Single-row reciprocating type fine aggregate concrete steel bar truss floor support plate stacking type production line

Abstract

The utility model discloses a single-row reciprocating type fine aggregate concrete steel bar truss floor support plate stacking type production line which belongs to the technical field of steel bar truss floor support plate production and comprises a track, a first track car and a second track car are arranged at one end of the track, and driving wheels are arranged on the periphery of the bottom of the first track car and the periphery of the bottom of the second track car. A driving motor is arranged at one end of the bottom of the first rail car, brackets are arranged at the tops of the first rail car and the second rail car, a bottom film is stably placed at the tops of the brackets, and the driving motor is matched with a chain wheel and a chain to drive a driving wheel to rotate, so that the first rail car and the second rail car are driven; through the arrangement of the first rail car and the second rail car, when the floor support plate is produced and machined, the first rail car and the second rail car can reciprocate on the rail, so that the floor support plate is repeatedly machined for multiple times, workers do not need to carry the floor support plate which is not machined completely from one end of the rail to the other end of the rail, the workload is greatly reduced, and the production and machining efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel bar truss floor deck production, in particular to a single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line. Background Art

[0002] Truss floor decks, also known as steel truss molds, are a composite structural system in which the main load-bearing steel bars in the floor slab are processed into steel trusses in a factory using specialized equipment. These trusses are then welded to galvanized steel sheets to form a single structure. During the structural floor slab construction phase, the galvanized steel sheets replace the construction molds, and together with the welded steel trusses, they bear the weight of the floor slab concrete and the construction loads. After concrete pouring, the resulting steel truss concrete floor slab is constructed, bearing the loads during the service life.

[0003] At present, in the production process of existing steel truss floor decking, due to the need to carry out multiple layers of steel trusses, it is necessary to reciprocate into the production line for production and processing many times. However, most of the existing steel truss floor decking production lines can only carry out single-trip production and processing, resulting in low production efficiency and difficulty in meeting demand. For this reason, we propose a single-row reciprocating fine stone concrete steel truss floor decking stacking production line. Utility Model Content

[0004] The purpose of the utility model is to provide a single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line to solve the existing problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a single-row reciprocating fine stone concrete reinforced truss floor deck stacking production line, comprising a track, a first track car and a second track car, wherein the first track car and the second track car are provided at one end of the track, the tail of the first track car and the head of the second track car are fixedly connected by welding, driving wheels are fixedly installed around the bottom of the first track car and the second track car through mounting seats, a driving motor is fixedly installed at one end of the bottom of the first track car, a sprocket is provided at the end of the output shaft of the driving motor and the periphery of the transmission shaft of the driving wheel, and the two sprockets are connected by a chain, and the output shaft end of the driving motor is connected to the transmission shaft of the driving wheel through the provided chain and sprocket, a bracket is provided on the top of the first track car and the second track car, and a bottom membrane is stably placed on the top of the bracket.

[0006] Preferably, a bottom film stacking area is stacked on an outer side of one end of the track close to the first track car and the second track car, and a first manipulator is fixedly installed between the bottom film stacking area and the track through a mounting seat.

[0007] Preferably, a concrete placing boom is provided above one end of the track close to the first rail car and the second rail car, and the concrete placing boom is fixedly installed directly above the track via a provided mounting frame.

[0008] Preferably, a scraper is provided on a side of the concrete placing boom away from the first rail car and the second rail car, and the scraper is fixedly installed directly above the track through a provided mounting frame.

[0009] Preferably, a vibration pump is provided at one end of the track away from the first rail car and the second rail car, and the vibration pump is fixedly installed just above one end of the track through a guide frame.

[0010] Preferably, a steel bar truss stacking place is provided between the scraper and the vibration pump, the steel bar truss stacking place is located on the outer side of the track, and a second manipulator is fixedly installed between the steel bar truss stacking place and the track via a mounting seat.

[0011] Preferably, a sliding sleeve is provided on the outer periphery of the bottom of the vibration pump, and the sliding sleeve is sleeved on the outer periphery of the columns around the bottom of the guide frame and is slidably connected thereto.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. By utilizing a driving motor in conjunction with a sprocket and a chain to drive the driving wheel to rotate, the first rail car and the second rail car are driven. When the floor deck is produced and processed, the first rail car and the second rail car can be moved back and forth on the track, thereby repeatedly processing the floor deck with steps such as laying the base film, spreading the material, scraping, laying the steel trusses and vibrating. There is no need for workers to carry the unfinished floor deck from one end of the track to the other end, which greatly reduces the workload and improves the efficiency of production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a multi-angle structural diagram of the utility model;

[0016] Figure 3 This is a schematic structural diagram of the first rail car and the second rail car of the utility model.

[0017] In the figure: 1. Track; 2. First railcar; 3. Second railcar; 4. Drive motor; 5. Drive wheel; 6. Bracket; 7. Base film; 8. Base film stacking area; 9. First manipulator; 10. Concrete placing boom; 11. Scraper; 12. Steel truss stacking area; 13. Second manipulator; 14. Vibration pump; 15. Guide frame; 16. Sleeve. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figure 1-3 The utility model provides a technical solution for a single-row reciprocating fine stone concrete reinforced truss floor deck stacking production line: it includes a track 1, a first track car 2 and a second track car 3, one end of the track 1 is provided with the first track car 2 and the second track car 3, the tail of the first track car 2 and the head of the second track car 3 are fixedly connected by welding, the bottom of the first track car 2 and the second track car 3 are fixedly installed with driving wheels 5 through mounting seats, one end of the bottom of the first track car 2 is fixedly installed with a driving motor 4, the end of the output shaft of the driving motor 4 and the outer periphery of the transmission shaft of the driving wheel 5 are provided with a sprocket, the two sprockets are connected by a chain, the end of the output shaft of the driving motor 4 is connected to the transmission shaft of the driving wheel 5 through the provided chain and sprocket, the top of the first track car 2 and the second track car 3 are both provided with a bracket 6, and the top of the bracket 6 is stably placed with a bottom membrane 7.

[0020] Specifically, a bottom film stacking area 8 is stacked on the outer side of one end of the track 1 close to the first track car 2 and the second track car 3, and a first manipulator 9 is fixedly installed between the bottom film stacking area 8 and the track 1 through a mounting seat.

[0021] Specifically, a concrete placing boom 10 is provided above one end of the track 1 close to the first rail car 2 and the second rail car 3 , and the concrete placing boom 10 is fixedly installed directly above the track 1 through a provided mounting frame.

[0022] Specifically, a scraper 11 is provided on a side of the concrete placing boom 10 away from the first rail car 2 and the second rail car 3 , and the scraper 11 is fixedly installed directly above the track 1 through a provided mounting frame.

[0023] Specifically, a vibration pump 14 is provided at one end of the track 1 away from the first track car 2 and the second track car 3 , and the vibration pump 14 is fixedly installed just above one end of the track 1 through a guide frame 15 .

[0024] Specifically, a steel truss stacking place 12 is provided between the scraper 11 and the vibration pump 14 . The steel truss stacking place 12 is placed on the outer side of the track 1 . A second manipulator 13 is fixedly installed between the steel truss stacking place 12 and the track 1 via a mounting seat.

[0025] Specifically, a sliding sleeve 16 is provided on the outer periphery of the bottom of the vibration pump 14 . The sliding sleeve 16 is sleeved on the outer periphery of the pillars around the bottom of the guide frame 15 and is slidably connected thereto.

[0026] When the first rail car 2 and the second rail car 3 are in use, the first rail car 2 and the second rail car 3 are at one end of the track 1 near the bottom film stacking place 8 (the first rail car 2 and the second rail car 3 do not limit the number of rail cars, but only reflect the distinction after the bottom film is loaded, and the number of rail cars can be several). The driving motor 4 cooperates with the sprocket and chain to drive the driving wheel 5 to rotate, so that the first rail car 2 and the second rail car 3 move on the track 1. When the first rail car 2 and the second rail car 3 move to a position close to the bottom film stacking place 8, the first manipulator 9 sequentially installs the bottom film 7 on the bracket 6 on the top of the first rail car 2 and the second rail car 3 (the bottom film 7 on the bottom film stacking place 8 is brushed with a release agent and a composite carbon fiber mesh is laid), and then driven by the driving motor 4, it continues to move along the track 1, passes under the concrete distributor 10, and the concrete distributor 10 injects concrete into the bottom film 7 on the top of the first rail car 2 and the second rail car 3. After the concrete is poured into the ground, it continues to move along the track 1 to the bottom of the scraper 11, and is scraped flat by the scraper 11. Then, it passes the steel truss stacking area 12 and uses the second manipulator 13 to place the steel truss on the scraped concrete. Then, the first rail car 2 and the second rail car 3 drive the bottom membrane 7 to move to the bottom of the vibration pump 14, and the vibration pump 14 moves downward to vibrate the steel truss on the bottom membrane 7 so that it is integrated into the concrete. After the vibration is completed, the driving motor 4 in the first rail car 2 drives the driving wheel 5 to push the second rail car 3 to move to one end of the track 1 near the bottom membrane stacking area 8 for the next loading. This design allows the unfinished floor decking to be transported back and forth wirelessly during the production process. The first rail car 2 and the second rail car 3 can be directly used to move back and forth on the track 1 to finally complete the processing of the floor decking, which greatly reduces the workload of workers and improves the efficiency of production and processing.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A single-row reciprocating fine-stone concrete steel truss floor deck stacking production line, comprising a track (1), a first track car (2) and a second track car (3), characterized in that: A first rail car (2) and a second rail car (3) are arranged at one end of the track (1); the tail of the first rail car (2) and the head of the second rail car (3) are fixedly connected by welding; driving wheels (5) are fixedly installed around the bottom of the first rail car (2) and the second rail car (3) through mounting seats; a driving motor (4) is fixedly installed at one end of the bottom of the first rail car (2); a sprocket is arranged at the end of the output shaft of the driving motor (4) and the outer periphery of the transmission shaft of the driving wheel (5); the two sprockets are connected by a chain; the end of the output shaft of the driving motor (4) is connected to the transmission shaft of the driving wheel (5) through the chain and sprocket; a bracket (6) is arranged on the top of the first rail car (2) and the second rail car (3); a bottom film (7) is stably placed on the top of the bracket (6).

2. The single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A bottom film stacking area (8) is stacked on one side of the outer side of one end of the track (1) close to the first track car (2) and the second track car (3), and a first manipulator (9) is fixedly mounted between the bottom film stacking area (8) and the track (1) via a mounting seat.

3. The single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line according to claim 1 is characterized by: A concrete placing machine (10) is arranged above one end of the track (1) close to the first track car (2) and the second track car (3); the concrete placing machine (10) is fixedly installed directly above the track (1) via a mounting frame.

4. The single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line according to claim 3 is characterized by: A scraper (11) is provided on the side of the concrete placing machine (10) away from the first rail car (2) and the second rail car (3), and the scraper (11) is fixedly installed directly above the track (1) via a provided mounting frame.

5. The single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line according to claim 4 is characterized by: A vibration pump (14) is provided at one end of the track (1) away from the first track car (2) and the second track car (3); the vibration pump (14) is fixedly installed just above one end of the track (1) via a guide frame (15).

6. The single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line according to claim 5 is characterized by: A steel truss stacking place (12) is provided between the scraper (11) and the vibration pump (14); the steel truss stacking place (12) is placed on the outer side of the track (1); and a second manipulator (13) is fixedly installed between the steel truss stacking place (12) and the track (1) via a mounting seat.

7. The single-row reciprocating fine stone concrete steel bar truss floor deck stacking production line according to claim 5 is characterized by: A sliding sleeve (16) is provided on the outer periphery of the bottom of the vibration pump (14), and the sliding sleeve (16) is sleeved on the outer periphery of the pillars around the bottom of the guide frame (15) and is slidably connected thereto.

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