upper end of the bracket, a third electric push rod is fixedly provided at the lower end of the bracket, a lifting plate is provided at the lower end of the third electric push rod, a laser welding gun and two positioning lights are fixedly provided at the lower end of the lifting plate, which is convenient for automatically clamping and fixing the round tube, and can rotate the fixed round tube and sealing piece to weld them, without the need for staff to manually clamp the round tube, making the round tube sealing welding operation very convenient and meeting people's usage needs.

[0007] In a further preferred embodiment, two support frames are fixedly provided on the movable frame, and each of the support frames is rotatably provided with a rotating roller to facilitate supporting the rotating round tube.

[0008] It is further preferred that the dust removal assembly includes a dust suction shell fixedly arranged at the lower end of the lifting plate, a hose is fixedly arranged at the upper end of each dust suction shell through the lifting plate, the upper ends of the two hoses pass through the bracket and are connected to an air inlet pipe, and the air inlet pipe is fixedly arranged on the bracket to facilitate the transportation of the smoke generated by welding to the air inlet pipe.

[0009] It is further preferred that a filter tube is provided at the upper end of the bracket, the filter tube is communicated with the air inlet pipe, a collection box is inserted and inserted at one side of the filter tube, a separator ring is provided inside the filter tube, and a filter barrel is fixed on the separator ring to facilitate filtering of smoke.

[0010] In a further preferred embodiment, a fan is provided in the filter tube, a rotating rod is fixedly provided at one end of the fan, and a cleaning brush is fixedly connected to the lower end of the rotating rod passing through the filter barrel, so as to facilitate brushing and cleaning of the filter barrel.

[0011] It is further preferred that a movable groove is provided on the upper end of the welding table, a screw is rotatably provided in the movable groove, one end of the screw passes through the movable groove and is connected to a second motor, and the second motor is fixedly arranged on one side of the welding table to facilitate the rotation of the screw.

[0012] In a further preferred embodiment, the lead screw is threadedly connected to a movable seat, and the upper end of the movable seat passes through a movable slot and is fixedly connected to the movable frame to facilitate the movement of the movable seat.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a laser welding mechanism for workpiece processing, which has the following beneficial effects:

[0015] 1. In the utility model, the welding table, the movable frame, the support seat, the sleeve, the first electric push rod, the clamping plate, the gear ring, the gear, the first motor, the second electric push rod, the rotating seat, the suction cup, the support frame and the rotating roller cooperate to facilitate automatic clamping and fixing of the round tube, and the fixed round tube and the sealing sheet can be rotated to weld them, without the need for the staff to manually clamp the round tube, making the round tube sealing welding operation very convenient and meeting people's use needs.

[0016] 2. In the utility model, the dust impurities in the smoke can be filtered through the cooperation of the dust suction shell, hose, air inlet pipe, filter pipe, collection box, separation ring, filter barrel, fan, rotating rod and cleaning brush, thereby reducing the pollution to the surrounding working environment, avoiding inhalation by the staff, and protecting the health of the staff.

[0017] 3. In the utility model, through the cooperation of the bracket, the third electric push rod, the lifting plate, the laser welding gun, the positioning light, the moving groove, the screw, the second motor and the moving seat, the two positioning lights can be used to indicate the welding point. At the same time, the height of the laser welding gun is adjustable, and the position of the fixed ring and the sealing piece is adjustable, so as to position the welding point and avoid position deviation, thereby ensuring the quality of the workpiece welding, thereby maximizing the satisfaction of customer requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a laser welding mechanism for workpiece processing in the utility model;

[0019] Figure 2 For the utility model Figure 1 A is a partial enlarged schematic diagram;

[0020] Figure 3 It is a partial structural schematic diagram of the mobile frame and its connecting components in the utility model;

[0021] Figure 4 It is a schematic diagram of the cross-sectional structure of the welding platform and its connecting parts in the utility model;

[0022] Figure 5 It is a partial cross-sectional structural diagram of the filter tube and its connecting components in the utility model.

[0023] In the figure: 1. welding table; 2. moving frame; 3. support seat; 4. sleeve; 5. first electric push rod; 6. clamping plate; 7. gear ring; 8. gear; 9. first motor; 10. second electric push rod; 11. rotating seat; 12. suction cup; 13. bracket; 14. third electric push rod; 15. lifting plate; 16. laser welding gun; 17. positioning light; 18. support frame; 19. rotating roller; 20. dust suction shell; 21. hose; 22. air inlet pipe; 23. filter pipe; 24. collection box; 25. separation ring; 26. filter barrel; 27. fan; 28. rotating rod; 29. ​​cleaning brush; 30. moving groove; 31. screw; 32. second motor; 33. moving seat. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1:

[0026] See also Figure 1-5 A laser welding mechanism for workpiece processing comprises a welding table 1, a movable frame 2 is movably provided on the welding table 1, a support seat 3 is fixedly provided on the upper end of the movable frame 2, a sleeve 4 is rotatably connected in the support seat 3, two first electric push rods 5 are symmetrically provided on the outer side of the sleeve 4, each first electric push rod 5 driving end passes through the sleeve 4 and is connected to a clamping plate 6, a gear ring 7 is provided on the outer side of the sleeve 4, a gear 8 is meshed and connected to the gear ring 7, a first motor 9 arranged on the movable frame 2 is fixedly connected to the gear 8, a second electric push rod 10 is fixedly provided on the movable frame 2, a rotating seat 11 is rotatably connected to the driving end of the second electric push rod 10, a suction cup 12 is fixedly provided on one side of the rotating seat 11, a bracket 13 is provided on the upper end of the welding table 1, a dust removal component is provided on the upper end of the bracket 13, a third electric push rod 14 is fixedly provided on the lower end of the bracket 13, a lifting plate 15 is provided on the lower end of the third electric push rod 14, and a laser welding gun 16 and two positioning lights 17 are fixedly provided on the lower end of the lifting plate 15.

[0027] In this embodiment, two support frames 18 are fixedly provided on the mobile frame 2, and a rotating roller 19 is rotatably provided on each support frame 18. The round tube is placed on the two rotating rollers 19, and when the round tube rotates, the two rotating rollers 19 rotate.

[0028] In this embodiment, the dust removal assembly includes a dust collection shell 20 fixedly arranged at the lower end of the lifting plate 15, and a hose 21 is fixedly arranged at the upper end of each dust collection shell 20 through the lifting plate 15. The upper ends of the two hoses 21 pass through the bracket 13 and are connected to an air inlet pipe 22. The air inlet pipe 22 is fixedly arranged on the bracket 13. The smoke generated during the welding process will enter the two dust collection shells 20, and then enter the air inlet pipe 22 through the hose 21.

[0029] In this embodiment, a filter tube 23 is provided at the upper end of the bracket 13, and the filter tube 23 is connected to the air inlet pipe 22. A collection box 24 is inserted and inserted on one side of the filter tube 23. A separating ring 25 is provided in the filter tube 23, and a filter barrel 26 is fixed on the separating ring 25. The smoke and dust in the air inlet pipe 22 enters the filter tube 23 and is then filtered through the filter barrel 26. The filtered air is discharged from the upper end of the filter tube 23, and the intercepted smoke and dust impurities will fall into the collection box 24. The collection box 24 can be pulled regularly to clean the inside.

[0030] In this embodiment, a fan 27 is provided in the filter tube 23, and a rotating rod 28 is fixedly provided at one end of the fan 27. The lower end of the rotating rod 28 passes through the filter barrel 26 and is fixedly connected to a cleaning brush 29. When the fan 27 is started, the fan 27 drives the rotating rod 28 to rotate, and the rotating rod 28 drives the cleaning brush 29 to rotate, so that the cleaning brush 29 brushes the filter barrel 26 to clean it.

[0031] In this embodiment, a movable groove 30 is provided at the upper end of the welding table 1, and a screw 31 is rotatably provided in the movable groove 30. One end of the screw 31 passes through the movable groove 30 and is connected to a second motor 32. The second motor 32 is fixedly arranged on one side of the welding table 1. When the second motor 32 is started, the second motor 32 drives the screw 31 to rotate.

[0032] In this embodiment, the lead screw 31 is threadedly connected to a moving seat 33 , and the upper end of the moving seat 33 passes through the moving slot 30 and is fixedly connected to the moving frame 2 . When the lead screw 31 rotates, the moving seat 33 moves along the moving slot 30 .

[0033] Embodiment 2:

[0034] In summary, when in use, the round tube that needs to be sealed and welded is placed on the two rotating rollers 19, one end of the round tube is passed through the sleeve 4, and the two first electric push rods 5 are started at the same time. The first electric push rod 5 drives the clamping plate 6 to move, and the round tube is clamped and fixed with the cooperation of the two clamping plates 6. The sealing piece is placed on one side of the rotating seat 11 and contacts with the suction cup 12, and the sealing piece is pushed so that the suction cup 12 sucks the sealing piece. The second electric push rod 10 is started, and the second electric push rod 10 drives the rotating seat 11, the suction cup 12 and the sealing piece to move, so that the sealing piece is against one end of the round tube. The third electric push rod 14 is started, and the third electric push rod 14 drives the lifting plate 15 to move downward. The lifting plate 15 drives the laser welding gun 16 and the two positioning lights 17 to move downward. The intersection of the lasers emitted by the two positioning lights 17 is the welding point of the laser welding gun 16, so that the intersection moves to the welding position of the round tube. At the same time, the second motor 32 is started, and the second motor 32 drives the lead screw 31 to rotate, so that the moving seat 33 moves along the moving groove 30, and the moving seat 33 drives the moving frame 2, the fixed round tube and the sealing piece to move, so that the welding position moves to the laser intersection of the two positioning lights 17, so as to perform positioning.

[0035] Embodiment three:

[0036] In summary, when in use, start the laser welding gun 16 to perform sealing welding on the round tube, and at the same time start the first motor 9, the first motor 9 drives the gear 8 to rotate, the gear 8 drives the sleeve 4 to rotate around the rotating connection with the support seat 3 through the gear ring 7, the sleeve 4 drives the clamped and fixed round tube to rotate, and because the sealing piece and the round tube are abutted, the round tube drives the sealing piece to rotate after the welding starts, and the sealing piece drives the suction cup 12 and the rotating seat 11 to rotate around the rotating connection with the third electric push rod 14, thereby completing the sealing welding of the round tube. During the welding process, the fan 27 is started, and the fan 27 enables the two dust suction shells 20 to suck in the generated smoke and transport it to the filter tube 23 through the hose 21 and the air inlet pipe 22, and then filter it through the filter barrel 26. The filtered air is discharged from the upper end of the filter tube 23, and the intercepted smoke and dust impurities will fall into the collection box 24. At the same time, the fan 27 drives the rotating rod 28 to rotate, and the rotating rod 28 drives the cleaning brush 29 to rotate, so that the cleaning brush 29 brushes and cleans the filter barrel 26, and the cleaned smoke will also fall into the collection box 24. The collection box 24 can be pulled regularly to clean its interior.

[0037] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, matching connection of bolts and nuts, bolt or screw connection or other well-known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is given priority. The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, according to the technical scheme of the utility model and its utility model concept, shall be covered by the protection scope of the utility model.

Claims

1. A laser welding mechanism for workpiece processing, comprising a welding table (1), characterized in that: A movable frame (2) is movably provided on the welding table (1), a support seat (3) is fixedly provided on the upper end of the movable frame (2), a sleeve (4) is rotatably connected inside the support seat (3), two first electric push rods (5) are symmetrically provided on the outer side of the sleeve (4), each driving end of the first electric push rod (5) passes through the sleeve (4) and is connected to a clamping plate (6), a gear ring (7) is provided on the outer side of the sleeve (4), the gear ring (7) is meshingly connected to a gear (8), the gear (8) is fixedly connected to a first motor (9) arranged on the movable frame (2), and the movable frame (2) is provided with a plurality of gears (8) and a plurality of gears (8) are fixedly connected to the movable frame (2). A second electric push rod (10) is fixedly provided on the frame (2), the driving end of the second electric push rod (10) is rotatably connected to a rotating seat (11), a suction cup (12) is fixedly provided on one side of the rotating seat (11), a bracket (13) is provided on the upper end of the welding table (1), a dust removal component is provided on the upper end of the bracket (13), a third electric push rod (14) is fixedly provided on the lower end of the bracket (13), a lifting plate (15) is provided on the lower end of the third electric push rod (14), and a laser welding gun (16) and two positioning lights (17) are fixedly provided on the lower end of the lifting plate (15).

2. A laser welding mechanism for workpiece processing according to claim 1, characterized in that: Two support frames (18) are fixedly arranged on the movable frame (2), and a rotating roller (19) is rotatably arranged on each of the support frames (18).

3. A laser welding mechanism for workpiece processing according to claim 1, characterized in that: The dust removal assembly comprises a dust collection shell (20) fixedly arranged at the lower end of the lifting plate (15); a hose (21) is fixedly arranged at the upper end of each dust collection shell (20) passing through the lifting plate (15); the upper ends of the two hoses (21) pass through the bracket (13) and are connected to an air inlet pipe (22); and the air inlet pipe (22) is fixedly arranged on the bracket (13).

4. A laser welding mechanism for workpiece processing according to claim 3, characterized in that: A filter tube (23) is provided at the upper end of the bracket (13), the filter tube (23) is communicated with the air inlet tube (22), a collection box (24) is inserted and withdrawn at one side of the filter tube (23), a separation ring (25) is provided inside the filter tube (23), and a filter barrel (26) is fixedly provided on the separation ring (25).

5. A laser welding mechanism for workpiece processing according to claim 4, characterized in that: A fan (27) is arranged in the filter tube (23), a rotating rod (28) is fixedly arranged at one end of the fan (27), and a cleaning brush (29) is fixedly connected to the lower end of the rotating rod (28) through the filter barrel (26).

6. The laser welding mechanism for workpiece processing according to claim 1, characterized in that: A movable groove (30) is provided at the upper end of the welding platform (1), a lead screw (31) is rotatably provided in the movable groove (30), one end of the lead screw (31) passes through the movable groove (30) and is connected to a second motor (32), and the second motor (32) is fixedly arranged on one side of the welding platform (1).

7. A laser welding mechanism for workpiece processing according to claim 6, characterized in that: The lead screw (31) is threadedly connected to a movable seat (33), and the upper end of the movable seat (33) passes through a movable groove (30) and is fixedly connected to the movable frame (2).