Box width self-adaptive device and film laminating machine with same

By designing box wide adaptive devices in the film covering machine, integrated box wide induction device and automatic adjustment mechanism, the problem of insufficient adaptability to diversified packaging boxes in the existing technology has been solved. It improves the adaptability of the equipment and the flexibility of the production line.

CN222408853UActive Publication Date: 2025-01-28FUJIAN YUANHONG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421128954.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-28
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When facing the diverse packaging box sizes, existing laminators lack adaptability, which can only handle packaging boxes of specific sizes, and manual adjustments are cumbersome and inefficient, making automated adjustments impossible, which seriously restricts production flexibility and efficiency.

Method used

Design a box wide self -adaptive device, integrated box wide induction device and automatic adjustment mechanism. By obtaining the width value of the box, automatically adjust the transmission spacing to achieve fully automated box width adaptation.

Benefits of technology

The self -adaptation of different packaging boxes is realized, significantly improved the adaptability of the equipment and the flexibility of the production line, met the needs of diversified packaging size, and simplified operations and maintenance through fine mechanical design, reducing operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a box width self-adaptive device and a film laminating machine with the same, and the box width self-adaptive device comprises a first conveyor belt mechanism, a second conveyor belt mechanism and a third conveyor belt mechanism, the box width sensing device is arranged on the inlet side of the first conveying belt mechanism; the second conveying belt mechanism comprises a second belt surface; a transition mechanism; the third conveying belt mechanism comprises a first conveying belt and a second conveying belt, and the first conveying belt is fixed to the side, close to the first belt surface, of the second belt surface; the box width adjusting mechanism comprises an adjusting seat and an adjusting plate integrally arranged on the adjusting seat, the adjusting seat is fixedly arranged on the side, away from the first conveying belt, of the second conveying belt, and the adjusting plate horizontally extends to the upper end face of the second belt face and is parallel to the conveying direction of the second belt face; according to the full-automatic packaging box size adjusting device, the full-automatic process from obtaining of the packaging box size to adjusting of the conveying distance can be achieved, the adaptability of equipment and the flexibility of a production line are remarkably improved, and the requirement for diversified packaging sizes in the market is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of laminating equipment, in particular to a box width self-adapting device and a laminating machine with the device. Background Art

[0002] In the current technological background of the packaging industry, the laminating machine, as an indispensable automated equipment, has significantly improved the quality and efficiency of heat shrink film packaging for packaging boxes. The equipment integrates a series of precision mechanical actions, including automatic supply of heat shrink film, precise cutting, smooth transfer, effective unfolding and precise embedding of packaging boxes, thus laying the foundation for the subsequent hot air shrinking process and ensuring that the film layer on the surface of the packaging box fits tightly, which not only beautifies the appearance but also enhances the protection effect.

[0003] However, the existing laminating machine technology in the market has exposed some limitations when facing the demand for diversified packaging box sizes, especially in the design of the packaging box transmission system.

[0004] Specifically, these devices are often limited by fixed transmission mechanism designs. They either completely lack the ability to adapt to different box widths, resulting in the ability to only process packaging boxes within a certain size range. Or, although manual adjustment is allowed to accommodate different box widths, this process is cumbersome and inefficient, and automated adjustment cannot be achieved, which seriously restricts production flexibility and efficiency.

[0005] In view of this, the inventor specially designed a box width adaptive device and a laminating machine with the device, and this case was thus generated. Utility Model Content

[0006] In order to solve the above problems, one of the technical solutions of the utility model is as follows:

[0007] A box width self-adapting device, comprising:

[0008] A first conveyor belt mechanism including a first belt surface;

[0009] A box width sensing device is provided at the entrance side of the first conveyor belt mechanism and is used to obtain the width value of the packaging box;

[0010] A second conveyor belt mechanism comprises a second belt surface which is parallelly distributed on one side of a transmission end of the first belt surface;

[0011] A transition mechanism, used for pushing the packaging box from the first conveyor belt to the second conveyor belt;

[0012] The third conveyor belt mechanism comprises a pair of first conveyor belts and second conveyor belts which are arranged in parallel and transmit in the same direction as the second conveyor belt mechanism, wherein the first conveyor belt is fixed to a side of the second belt surface close to the first belt surface, and the second conveyor belt is movably arranged in a direction close to or away from the first conveyor belt;

[0013] The box width adjustment mechanism comprises an adjustment seat and an adjustment plate integrally arranged on the adjustment seat, wherein the adjustment seat is fixedly arranged on a side of the second conveyor belt away from the first conveyor belt, and the adjustment plate horizontally extends to the upper end surface of the second belt surface and is distributed parallel to the transmission direction of the second belt surface;

[0014] The driving device is used to drive the second conveyor belt and the box width adjustment mechanism to move according to the packaging box width value obtained by the box width sensing device so that the transmission spacing of the third conveyor belt mechanism and the actual effective transmission spacing at the upper end of the second belt surface adapt to the packaging box width value.

[0015] Preferably, a driving motor is provided at the upper end of the fixing seat, and a driving shaft distributed parallel to the guide shaft is provided at the output end of the driving motor, and the driving shaft is connected to the transmission shaft of the second belt surface through a belt transmission arranged at the lower end of the second conveyor belt mechanism.

[0016] Preferably, one end of the first conveyor belt extends to the entry side of the second belt surface and its upper end belt surface remains flush with the second belt surface, one end of the second conveyor belt extends to the exit side of the second belt surface, and the drive shaft passes through the second conveyor belt and the adjustment seat.

[0017] Preferably, the adjustment plate comprises a fixed plate and a movable plate arranged in parallel, and the movable plate is slidably arranged in a direction approaching or moving away from the fixed plate through a linear bearing.

[0018] Preferably, a position sensor is provided on the movable plate.

[0019] Preferably, the driving device includes a pair of parallel guide rails, an adaptation plate sliding on the guide rails, a connecting rod connecting the adaptation plate and the second conveyor belt, and an adaptation motor driving the adaptation plate to slide along the guide rails. The guide rails are arranged on the fixed surfaces of the second conveyor belt mechanism and the third conveyor belt and are distributed in the direction approaching or away from the first conveyor belt.

[0020] Preferably, the output shaft of the adaptive motor is drivingly connected to an adjusting screw, an adjusting block is threadedly connected to the adjusting screw, and one side of the adjusting block is fixedly connected to the adaptive plate.

[0021] Preferably, the box width sensing device is a displacement sensor.

[0022] The second technical solution of the utility model is as follows:

[0023] A laminating machine comprises a box width self-adapting device.

[0024] The beneficial effects of the utility model are as follows:

[0025] The box width adaptive device of the utility model can realize a fully automated process from obtaining the packaging box size to adjusting the transmission spacing by integrating the box width sensing device and the automatic adjustment mechanism, breaking the limitation of traditional laminating machines on packaging boxes of specific sizes, significantly improving the adaptability of the equipment and the flexibility of the production line, and meeting the market demand for diversified packaging sizes.

[0026] The use of sophisticated mechanical design, such as guide shafts, drive motors, linear bearings and adaptive motors, not only makes the box width adjustment more accurate and fast, but also simplifies the operation and daily maintenance of the equipment and reduces operating costs.

[0027] The automated width adaptation function ensures the stability and positioning accuracy of the packaging box during transportation, provides a good foundation for subsequent heat shrink film wrapping, helps to improve the aesthetics and protection performance of the finished packaging, and meets the requirements of the high-end packaging market.

[0028] The utility model can easily adapt to different types of laminating materials or add other auxiliary functions by adjusting the design of the driving device and the box width adjustment mechanism, thereby increasing the service life of the equipment and the return on investment. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0030] in:

[0031] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model;

[0032] Figure 2 It is a partial structural schematic diagram of the first conveyor belt mechanism of the first embodiment of the utility model;

[0033] Figure 3 It is one of the partial structural schematic diagrams of the second conveyor belt mechanism and the third conveyor belt mechanism of the first embodiment of the utility model;

[0034] Figure 4 This is the second partial structural diagram of the second conveyor belt mechanism and the third conveyor belt mechanism of the first embodiment of the utility model;

[0035] Figure 5 It is a schematic diagram of the top view of the second conveyor belt mechanism and the third conveyor belt mechanism of the first embodiment of the utility model;

[0036] Figure 6 yes Figure 5 AA cross-sectional structure diagram;

[0037] Figure 7 yes Figure 5 Schematic diagram of the cross-sectional structure of the middle BB;

[0038] Figure 8 yes Figure 5 Schematic diagram of the CC cross-section structure.

[0039] Description of labels:

[0040] 10. First conveyor belt mechanism; 11. First frame; 12. First support rod; 13. First drive motor; 14. First belt surface; 20. Box width sensing device; 30. Table; 40. Second conveyor belt mechanism; 41. Second frame; 42. Second support rod; 43. Second belt surface; 50. Transition mechanism; 51. Unloading stop mechanism; 52. First box pushing mechanism; 521. Push rod; 522. Second motor; 523. Drive belt; 524. Drive seat; 53. Adaptive seat; 531. Box pushing channel; 54. First horizontal moving device; 55. Stop rod; 60. Third conveyor belt Mechanism; 61. first transmission belt; 62. second transmission belt; 63. frame; 64. toothed belt; 65. third support rod; 70. box width adjustment mechanism; 71. adjustment seat; 72. adjustment plate; 721. fixed plate; 722. movable plate; 723. linear bearing; 724. position sensor; 80. drive device; 81. guide rail; 82. adaptation plate; 83. connecting rod; 84. adaptation motor; 85. adjustment screw; 86. adjustment block; 90. fixed seat; 91. guide shaft; 92. drive motor; 93. drive shaft; 94. belt; 95. tensioning gear; 96. transmission shaft. DETAILED DESCRIPTION

[0041] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0042] See also Figures 1 to 8 , is a box width self-adapting device as the best embodiment of the utility model, comprising:

[0043] The first conveyor belt mechanism 10 includes a first belt surface 14;

[0044] The box width sensing device 20 is provided at the entrance side of the first conveyor belt mechanism 10 and is used to obtain the width value of the packaging box;

[0045] The second conveyor belt mechanism 40 comprises a second belt surface 43 which is parallelly distributed on one side of the transmission end of the first belt surface 14;

[0046] A transition mechanism 50, used for pushing the packaging box from the first conveyor belt to the second conveyor belt;

[0047] The third conveyor belt mechanism 60 includes a pair of first conveyor belts 61 and second conveyor belts 62 which are arranged in parallel and transmit in the same direction as the second conveyor belt mechanism 40. The first conveyor belt 61 is fixed to a side of the second belt surface 43 close to the first belt surface 14, and the second conveyor belt 62 is movably arranged in a direction close to or away from the first conveyor belt 61.

[0048] The box width adjustment mechanism 70 includes an adjustment seat 71 and an adjustment plate 72 integrally arranged on the adjustment seat 71. The adjustment seat 71 is fixedly arranged on a side of the second conveyor belt 62 away from the first conveyor belt 61. The adjustment plate 72 horizontally extends to the upper end surface of the second belt surface and is distributed parallel to the transmission direction of the second belt surface.

[0049] The driving device 80 is used to drive the second conveyor belt and the box width adjustment mechanism 70 to move according to the packaging box width value obtained by the box width sensing device 20 so that the transmission spacing of the third conveyor belt mechanism 60 and the actual effective transmission spacing at the upper end of the second belt surface 43 adapt to the packaging box width value.

[0050] The first conveyor belt mechanism 10, the second conveyor belt mechanism 40, the third conveyor belt mechanism 60, the box width adjustment mechanism 70 and the driving device 80 are all installed on the table 30, and the upper end of the table 30 forms a fixed surface for installation (not marked in the figure).

[0051] The first conveyor belt mechanism 10 includes a first frame 11, a first support rod 12, a first drive motor 13 and a first belt surface 14. The first frame 11 is fixed to the upper end of the table 30 through a plurality of first support rods 12. The first drive motor 13 is arranged on one side of the first frame 11. The first belt surface 14 is arranged in an annular manner around the first frame 11 and is in transmission connection with the first drive motor 13.

[0052] The second conveyor belt mechanism 40 includes a second frame 41, a second support rod 42 and a second belt surface 43, and the second belt surface 43 is arranged in an annular manner around the second frame 41;

[0053] The first conveyor belt 61 and the second conveyor belt 62 of the third conveyor belt mechanism 60 are both composed of a frame 63 and a toothed belt 64 that circulates and rolls around the circumference of the frame 63. The frame 63 of the first conveyor belt 61 is fixedly connected to the upper end of the table 30 by a third support rod 65.

[0054] Preferably, a fixed seat 90 is provided on the side of the second belt surface 43 away from the first belt surface 14 and located on its outgoing side, a plurality of guide shafts 91 are provided between the fixed seat 90 and the first transmission belt 61, and the adjustment seat 71 and the second transmission belt 62 are both slidably disposed on the guide shafts 91.

[0055] Preferably, Figure 4 , 5 As shown in , 6, a driving motor 92 is provided at the upper end of the fixed seat 90, and a driving shaft 93 distributed parallel to the guide shaft 91 is provided at the output end of the driving motor 92. The driving shaft 93 is connected to the transmission shaft 96 of the second belt surface 43 through a belt 94 arranged at the lower end of the second conveyor belt mechanism 40. In this embodiment, a tensioning gear 95 is provided at the lower end of the fixed seat 90, and the circumferential side of the tensioning gear 95 is transmission-connected to the belt 94.

[0056] In this embodiment, there are two guide shafts 91 , the driving shaft 93 and the two guide shafts 91 are distributed in a triangle shape, and a linear bearing 723 (not shown in the figure) is provided on the fixed seat 90 for the guide shafts 91 to pass through.

[0057] Preferably, Figure 5 , 7 As shown in Figure 8, one end of the first transmission belt 61 extends to the entrance side of the second belt surface 43 and the upper end belt surface of its toothed belt 64 is kept flush with the second belt surface 43, the transmission shaft 96 of the second belt surface 43 passes through the first transmission belt 61 and is transmission-connected thereto, one end of the second transmission belt 62 extends to the exit side of the second belt surface 43, the driving shaft 93 passes through the second transmission belt 62 and the adjustment seat 71, thereby synchronously driving the second transmission belt and the first transmission belt 61 through the transmission shaft 96 of the second belt surface 43.

[0058] Preferably, Figure 3 , 4 As shown in Figures 5 and 6, the adjustment plate 72 includes a fixed plate 721 and a movable plate 722 arranged in parallel. The movable plate 722 is slidably arranged in a direction approaching or away from the fixed plate 721 through a linear bearing 723. In addition, the movable plate 722 is also provided with a position sensor 724 with an output direction toward the upper end of the second belt surface 43. Therefore, the position sensor 724 and the movable plate 722 can detect the presence of the packaging box and perform position correction according to actual needs.

[0059] Preferably, Figure 3 , 4 As shown, the driving device 80 includes a pair of parallel guide rails 81, an adaptation plate 82 sliding on the guide rails 81, a connecting rod 83 connecting the adaptation plate 82 and the second conveyor belt 62, and an adaptation motor 84 driving the adaptation plate 82 to slide along the guide rails 81. The guide rails 81 are arranged on the fixed surfaces of the second conveyor belt mechanism 40 and the third conveyor belt and are distributed in the direction approaching or away from the first conveyor belt 61.

[0060] The connecting rod 83 is connected to the inner bottom of the frame 63 of the second transmission belt 62 to avoid affecting the transmission of the toothed belt 64 .

[0061] Furthermore, the output shaft of the adaptable motor 84 is connected to an adjusting screw 85 , and an adjusting block 86 is threadedly connected to the adjusting screw 85 , and one side of the adjusting block 86 is fixedly connected to the adaptable plate 82 .

[0062] Thus, when the adaptation motor 84 is working, the adjustment screw 85 drives the adjustment block 86 to move along its axial direction, and the adjustment block 86 drives the adaptation plate 82 to move synchronously, thereby driving the frame 63 of the second conveyor belt 62 to move synchronously through the connecting rod 83, thereby realizing the synchronous movement of the entire second conveyor belt 62 and the box width adjustment mechanism 70 to adapt to different packaging box specifications.

[0063] Preferably, Figure 1 As shown, the box width sensing device 20 is a displacement sensor.

[0064] In particular, the transition mechanism 50 includes a material unloading stop mechanism 51 and a first box pushing mechanism 52. The material unloading stop mechanism 51 is arranged at one side of the material unloading position and includes a pair of adapting seats 53 distributed in sequence along the conveying direction of the first belt surface 14 and a first horizontal moving device 54 that drives the two adapting seats 53 to move toward each other along the conveying direction of the first belt surface 14. The adapting seat 53 away from the feeding position of the first belt surface 14 is provided with a stop rod 55 extending horizontally to the upper end of the belt surface. The two adapting seats 53 enclose a box pushing channel 531 for the packaging box to be embedded and flush with the belt surface.

[0065] The first box pushing mechanism 52 includes a push rod 521 and a second horizontal moving device driving the push rod 521 to move in a direction close to or away from the box pushing passage 531;

[0066] In this embodiment, the first horizontal moving device 54 includes a first motor and two parallel toothed belts 64, the toothed belts 64 are meshed with gears provided on the motor output shaft and are respectively connected to an adapting seat 53 (not shown in the figure), so as to achieve opposite movement;

[0067] The second horizontal device includes a second motor 522 and a driving belt 523. A driving seat 524 is fixed on the driving belt 523. The driving seat 524 is fixedly connected to the push rod 521, and a track is provided to assist the movement of the driving seat 524 (not shown in the figure). The push rod 521 is driven by the second motor 522, so that the packaging box can be smoothly pushed into the box pushing channel 531 and the second belt surface 43.

[0068] In addition, in this embodiment, the push rod 521 is disposed on the upper end of the stop rod 55 to form a misalignment.

[0069] Embodiment 2

[0070] This embodiment includes a laminating machine, including the box width self-adapting device as in the first embodiment.

[0071] The beneficial effects of the utility model are as follows:

[0072] The box width adaptive device of the utility model can realize a fully automated process from obtaining the packaging box size to adjusting the transmission spacing by integrating the box width sensing device 20 and the automatic adjustment mechanism, breaking the limitation of traditional laminating machines on packaging boxes of specific sizes, significantly improving the adaptability of the equipment and the flexibility of the production line, and meeting the market demand for diversified packaging sizes.

[0073] The use of sophisticated mechanical design, such as guide shaft 91, drive motor 92, linear bearing 723 and adaptive motor 84, not only makes the box width adjustment more accurate and fast, but also simplifies the operation and daily maintenance of the equipment and reduces the operating cost.

[0074] The automated width adaptation function ensures the stability and positioning accuracy of the packaging box during transportation, provides a good foundation for subsequent heat shrink film wrapping, helps to improve the aesthetics and protection performance of the finished packaging, and meets the requirements of the high-end packaging market.

[0075] The utility model can easily adapt to different types of laminating materials or add other auxiliary functions by adjusting the design of the driving device 80 and the box width adjustment mechanism 70, thereby increasing the service life of the equipment and the return on investment.

[0076] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A box width self-adapting device, characterized in that: include: A first conveyor belt mechanism (10) comprising a first belt surface (14); A box width sensing device (20), arranged at the entrance side of the first conveyor belt mechanism (10), for obtaining a value of the width of the packaging box; A second conveyor belt mechanism (40) comprising a second belt surface (43) arranged parallel to a transmission end of the first belt surface (14); A transition mechanism (50) is used to push the packaging box from the first conveyor belt to the second conveyor belt; A third conveyor belt mechanism (60) comprises a pair of a first conveyor belt (61) and a second conveyor belt (62) which are arranged in parallel and transmit in the same direction as the second conveyor belt mechanism (40), wherein the first conveyor belt (61) is fixed to a side of the second belt surface (43) close to the first belt surface (14), and the second conveyor belt (62) is movably arranged in a direction approaching or moving away from the first conveyor belt (61); The box width adjustment mechanism (70) comprises an adjustment seat (71) and an adjustment plate (72) integrally arranged on the adjustment seat (71), wherein the adjustment seat (71) is fixedly arranged on a side of the second conveyor belt (62) away from the first conveyor belt (61), and the adjustment plate (72) horizontally extends to the upper end surface of the second belt surface (43) and is distributed parallel to the transmission direction of the second belt surface (43); The driving device (80) is used to drive the second conveyor belt (62) and the box width adjustment mechanism (70) to move according to the packaging box width value obtained by the box width sensing device (20) so that the transmission spacing of the third conveyor belt mechanism (60) and the actual effective transmission spacing at the upper end of the second belt surface (43) adapt to the packaging box width value.

2. A box width self-adapting device according to claim 1, characterized in that: A fixed seat (90) is provided on the side of the second belt surface (43) away from the first belt surface (14) and located on its outgoing side. A plurality of guide shafts (91) are provided between the fixed seat (90) and the first transmission belt (61). The adjustment seat (71) and the second transmission belt (62) are both slidably arranged on the guide shafts (91).

3. A box width self-adapting device according to claim 2, characterized in that: A driving motor (92) is provided at the upper end of the fixing seat (90), and a driving shaft (93) distributed parallel to the guide shaft (91) is provided at the output end of the driving motor (92). The driving shaft (93) is connected to a transmission shaft (96) of the second belt surface (43) through a belt (94) provided at the lower end of the second conveyor belt mechanism (40).

4. A box width self-adapting device according to claim 3, characterized in that: One end of the first conveyor belt (61) extends to the entrance side of the second belt surface (43) and its upper end belt surface remains flush with the second belt surface (43); one end of the second conveyor belt (62) extends to the exit side of the second belt surface (43); and the drive shaft (93) passes through the second conveyor belt (62) and the adjustment seat (71).

5. A box width self-adapting device according to claim 1, characterized in that: The adjustment plate (72) comprises a fixed plate (721) and a movable plate (722) arranged in parallel, and the movable plate (722) is slidably arranged in a direction approaching or moving away from the fixed plate (721) via a linear bearing (723).

6. A box width self-adapting device according to claim 5, characterized in that: A position sensor (724) is provided on the movable plate (722).

7. A box width self-adapting device according to claim 1, characterized in that: The driving device (80) includes a pair of parallel guide rails (81), an adaptable plate (82) sliding on the guide rails (81), a connecting rod (83) connecting the adaptable plate (82) and the second conveyor belt (62), and an adaptable motor (84) driving the adaptable plate (82) to slide along the guide rails (81); the guide rails (81) are arranged on the fixed surfaces of the second conveyor belt mechanism (40) and the third conveyor belt and are distributed in a direction approaching or away from the first conveyor belt (61).

8. A box width self-adapting device according to claim 7, characterized in that: The output shaft of the adaptable motor (84) is drivingly connected to an adjusting screw rod (85), an adjusting block (86) is threadedly connected to the adjusting screw rod (85), and one side of the adjusting block (86) is fixedly connected to the adaptable plate (82).

9. A box width self-adapting device according to claim 1, characterized in that: The box width sensing device (20) is a displacement sensor.

10. A laminating machine, characterized in that: It comprises the box width self-adapting device as claimed in claim 1.