Waste glass belt collecting and conveying device

By designing waste glass belt collection and transportation devices, using automated collection, transportation and monitoring technology, the problem of low waste glass recovery efficiency is solved, and the effect of reducing labor costs, automated treatment, and reducing work risk.

CN222409847UActive Publication Date: 2025-01-28SICHUAN SILICON BLUE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420015915.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2025-01-28
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

In the ultra-thin glass manufacturing process, the recycling efficiency of waste glass is low and requires a lot of manpower and material resources for secondary transportation, which increases cleaning work and risks and increases recycling costs.

Method used

A waste glass belt collection and transportation device is designed, including collecting cylinders, fighting, turning cylinders, transmission components, and sensor groups to achieve glass collection, transportation and monitoring through automated ways to reduce artificial operations.

Benefits of technology

This device realizes secondary movement and handling of broken glass, reduces labor costs, realizes automatic monitoring glass capacity and automatic feeding, avoids the splashing and diffusion of broken glass, and reduces work risk and operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste glass belt collecting and conveying device which comprises a collecting barrel and a supporting shaft, the supporting shaft is installed on the inner wall of the collecting barrel, a hopper is movably assembled on the collecting barrel through the supporting shaft, an air cylinder seat is installed on the right side of the outer wall of the collecting barrel, and a tipping bucket air cylinder is fixed in the air cylinder seat. A piston rod of the tipping bucket air cylinder is movably hinged to the bottom end of the hopper, and a conveying assembly is arranged below the collecting barrel. According to the waste glass belt collecting and conveying device, through the arrangement of the hopper, the overturning air cylinder and the conveying assembly, after cullet firstly enters the hopper and accommodates a certain amount of cullet, the hopper is pulled by the tipping air cylinder to overturn through the piston rod, the glass falls to the discharging plate and then falls to the conveying assembly to be uploaded to a raw material warehouse, the intermediate transfer links are reduced, cleaning work is reduced, and the production efficiency is improved. The operation cost and the equipment maintenance cost are reduced, the whole process is simplified, the cullet is quickly recycled, the labor cost is reduced, and the problems of time and labor waste of secondary movement and carrying are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultra-thin glass, in particular to a belt collecting and conveying device for waste glass. Background Art

[0002] In the field of ultra-thin glass manufacturing, the recycling of waste glass is particularly important. Ultra-thin glass, due to its thinness and characteristics, is widely used in liquid crystal displays, flexible displays, touch screens and other high-tech products. Since these applications have extremely high requirements for the quality and integrity of glass, even a tiny flaw or deformation during the manufacturing process may cause the entire piece of glass to be discarded. The resulting large amount of waste glass, if not recycled, will put pressure on the environment and cause a huge waste of resources.

[0003] However, in the glass recycling process, it is often necessary to manually or use equipment such as forklifts to take the waste glass out of the hopper and then transport it to the raw material warehouse for the second time. This method is not only inefficient, but also requires a lot of manpower and material resources to operate. Secondary transportation means additional movement and handling of broken glass, increasing subsequent cleaning work and risks. The large amount of manpower and material investment also greatly increases the recycling cost, affecting the overall economic benefits.

[0004] Therefore, a waste glass belt collection and conveying device is needed to solve the above technical defects. Utility Model Content

[0005] The utility model aims to provide a waste glass belt collection and conveying device to solve the problem in the background art that the waste glass secondary recycling and transportation is inconvenient to operate by manpower or forklift.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste glass belt collection and conveying device, comprising a collecting cylinder and a supporting shaft, a supporting shaft is installed on the inner wall of the collecting cylinder, and the collecting cylinder is movably equipped with a hopper through the supporting shaft, a cylinder seat is installed on the right side of the outer wall of the collecting cylinder, a tipping bucket cylinder is fixed in the cylinder seat, the piston rod of the tipping bucket cylinder is movably hinged to the bottom end of the hopper, a transmission component is arranged below the collecting cylinder, the transmission component comprises a supporting frame, the supporting frame is supported on the ground, a mounting frame is fixed on the supporting frame, a belt conveyor is installed in the mounting frame, material baffles are installed at both ends of the mounting frame, a conveyor motor is fixed on one side of the collecting cylinder bracket, and the conveyor motor is connected to the sprocket in the belt conveyor through a belt.

[0007] Preferably, the bottom end of the collecting cylinder is open, a top cover which can be horizontally slid open is installed on the top of the collecting cylinder, and a feed trough is installed on the upper left side of the collecting cylinder.

[0008] Preferably, a scratch-proof plate is fixed on the left side of the inner wall of the collecting cylinder, and a material discharge plate is arranged below the scratch-proof plate. The material discharge plate extends obliquely to the bottom of the collecting cylinder and is located directly above the transmission component.

[0009] Preferably, sensor groups are provided at both the front and rear ends of the hopper, the sensor groups include infrared transmitters and infrared receivers, the infrared transmitter is installed at the rear end of the hopper, and the infrared receiver is installed at the front end of the hopper, and three groups of infrared transmitters and infrared receivers are respectively provided and the positions correspond one to one.

[0010] Preferably, an inner baffle is provided on one side of the infrared transmitter and the infrared receiver, a card slot is provided on the inner wall of the hopper, the inner baffle is plugged into the card slot, and an outer baffle is fixed above the hopper.

[0011] Preferably, the bucket tipping cylinders are provided in two groups and are symmetrically distributed about the horizontal center line of the bucket.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the waste glass belt collection and conveying device not only reduces the secondary movement and handling of broken glass, reduces labor costs, realizes automatic monitoring of glass capacity and automatic material dumping, but also avoids the splashing and diffusion of broken glass, and reduces work risks;

[0013] (1) By providing a hopper, a turning cylinder, and a transmission component, the broken glass first enters the hopper. After a certain amount of broken glass is contained, the turning cylinder pulls the hopper to turn over through the piston rod, and the glass falls to the unloading plate, and then falls to the transmission component to be uploaded to the raw material warehouse. The entire process reduces the intermediate transfer link, and no other mechanical equipment such as a forklift is required to take the glass out of the hopper and transfer it, which reduces the secondary movement and handling of broken glass, reduces cleaning work, reduces operating costs and equipment maintenance costs, simplifies the entire process, quickly recycles broken glass, and reduces labor costs;

[0014] (2) The hopper is a semicircular hopper with a sensor group disposed inside. When broken glass is poured into the hopper, the amount of glass inside is detected by the sensor group. When the amount of broken glass increases and reaches a certain height, the infrared light emitted by the infrared transmitter will be blocked. When the infrared receiver cannot receive, the height of the glass can be determined. When the glass is at a low position, the hopper does not move. When it is at a middle position, the hopper is pulled by the tipping cylinder to flip the hopper at a small angle to pour out the glass. When it is at a high position, the pulling distance is increased to flip the hopper at a large angle so that all the glass can be poured out. By automatically pouring the material, there is no need to frequently check the hopper, thereby improving work efficiency, monitoring the glass capacity in real time, and having a more automated processing flow.

[0015] (3) A collecting cylinder, a top cover, a scratch plate, a sensor group, an inner baffle plate, and an outer baffle plate are provided. A collecting cylinder is installed outside the hopper. The top cover on the top of the collecting cylinder can be opened for easy cleaning. The collecting cylinder introduces the recycled broken glass through the feed chute. When the glass is poured from the hopper, it hits the scratch plate and then slides from the unloading plate to the belt conveyor below. A transmission component is also installed outside the belt conveyor. Inner baffle plates and outer baffle plates are respectively provided at the position of the sensor group to avoid glass impact, which effectively avoids the splashing and diffusion of broken glass and reduces the work risks to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the hopper of the utility model when viewed from above;

[0018] Figure 3 This is a schematic diagram of the top view of the hopper structure of the utility model;

[0019] Figure 4 It is a front view structural schematic diagram of the mounting frame of the utility model.

[0020] In the figure: 1. collecting cylinder; 2. top cover; 3. feeding trough; 4. hopper; 5. supporting shaft; 6. sensor group; 7. anti-scratch plate; 8. unloading plate; 9. transmission component; 10. conveyor belt motor; 11. belt conveyor; 12. mounting frame; 13. supporting frame; 14. material baffle; 15. cylinder seat; 16. tipping bucket cylinder; 17. infrared transmitter; 18. infrared receiver; 19. outer baffle; 20. card slot; 21. inner baffle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1-4A waste glass belt collection and conveying device comprises a collection barrel 1 and a support shaft 5, wherein the inner wall of the collection barrel 1 is provided with the support shaft 5, the collection barrel 1 is movably provided with a hopper 4 through the support shaft 5, a cylinder seat 15 is provided on the right side of the outer wall of the collection barrel 1, a tipping cylinder 16 is fixed in the cylinder seat 15, a piston rod of the tipping cylinder 16 is movably hinged with the bottom end of the hopper 4, a transmission assembly 9 is provided below the collection barrel 1, the transmission assembly 9 comprises a support frame 13, the support frame 13 is supported on the ground, a mounting frame 12 is fixed at the support frame 13, a belt conveyor 11 is installed in the mounting frame 12, and material baffles 14 are provided at both ends of the mounting frame 12, a conveyor motor 10 is fixed on one side of the bracket of the collection barrel 1, and the conveyor motor 10 is connected to the sprocket in the belt conveyor 11 through a belt;

[0023] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the broken glass first enters the hopper 4. After a certain amount is contained, the tipping cylinder 16 pulls the hopper 4 to flip through the piston rod, and the glass falls to the unloading plate 8, and then falls to the transmission component 9 and is uploaded to the raw material warehouse. The whole process reduces the intermediate transportation links, and no other mechanical equipment such as forklifts are required to take out and transfer the glass from the hopper 4, which reduces the secondary movement and handling of the broken glass, reduces the cleaning work, reduces the operating cost and equipment maintenance cost, simplifies the whole process, quickly recycles the broken glass, and reduces labor costs.

[0024] Embodiment 2: Two groups of bucket cylinders 16 are provided and symmetrically distributed about the horizontal center line of the hopper 4. Sensor groups 6 are provided at both the front and rear ends of the hopper 4. The sensor group 6 includes an infrared transmitter 17 and an infrared receiver 18. The infrared transmitter 17 is installed at the rear end of the hopper 4, and the infrared receiver 18 is installed at the front end of the hopper 4. There are three groups of infrared transmitters 17 and infrared receivers 18 respectively, and the positions correspond one to one.

[0025] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the hopper 4 is a semicircular hopper with a sensor group 6 disposed inside. When broken glass is poured into the hopper 4, the amount of glass inside is detected by the sensor group 6. When the amount of broken glass increases and reaches a certain height, the infrared light emitted by the infrared transmitter 17 will be blocked. When the infrared receiver 18 cannot receive, the height of the glass can be determined. When the glass is in a low position, the hopper 4 does not move. When it is in a middle position, the hopper 4 is pulled by the tipping cylinder 16 to flip at a small angle to pour out the glass. When it is in a high position, the pulling distance is increased to flip the hopper 4 at a large angle so that all the glass can be poured out. By automatically pouring the material, there is no need to frequently check the hopper 4.

[0026] Embodiment 3: The bottom end of the collecting cylinder 1 is open, and a top cover 2 that can be slid open horizontally is installed on the top of the collecting cylinder 1. A feeding trough 3 is installed on the upper left side of the collecting cylinder 1. A scratch plate 7 is fixed on the left side of the inner wall of the collecting cylinder 1. A feed plate 8 is arranged below the scratch plate 7. The feed plate 8 extends obliquely to the bottom of the collecting cylinder 1 and is located directly above the transmission component 9. An inner baffle 21 is arranged on one side of the infrared transmitter 17 and the infrared receiver 18. A card slot 20 is arranged on the inner wall of the hopper 4. The inner baffle 21 is plugged into the card slot 20. The inner baffle 21 is fixed with an outer baffle 19 above the hopper 4.

[0027] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a collecting cylinder 1 is installed outside the hopper 4, and the top cover 2 on the top of the collecting cylinder 1 can be opened for easy cleaning. The collecting cylinder 1 introduces the recycled broken glass through the feeding trough 3. When the glass is poured from the hopper 4, it hits the anti-scratch plate 7, and then slides from the unloading plate 8 to the belt conveyor 11 below. A transmission component 9 is also installed outside the belt conveyor 11. An inner baffle 21 and an outer baffle 19 are respectively arranged at the position of the sensor group 6 to avoid glass impact, thereby effectively avoiding the splashing and diffusion of broken glass.

[0028] Working principle: When the utility model is in use, first, the collecting barrel 1 introduces the recycled broken glass through the feeding trough 3. The hopper 4 is a semicircular hopper with a sensor group 6 inside. After the broken glass is poured into the hopper 4, the sensor group 6 is used to detect the amount of glass inside. When the amount of broken glass increases and reaches a certain height, the infrared light emitted by the infrared transmitter 17 will be blocked. When the infrared receiver 18 cannot receive, the height of the glass can be determined. When the glass is in a low position, the hopper 4 does not move. When it is in a middle position, the bucket cylinder 16 pulls the hopper 4 to flip at a small angle to pour out the glass. When it is in a high position, the pulling distance is increased to flip the hopper 4 at a large angle so that all the glass can be poured out. When the glass is poured from the hopper 4, it hits the anti-scratch plate 7, and then slides from the unloading plate 8 to the belt conveyor 11 below. The conveyor motor 10 drives the transmission component 9 to directly transmit the glass to the raw material warehouse for secondary recycling.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A waste glass belt collection and conveying device, comprising a collection drum (1) and a support shaft (5), characterized in that: A support shaft (5) is installed on the inner wall of the collecting cylinder (1), and a hopper (4) is movably mounted on the collecting cylinder (1) via the support shaft (5). A cylinder seat (15) is installed on the right side of the outer wall of the collecting cylinder (1), and a bucket cylinder (16) is fixed inside the cylinder seat (15). The piston rod of the bucket cylinder (16) is movably hinged to the bottom end of the hopper (4). A transmission component (9) is arranged below the collecting cylinder (1), and the transmission component (9) comprises a support frame (13), the support frame (13) is supported on the ground, a mounting frame (12) is fixed to the support frame (13), a belt conveyor (11) is installed inside the mounting frame (12), and material baffles (14) are mounted on both ends of the mounting frame (12). A conveyor motor (10) is fixed on one side of the bracket of the collecting cylinder (1), and the conveyor motor (10) is connected to the sprocket inside the belt conveyor (11) through a belt.

2. The waste glass belt collection and conveying device according to claim 1, characterized in that: The bottom end of the collecting cylinder (1) is open, a top cover (2) which can be slid open horizontally is installed on the top of the collecting cylinder (1), and a feed trough (3) is installed on the upper left side of the collecting cylinder (1).

3. The waste glass belt collection and conveying device according to claim 1, characterized in that: An anti-scratch plate (7) is fixed to the left side of the inner wall of the collecting cylinder (1), a material removal plate (8) is arranged below the anti-scratch plate (7), and the material removal plate (8) extends obliquely to below the collecting cylinder (1) and is located directly above the transmission assembly (9).

4. The waste glass belt collection and conveying device according to claim 1, characterized in that: Sensor groups (6) are provided at both the front and rear ends of the hopper (4). The sensor groups (6) include an infrared transmitter (17) and an infrared receiver (18). The infrared transmitter (17) is installed at the rear end of the hopper (4), and the infrared receiver (18) is installed at the front end of the hopper (4). Three groups of infrared transmitters (17) and infrared receivers (18) are provided, respectively, and their positions correspond to each other.

5. The waste glass belt collection and conveying device according to claim 4, characterized in that: An inner baffle (21) is provided on one side of the infrared transmitter (17) and the infrared receiver (18), a slot (20) is provided on the inner wall of the hopper (4), the inner baffle (21) is plugged into the slot (20), and an outer baffle (19) is fixed to the inner baffle (21) above the hopper (4).

6. The waste glass belt collection and conveying device according to claim 1, characterized in that: The bucket tipping cylinders (16) are provided in two groups and are symmetrically distributed about the horizontal center line of the bucket (4).